CN211104642U - Glaze cleaner - Google Patents

Abstract

The utility model discloses a glaze cleaner, it includes the frame and set up in be used for carrying the conveyor belt of ceramic tile in the frame, still including set up in be used for carrying out the centering mechanism of position centering, setting up to the ceramic tile on the frame up end be used for carrying out the front end face to the ceramic tile and keep off the brick mechanism of flat operation and be used for carrying out the glaze cleaning mechanism of glaze cleaning operation to the ceramic tile front end face, wherein the glaze cleaning mechanism includes the brick grinding cutter, is used for driving the rotatory power spare of brick grinding cutter rotatory operation, is used for driving the up-and-down transmission cylinder that the brick grinding cutter goes up and down to move, is used for driving the horizontal transmission cylinder that the brick grinding cutter transversely moved along the ceramic tile front end face and transversely erects the crossbeam above the conveyor belt discharge end; its simple structure of this frit clearance ware can accomplish the clearance operation of frit under the condition of not turning round the ceramic tile.

Description

A glaze cleaner

technical field

The utility model relates to the technical field of ceramic processing equipment, in particular to a glaze cleaner.

Background technique

In the production process of large-scale wall and floor tiles, when the bricks on the glaze line are glazed or sprayed, glaze will be attached to the periphery of the tiles. When the bricks are in contact, due to the high temperature, the bonding phenomenon between the bricks will occur, causing the glaze of the product to crack or the product to be degraded; therefore, it is necessary to clean up the glaze around the bricks after glazing, and then go to the next process.

The traditional glaze cleaning method is generally as follows: after the tile is glazed, the glaze will stick around the tile. It is necessary to use a U-turn machine to rotate the tile by 90°, and install the excess glaze on the two sides of the tile on the two sides of the glaze line. The side of the water-washing edge washer or small dry-type grinding machine is cleaned, and then use the U-turn machine to rotate the adobe by 90°, and turn the cleaned adobe side into the front end of the tile direction, so that the ceramic adobe is fired in the kiln. , There is no excess glaze at the front and rear contact positions, thereby reducing the bonding phenomenon between bricks due to high temperature.

The disadvantages of the above-mentioned traditional glaze cleaning methods are: 1. Two 90° U-turn machines are used after cleaning the glaze, which greatly increases the probability of damage to the already fragile bricks; 2. If the rectangular tiles are turned 90°, Then the width of the glaze line must be larger than the length of the brick, and the glaze line takes up a lot of space, which brings great inconvenience to production.

For example, an invention patent of "an edge scraping machine" published in China with the number of CN109500987A discloses a process that can reduce the turning process during the scraping process of tiles, and can shorten the length of the production line; however, its structure is relatively complex, and the manufacturing high cost.

SUMMARY OF THE INVENTION

In view of the defects in the prior art, the purpose of the present invention is to provide a glaze cleaner, which has a simple structure and can complete the glaze cleaning operation without turning the floor tiles.

For achieving the above object, the technical scheme adopted by the present utility model is as follows:

A glaze cleaner, the glaze cleaner includes a frame and a conveyor belt arranged on the frame for conveying floor tiles, the glaze cleaner also includes a frame arranged on the upper end surface of the frame A centering mechanism for centering the floor tiles, a block block mechanism arranged at the discharge end of the conveying belt for the front-end surface leveling operation of the floor tiles, and a glaze removal operation for the front-end surface of the floor tiles. A glaze cleaning mechanism, wherein the glaze cleaning mechanism includes a brick grinding tool, a rotary power member for driving the brick grinding tool to rotate, and an upper and lower transmission cylinder for driving the brick grinding tool to move up and down. A transverse transmission cylinder that drives the brick grinding tool to move laterally along the front end surface of the floor tiles and a beam transversely erected above the discharge end of the conveying belt.

Further, the centering mechanism includes a plurality of support beams arranged horizontally above the conveying belt at intervals, a pair of adjusting handwheels respectively arranged on the left and right sides of the frame, and a pair of adjusting handwheels along the conveying direction of the conveying belt. Arranged connecting longitudinal beams, a plurality of centering guide wheels arranged on the bottom end surface of the connecting longitudinal beams, and two cylinders for the centering guide wheels to move toward the center, wherein the cylinders are connected with the connecting longitudinal beams It is fixedly connected to drive it to move laterally along a plurality of the support beams, and the adjustment handwheel is fixedly connected to the connecting longitudinal beams to fine-tune the centering position of the brick.

