CN211104989U - Broken melting all-in-one of plastics - Google Patents
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- 239000004033 plastic Substances 0.000 title claims abstract description 64
- 229920003023 plastic Polymers 0.000 title claims abstract description 64
- 238000002844 melting Methods 0.000 title claims abstract description 59
- 230000008018 melting Effects 0.000 title claims abstract description 59
- 238000001816 cooling Methods 0.000 claims abstract description 14
- 238000010438 heat treatment Methods 0.000 claims abstract description 5
- 238000003756 stirring Methods 0.000 claims abstract description 5
- 238000001914 filtration Methods 0.000 claims description 10
- 238000005192 partition Methods 0.000 claims description 8
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 6
- 238000005520 cutting process Methods 0.000 claims description 5
- 238000003825 pressing Methods 0.000 claims description 3
- 239000000155 melt Substances 0.000 abstract 1
- 239000000243 solution Substances 0.000 description 6
- 238000001125 extrusion Methods 0.000 description 4
- 239000000463 material Substances 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 238000001746 injection moulding Methods 0.000 description 3
- 238000005096 rolling process Methods 0.000 description 3
- 239000002699 waste material Substances 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 229920001971 elastomer Polymers 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 239000008188 pellet Substances 0.000 description 2
- 239000005060 rubber Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000002708 enhancing effect Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000010309 melting process Methods 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 238000005453 pelletization Methods 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/62—Plastics recycling; Rubber recycling
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Abstract
Description
技术领域technical field
本实用新型涉及塑料破碎设备领域,具体涉及一种塑料破碎熔融一体机。The utility model relates to the field of plastic crushing equipment, in particular to a plastic crushing and melting integrated machine.
背景技术Background technique
塑料破碎机用于破碎废旧塑料和工厂塑料边角料,广泛应用于废塑料再生和工厂边角料的回收再利用。塑料破碎机的马达功率在3.5至150千瓦之间,刀辊转速一般在150至500rpm之间。结构上有切向进料、顶部进料之分;刀辊有实心刀辊和空心刀辊的不同。主要用于破碎各种塑性塑料和橡胶如塑料异型材、管、棒、丝线、薄膜、废旧橡胶制品。粒料可直接供挤出机或注塑使用,也可以通过基础造粒再生使用。塑料破碎机还有一种是注塑机的周边设备,可以破碎回收注塑机产生的不良品及水口料的机器。Plastic shredders are used to shred waste plastics and factory plastic scraps, and are widely used in the recycling of waste plastics and factory scraps. The motor power of the plastic crusher is between 3.5 and 150 kilowatts, and the speed of the cutter roller is generally between 150 and 500 rpm. In terms of structure, there are tangential feeding and top feeding; the knife roll is different from solid knife roll and hollow knife roll. It is mainly used for crushing various plastic plastics and rubbers such as plastic profiles, pipes, rods, threads, films, waste rubber products. The pellets can be used directly for extruder or injection molding, or can be recycled by basic pelletizing. Another kind of plastic crusher is the peripheral equipment of the injection molding machine, which can crush and recycle the defective products and nozzle materials produced by the injection molding machine.
目前,公开号为CN108621340A的中国专利公开了一种塑料破碎机,它包括冷冻碾压室和破碎室,冷冻碾压室上转动连接有第一转轴和第二转轴,第一转轴上固定有位于活动腔内的凸轮;第二转轴上固定有转盘;物料腔内滑动连接有第二滑板,第二滑板上固定有若干个碾压组;破碎室顶部设有传料口,传料口与出料口相连通;破碎室内转动连接有两根并行设置的第三转轴,每根第三转轴上均固定有破碎辊和齿轮,两个齿轮相啮合,两个破碎辊相配合,传料口位于两根破碎辊的上方。At present, Chinese Patent Publication No. CN108621340A discloses a plastic crusher, which includes a refrigerated rolling chamber and a crushing chamber, a first rotating shaft and a second rotating shaft are rotatably connected to the refrigerating and rolling chamber, and a first rotating shaft is fixed on the first rotating shaft. A cam in the movable cavity; a turntable is fixed on the second rotating shaft; a second sliding plate is slidably connected in the material cavity, and several rolling groups are fixed on the second sliding plate; the top of the crushing chamber is provided with a material transfer port, which is connected to the outlet. The material openings are connected; the crushing chamber is rotatably connected with two parallel third rotating shafts, and each third rotating shaft is fixed with a crushing roller and a gear. Above the two crushing rollers.