Further, the block blocking mechanism includes mounting plates laterally arranged on both sides of the discharge end of the conveying belt, support rods laterally rotatably installed between a pair of the mounting plates, and a pair of horizontally disposed on both sides of the support rods. an L-shaped baffle at the end, a connecting plate for horizontally connecting a pair of the L-shaped baffles, a connecting head hingedly connected with the bottom end of the L-shaped connecting plate, and a driving cylinder for driving the action of the connecting head , wherein a pair of the L-shaped baffles, under the action of the connecting head, realizes the leveling operation of the floor tiles located on the conveying belt.

Further, the glaze cleaning mechanism also includes a dust hopper disposed adjacent to one side of the brick grinding tool, wherein the dust hopper communicates with a fan provided outside for generating suction.

Further, one end of the frame located on one side of the discharge end of the conveying belt is also provided with a dust collecting hopper for collecting waste materials.

Further, the glaze cleaning mechanism further includes a dust cover arranged laterally above the frame, wherein the dust cover is arranged laterally above the discharge end of the conveying belt.

Compared with the prior art, the beneficial technical effect of this scheme is: the glaze cleaner in this scheme is provided with a glaze cleaning mechanism, which can grind the tiles in the glaze cleaning mechanism after the floor tiles are moved in place. The cutter can move from one side of the front end face of the floor tile to the other side, and complete the glaze removal operation on the front end surface of the floor tile during the moving process; during the entire glaze removal process, there is no need to turn around the floor tile. In addition, since there is no need to turn the floor tiles, the probability of breaking the floor tiles can also be effectively reduced, the entire device has a simple structure, and the production and maintenance costs are relatively lower.

Description of drawings

FIG. 1 is a schematic three-dimensional structure diagram of the glaze cleaner in this embodiment.

FIG. 2 is a schematic structural diagram of the glaze cleaner in another angular direction in this embodiment.

FIG. 3 is a schematic structural diagram of the glaze cleaner in this embodiment after removing the end cover and the dust cover.

FIG. 4 is a schematic diagram of a partially enlarged structure at A in FIG. 3 .

FIG. 5 is a schematic diagram of a partially enlarged structure at B in FIG. 3 .

The reference numbers in the figures indicate:

100-glaze cleaner, 1-frame, 2-conveyor belt, 21-drive motor, 3-centering mechanism, 31-end cover, 32-adjustment handwheel, 33-support beam, 34-connecting longitudinal beam, 35- Centering guide wheel, 4- Glaze cleaning mechanism, 41- Dust cover, 42- Brick grinding tool, 43- Rotary drive part, 44- Dust bucket, 45- Up and down transmission cylinder, 46- Beam, 5- Dust hopper, 6-block mechanism, 61-support rod, 62-drive cylinder, 63-connector, 64-L-type baffle, 65-installation plate, 66-connection plate.

Detailed ways

The present utility model will be further described in detail below with reference to the accompanying drawings and specific embodiments.

This solution is aimed at the defects of complex structure and high manufacturing cost of the existing equipment for scraping the floor tiles, and further proposes a glaze cleaner. Complete the cleaning of the glaze while making a U-turn.

Referring to FIGS. 1 to 5 , the glaze cleaner 100 in this embodiment includes a frame 1 , a conveying belt 2 arranged on the frame 1 for conveying floor tiles, and used to drive the conveying belt 2 to move. The driving motor 21, the centering mechanism 3 arranged on the upper end face of the frame 1 for centering the floor tiles, and the blocking mechanism 6 arranged at the discharge end of the conveying belt 2 for the front end surface leveling operation of the floor tiles And the glaze cleaning mechanism 4 used for removing the glaze on the front surface of the floor tile. The floor tiles are transported under the conveying action of the conveying belt 2 , and are successively passed through the centering mechanism 3 to perform the centering operation, the front end surface blocking operation of the floor tiles, and the glaze removal operation.

3 and 4, the above-mentioned glaze cleaning mechanism 4 in this embodiment includes a brick grinding tool 42 and a rotary power member for driving the rotary operation of the brick grinding tool 42 (in practice, the rotary power member A motor or a pneumatic rotary cylinder can be used), an upper and lower transmission cylinder 45 for driving the brick grinding tool 42 to move up and down, a transverse transmission cylinder for driving the brick grinding tool 42 to move laterally along the front face of the floor tile (in practice, the transverse transmission cylinder It can also be operated by electric or pneumatic power), a beam 46 and a dust cover 41 transversely erected above the discharge end of the conveyor belt 2 . During the working process, after the floor tiles move in place, the up and down transmission cylinder 45 moves to move the brick grinding tool 42 downward, so that the brick grinding tool 42 is in contact with the front side of the floor tile, and then the rotating driving member 43 moves to drive the grinding tool 42. The brick cutter 42 rotates and removes the excess glaze on the front face of the floor tile. At the same time, the horizontal transmission cylinder drives the brick grinding cutter 42 to move laterally, so that the brick grinding cutter 42 in the rotating action state can touch the front end face of the floor tile. Carry out the glaze removal operation; after completing the glaze removal operation for a floor tile, the upper and lower transmission cylinder 45 drives the brick grinding tool 42 to move upward; then the transverse transmission cylinder drives the brick grinding tool 42 to move laterally and reset; the conveyor belt 2 Move, output the floor tiles that have completed the glaze removal, repeat the above process, and perform the glaze removal operation for the next brick. In addition, in order to have a better working environment, the above-mentioned glaze cleaning mechanism 4 in this embodiment also includes a dust hopper 44 adjacent to one side of the brick grinding tool 42, and the upper end of the dust hopper 44 can be connected to the fan. It is connected to the bottom end to generate suction, so as to suck the dust generated by the brick grinding tool 42 in the working process into the dust bucket 44, so as to improve the working environment of workers.

3 and 5, the block blocking mechanism 6 in this embodiment includes mounting plates 65 arranged laterally on both sides of the discharge end of the conveying belt 2 respectively, and a pair of mounting plates 65 installed laterally rotatably between the mounting plates 65. The support rod 61, a pair of L-shaped baffles 64 arranged horizontally above both ends of the support rod 61, a connecting plate 66 connected between the pair of L-shaped baffles 64, and the bottom end of an L-shaped baffle 64 are hingedly connected The connecting head 63 and the driving cylinder 62 for driving the connecting head 63 to act, among which a pair of L-shaped baffles 64 are under the action of the connecting head 63 to achieve the leveling operation of the floor tiles on the conveyor belt 2 . Specifically, the connecting head 63 is under the action of the driving cylinder 62, that is, when the connecting head 63 is under the protruding action of the driving cylinder 62, the connecting head 63 drives a pair of L-shaped baffles during the outward movement of the connecting head 63. 64 moves, because the connecting head 63 is hingedly connected with the L-shaped baffle 64, during the process of the connecting head 63 extending outward, the L-shaped baffle 64 is in contact with the end face of the conveyor belt, so that the L-shaped baffle 64 is turned over. In a vertical state, the front end surface of the floor tile that moves to the discharge end of the conveyor belt 2 is leveled (to ensure that the front end surface of the floor tile is in the same horizontal position, in preparation for the subsequent removal of the glaze on the front end surface of the floor tile); After removing the glaze on the front end surface of the floor tiles on 2, the cylinder 62 is driven to act, and the connecting head 63 is turned over to realize the outward turning of the L-shaped baffle plate 64, thereby leaving the transfer channel of the floor tiles.

The centering mechanism includes a plurality of supporting beams arranged horizontally above the conveying belt at intervals, a pair of adjusting handwheels respectively arranged on the left and right sides of the frame, and a pair of adjusting handwheels arranged along the conveying direction of the conveying belt. A connecting longitudinal beam, a plurality of centering guide wheels arranged on the bottom end surface of the connecting longitudinal beam, and two cylinders for the centering guide wheels to move toward the center, wherein the cylinders are fixedly connected with the connecting longitudinal beam , used to drive it to move laterally along a plurality of the support beams, and the adjustment handwheel is fixedly connected to the connecting longitudinal beams for fine-tuning the centering position of the bricks

Referring to FIG. 3 , the centering mechanism 3 in this embodiment includes a plurality of support beams 33 , end covers 31 , and a pair of support beams 33 , which are arranged horizontally above the conveying belt 2 at intervals, and a pair are respectively arranged on the left and right sides of the frame 1 . The adjusting hand wheel 32, the connecting longitudinal beams 34 arranged along the conveying direction of the conveyor belt 2, a plurality of centering guide wheels 35 arranged on the bottom end surface of the connecting longitudinal beams 34, and two centering guide wheels for moving the centering guide wheels to the center. Cylinders, two cylinders are fixedly connected with the connecting longitudinal beams, used to drive them to move laterally along a plurality of supporting beams, and the adjusting hand wheel 32 is fixedly connected with the connecting longitudinal beams 34 to fine-tune the centering position of the bricks, that is, to ensure that the bricks are in the middle Location. After the floor tiles enter the conveyor belt 2 , the entry position of the floor tiles needs to be corrected to ensure that the center of each floor tile finally located on the conveyor belt 2 is at the center of the conveyor belt 2 . After the floor tiles enter the conveying belt 2, the position of the bricks located on the conveying belt 2 is corrected by a plurality of centering guide wheels 35, so that the bricks are on the centerline axis of the conveying belt 2, thereby ensuring that the front and rear bricks are in the same position. At the same conveying position, when the position of the bricks corrected by the centering guide wheel 35 is not correct, the operator can also adjust the handwheel 32 for fine adjustment. After completing the adjustment of the conveying position of the bricks, the brick barrel conveying belt 2 continues to move forward. , so that the floor tiles can complete the subsequent processing operations.