这种塑料破碎机虽然能够对需进行破碎的塑料进行预处理后再进行破碎,使塑料在破碎过程中更容易碎裂,大大提高了塑料的破碎效率,增强了塑料的破碎效果,但是往往在破碎塑料的过程中需要将塑料急速冷冻至一定温度才能使得塑料破碎较为简单。Although this kind of plastic crusher can pretreat the plastic to be crushed and then crush it, making the plastic easier to break during the crushing process, greatly improving the crushing efficiency of the plastic, and enhancing the crushing effect of the plastic, but it is often In the process of crushing plastics, it is necessary to rapidly freeze the plastics to a certain temperature to make it easier to break the plastics.
发明内容SUMMARY OF THE INVENTION
本实用新型的目的是提供一种塑料破碎熔融一体机,其具有可以有效的使得破碎熔融一体进行,有效的减少设备的占地面积,同时一次到位,将塑料破碎熔融后重新回收并挤出成型,从而便于进行下一步加工的优点。The purpose of the utility model is to provide a plastic crushing and melting integrated machine, which can effectively make the crushing and melting integrated, effectively reduce the floor area of the equipment, and at the same time, in place at one time, the plastic is crushed and melted and then recycled and extruded. , so as to facilitate the advantages of further processing.
本实用新型的上述技术目的是通过以下技术方案得以实现的:The above-mentioned technical purpose of the present utility model is achieved through the following technical solutions:
一种塑料破碎熔融一体机,包括机体,所述机体顶部设有进料口,所述进料口上设有破碎装置,所述破碎装置下方设有过滤装置,所述过滤装置下方设有熔融装置,所述熔融装置包括位于机体底部设有的融化槽、两侧固定于机体内壁上的支撑杆、位于支撑杆上朝向融化槽的转动电机、位于转动电机底部设有的搅拌叶片、位于融化槽壁内设有的加热电管、位于融化槽一侧设有的出料口及位于出料口上外侧设有的冷却装置。An integrated plastic crushing and melting machine, comprising a body, a feeding port is provided on the top of the body, a crushing device is provided on the feeding port, a filtering device is provided below the crushing device, and a melting device is provided below the filtering device The melting device includes a melting tank provided at the bottom of the body, a support rod fixed on the inner wall of the body on both sides, a rotating motor located on the support rod facing the melting tank, a stirring blade located at the bottom of the rotating motor, and a rotating motor located at the bottom of the melting tank. A heating electric tube is provided in the wall, a discharge port is provided on one side of the melting tank, and a cooling device is provided on the outer side of the discharge port.
通过采用上述技术方案,设有的破碎装置可以有效的对塑料进行破碎,并通过过滤装置将适合大小的塑料块进入到融化槽内,融化槽内通过板对融化的塑料进行搅拌,并在一侧的出料口将融化后的塑料以规定的形状排出,经过冷却装置冷却后定型。By adopting the above technical solution, the provided crushing device can effectively crush the plastic, and the plastic block of suitable size is put into the melting tank through the filtering device, and the melted plastic is stirred by the plate in the melting tank, and a The discharge port on the side discharges the melted plastic in a specified shape, and it is cooled by a cooling device and then shaped.