In order to improve the processing environment of floor tiles as much as possible, in this embodiment, a dust collecting hopper 5 for collecting waste is also provided at one end of the frame 1 on the side of the discharge end of the conveyor belt 2, and the frame 1 is located on the conveyor belt 2. The part at the discharge end is arranged in a structure inclined toward the dust collecting hopper 5 , so that the waste material after the floor tiles are removed can be slid into the dust collecting hopper 5 .

To sum up, the glaze cleaner in this solution is provided with the glaze cleaning mechanism 4. After the floor tiles are moved in place, the brick grinding tool 42 in the glaze cleaning mechanism 4 can be removed from the front end surface of the floor tile. The side moves along its front end to the other side, and the glaze removal operation on the front end surface of the floor tile is completed during the moving process; during the entire glaze removal process, the floor tile does not need to be turned around, and since the floor tile does not need to be turned around, Therefore, the probability of breaking the floor tiles can be effectively reduced, the structure of the whole device is simple, and the production and maintenance costs are relatively lower.

Obviously, those skilled in the art can make various changes and modifications to the present invention without departing from the spirit and scope of the present invention. Thus, if these modifications and variations of the present utility model fall within the scope of the claims of the present utility model and the technical equivalents thereof, the present utility model is also intended to include these modifications and variations.

Claims (6)

1. The utility model provides a frit cleaner, frit cleaner including the frame and set up in be used for carrying the conveyor belt of ceramic tile in the frame, its characterized in that: the glaze cleaner also comprises a centering mechanism arranged on the upper end surface of the rack and used for centering the position of the floor tile, a brick blocking mechanism arranged at the discharge end of the conveying belt and used for performing front end surface leveling operation on the floor tile, and a glaze cleaning mechanism used for performing glaze cleaning operation on the front end surface of the floor tile, wherein the glaze cleaning mechanism comprises a brick grinding cutter, a rotary power piece used for driving the brick grinding cutter to perform rotary operation, an up-and-down transmission cylinder used for driving the brick grinding cutter to move up and down, a transverse transmission cylinder used for driving the brick grinding cutter to transversely move along the front end surface of the floor tile, and a cross beam transversely erected above the discharge end of the conveying belt.

2. The glaze cleaner as set forth in claim 1, wherein: centering mechanism is transversely set up including many intervals a supporting beam, a pair of setting that are in above conveyor belt are in respectively adjusting hand wheel on the frame left and right sides, follow conveyor belt direction of delivery's the connection longeron of arranging and setting are in connect a plurality of centering leading wheels on the longeron bottom face, two are used for the cylinder that the centering leading wheel removed to the center, wherein the cylinder with it is fixed continuous to connect the longeron for it is along a plurality of a supporting beam lateral shifting, adjusting hand wheel with it is fixed continuous to connect the longeron, is used for finely tuning the centering position of adobe.

3. the glaze cleaner as claimed in claim 1 or 2, wherein the brick blocking mechanism comprises mounting plates transversely disposed at both sides of the discharge end of the conveyor belt, a support rod transversely rotatably mounted between the pair of mounting plates, a pair of L-shaped baffles horizontally disposed at both ends of the support rod, a connecting plate for horizontally connecting the pair of L-shaped baffles, a connector hinged to the bottom end of the L-shaped connecting plate, and a driving cylinder for driving the connector to move, wherein the pair of L-shaped baffles can block and level the floor tiles on the conveyor belt under the action of the connector.

4. The glaze cleaner as set forth in claim 1, wherein: the glaze cleaning mechanism further comprises a dust suction hopper which is arranged on one side of the brick grinding cutter in a neighboring mode, wherein the dust suction hopper is communicated with a fan which is arranged outside and used for generating suction.

5. A glaze cleaner as set forth in claim 1 or 4, wherein: and a dust collecting hopper for collecting waste materials is further arranged at one end of the rack, which is positioned on one side of the discharge end of the conveying belt.

6. The glaze cleaner as set forth in claim 1, wherein: the glaze cleaning mechanism further comprises a dust cover transversely arranged above the rack, wherein the dust cover is transversely arranged above the discharge end of the conveying belt.

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