进一步设置:所述破碎装置包括位于进料口上设有的转动辊、位于机体外与转动辊连接的旋转电机、位于转动辊表面设有的倒刺、位于转动辊下方设有的直角电机及位于直角电机出口设有的转动刀片Further settings: the crushing device includes a rotating roller located on the feeding port, a rotating motor located outside the machine body and connected to the rotating roller, a barb located on the surface of the rotating roller, a right-angle motor located under the rotating roller, and a right-angle motor located at the bottom of the rotating roller. Rotating blades provided at the outlet of the right angle motor
通过采用上述技术方案,设有的破碎装置首先将塑料挤压破碎,随后为了避免塑料破碎后连粘在一起从而通过转动刀片将其击碎,有效的保证破碎塑料的大小,从而保证后续塑料的熔融情况。By adopting the above technical scheme, the provided crushing device first squeezes and crushes the plastic, and then in order to prevent the plastic from sticking together after being crushed, it is crushed by rotating the blade, so as to effectively ensure the size of the crushed plastic, thereby ensuring the subsequent crushing of the plastic. melting condition.
进一步设置: 所述过滤装置包括位于破碎装置下方机体侧壁上设有的开口、位于机体内壁与开口同一水平面上设有的滑槽、位于开口内设有的推盘、位于推盘两侧与滑槽匹配的滑块及位于推盘上设有的网格状过滤板,所述过滤装置在竖直方向上有两个。Further settings: The filtering device includes an opening located on the side wall of the body below the crushing device, a chute located on the same horizontal plane as the inner wall of the body and the opening, a push plate located in the opening, and two sides of the push plate and the opening. The sliding block matched with the chute and the grid-shaped filter plate arranged on the push plate, there are two filter devices in the vertical direction.
通过采用上述技术方案,设有的过滤装置可以有效的将破碎后的塑料进入到融化槽内,减少出现过大的塑料进入,从而影响熔融的情况,同时由于过滤装置设有两个可以轮番进行使用,当一个过滤装置上有过多的较大塑料可以将其抽出从而将上面的大塑料块重新放入到破碎装置内进行破碎,而过程中下方的过滤装置仍然在进行过滤中,上下两个过滤装置可以通过相互替换达到生产过程中的过滤替换。By adopting the above technical solution, the filter device provided can effectively enter the broken plastic into the melting tank, reducing the entry of excessive plastic, thereby affecting the melting situation. Use, when there is too much larger plastic on a filter device, it can be pulled out to put the upper large plastic block back into the crushing device for crushing, while the filter device below is still in the process of filtering, and the upper and lower plastic blocks are still being filtered. The filter devices can be replaced by each other to achieve filter replacement in the production process.
进一步设置:所述出料口上还设有网格状分隔板。Further settings: the discharge port is also provided with a grid-shaped partition plate.
通过采用上述技术方案,设有的网格状分隔板可以将熔融的塑料挤出,从而形成一定的长条状便于冷却后的装袋运输。By adopting the above technical scheme, the provided grid-shaped partition plate can extrude the molten plastic, thereby forming a certain long strip, which is convenient for bagging and transportation after cooling.
进一步设置: 所述冷却装置包括位于出料口设有的支架、位于支架上设有的下压气缸、位于气缸出口设有的切割板及位于出料口底部设有的冷水槽。Further settings: The cooling device includes a support provided at the discharge port, a lower pressure cylinder provided on the support, a cutting board provided at the cylinder outlet, and a cold water tank provided at the bottom of the discharge port.
通过采用上述技术方案,设有的冷却装置可以有效的在熔融的塑料通过分隔板挤出后在一定长度进行切断,切断后落入冷水槽中进行快速冷却,冷却完毕后可以捞出从而进行下一步工序。By adopting the above technical solution, the provided cooling device can effectively cut the molten plastic at a certain length after being extruded through the partition plate, drop into the cold water tank for rapid cooling after cutting, and can be pulled out after cooling to carry out next step.
进一步设置:所述融化槽内还设有辅助装置,所述辅助装置包括位于融化槽一侧设有的辅助气缸及位于融化槽内与辅助气缸连接朝向出料口的推进板。Further arrangement: an auxiliary device is also arranged in the melting tank, and the auxiliary device includes an auxiliary cylinder provided on one side of the melting tank and a propelling plate located in the melting tank and connected to the auxiliary cylinder and facing the discharge port.
通过采用上述技术方案,设有的辅助装置可以有效的帮助熔融的塑料通过分隔板,从而保证有一定的挤压力将其挤出,而剩余的未熔融的塑料又可以在辅助装置的作用下进行相互挤压加快熔融过程。By adopting the above technical solution, the auxiliary device provided can effectively help the molten plastic to pass through the partition plate, so as to ensure a certain extrusion force to extrude it, and the remaining unmelted plastic can play the role of the auxiliary device. Under the mutual extrusion to speed up the melting process.
综上所述,本实用新型具有以下有益效果:可以有效的将回收塑料重新破碎并进行熔融,重新切粒成型,便于加工,整体相对方便简单,无需更多的机器设备,一次破碎熔融成型,从而方便操作。To sum up, the utility model has the following beneficial effects: the recycled plastic can be effectively re-crushed and melted, re-cut into pellets and molded, which is convenient for processing, and the whole is relatively convenient and simple, without more machinery and equipment, one-time crushing, melting and molding, So as to facilitate the operation.
附图说明Description of drawings
下面结合附图对本实用新型进一步说明。The present utility model will be further described below in conjunction with the accompanying drawings.
图1是塑料破碎熔融一体机整体结构示意图;Fig. 1 is the overall structure schematic diagram of plastic crushing and melting integrated machine;
图2是塑料破碎熔融一体机内部结构示意图。Figure 2 is a schematic diagram of the internal structure of the integrated plastic crushing and melting machine.
图中:1、机体;2、进料口;3、破碎装置;31、转动辊;32、旋转电机;33、倒刺;34、直角电机;35、转动刀片;4、过滤装置;41、开口;42、滑槽;43、推盘;44、滑块;45、过滤板;5、熔融装置;51、融化槽;52、支撑杆;53、转动电机;54、搅拌叶片;55、加热电管;56、出料口;57、冷却装置;571、支架;572、下压气缸;573、切割板;574、冷水槽;6、分隔板;7、辅助装置;71、辅助气缸;72、推进板。In the figure: 1. Body; 2. Feeding port; 3. Crushing device; 31. Rotating roller; 32. Rotating motor; 33. Barb; 34. Right-angle motor; 35. Rotating blade; 4. Filtering device; 41. Opening; 42, chute; 43, push plate; 44, slider; 45, filter plate; 5, melting device; 51, melting tank; 52, support rod; 53, rotating motor; 54, stirring blade; 55, adding Thermoelectric tube; 56, discharge port; 57, cooling device; 571, bracket; 572, lower pressure cylinder; 573, cutting plate; 574, cold water tank; 6, partition plate; 7, auxiliary device; 71, auxiliary cylinder; 72. Advance plate.
具体实施方式Detailed ways
下面结合附图对本实用新型的具体实施方式做进一步说明。The specific embodiments of the present utility model will be further described below with reference to the accompanying drawings.
本实用新型所采用的技术方案是:The technical scheme adopted by the utility model is:
一种塑料破碎熔融一体机,如图1及图2所示,包括机体1,机体1顶部设有进料口2,进料口2上设有破碎装置3,破碎装置3包括位于进料口2内壁上设有的转动辊31,机体1外设有与转动辊31连接的旋转电机32,而转动辊31表面设有倒刺33,便于对塑料进行挤压破碎,同时位于转动辊31下方设有直角电机34,直角电机34出口设有转动刀片35,从而塑料在进行破碎挤压后,通过旋转刀片进行打碎击飞。破碎装置3下方设有过滤装置4,过滤装置4包括位于破碎装置3下方机体1侧壁上设有的开口41,机体1内壁与开口41同一水平面上设有滑槽42,位于开口41内设有推盘43,在推盘43两侧设有与滑槽42匹配的滑块44,推盘43上设有网格状过滤板45,同时过滤装置4在竖直方向上有两个。A plastic crushing and melting integrated machine, as shown in Figure 1 and Figure 2, includes a body 1, the top of the body 1 is provided with a
过滤装置4下方设有熔融装置5,熔融装置5包括位于机体1底部设有的融化槽51,两侧设有固定于机体1内壁上的支撑杆52,支撑杆52上设有朝向融化槽51的转动电机53,转动电机53底部设有搅拌叶片54,在融化槽51壁内设有用于融化塑料的加热电管55,而融化槽51一侧还设有出料口56,出料口56上还设有网格状分隔板6。A
在出料口56上外侧设有冷却装置57,冷却装置57包括位于出料口56设有的支架571,支架571上设有下压气缸572,而气缸出口设有竖直向下的切割板573,在出料口56底部设有承接掉落下来熔融塑料的冷水槽574。同时为了使得塑料可以更好的挤出出料口56,融化槽51内还设有辅助装置7,辅助装置7包括位于融化槽51一侧设有的辅助气缸71及位于融化槽51内与辅助气缸71连接朝向出料口56的推进板72,便于有效的将熔融状态下的塑料挤出出料口56。A cooling
其主要工作原理如下,在使用过程中,通过将大块的塑料经过进料口2后在转动辊31的挤压和倒刺33的破碎下进行分解,并通过转动刀片35切割打碎,有效的将大块的塑料分解成小块的塑料,并经过过滤装置4后掉落在融化槽51内,而过滤装置4由于上下两个可以交替使用,未能通过的大块塑料可以通过将其取出重新进入到破碎装置3内进行破碎,进入融化槽51的塑料在加热电管55的作用下可以有效的进行融化,并在辅助装置7的挤压作用下向出料口56进行出料并通过分隔板6将其挤出成为长条的规定形状,在下压气缸572的作用下进行切割,并使其掉落在冷水槽574内,从而冷却后进行捞出。Its main working principle is as follows. During use, the large pieces of plastic are decomposed under the extrusion of the
以上是本实用新型的较佳实施例而已,并非对本实用新型作任何形式上的限制,凡是依据本实用新型的技术实质对以上实施例所做的任何简单修改、等同变化与修饰,均属于实用新型技术方案的范围内。The above are only the preferred embodiments of the present utility model, and are not intended to limit the present utility model in any form. Any simple modifications, equivalent changes and modifications made to the above embodiments according to the technical essence of the present utility model belong to the utility model. within the scope of new technical solutions.
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110843153A (en) * | 2019-11-22 | 2020-02-28 | 无锡凯锦华塑业有限公司 | Broken melting all-in-one of plastics |
| CN113635481A (en) * | 2021-09-01 | 2021-11-12 | 东营益美得化工有限公司 | DOP dealcoholizes dehydration recycle equipment |
| CN119114582A (en) * | 2024-10-24 | 2024-12-13 | 徐州举力新材料科技有限公司 | Solid waste recycling device |
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2019
- 2019-11-22 CN CN201922048367.1U patent/CN211104989U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110843153A (en) * | 2019-11-22 | 2020-02-28 | 无锡凯锦华塑业有限公司 | Broken melting all-in-one of plastics |
| CN113635481A (en) * | 2021-09-01 | 2021-11-12 | 东营益美得化工有限公司 | DOP dealcoholizes dehydration recycle equipment |
| CN119114582A (en) * | 2024-10-24 | 2024-12-13 | 徐州举力新材料科技有限公司 | Solid waste recycling device |
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| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20200728 |