CN211102693U - Railway casting cutting and polishing equipment - Google Patents
Railway casting cutting and polishing equipment Download PDFInfo
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- 238000005266 casting Methods 0.000 title claims abstract description 110
- 238000005498 polishing Methods 0.000 title claims abstract description 88
- 238000005520 cutting process Methods 0.000 title claims abstract description 76
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Abstract
Description
技术领域technical field
本实用新型涉及铁路铸件加工领域,具体是一种铁路铸件切割抛光设备。The utility model relates to the field of railway casting processing, in particular to a railway casting cutting and polishing equipment.
背景技术Background technique
铸造是人类掌握比较早的一种金属热加工工艺,到目前为止依然是一种较为常用的零件加工手段,特别随着我国铁路建设的不断发展,对零件的需求不断增长,列车零件也会采用铸造成型的加工方法,但是很多铁路铸件在铸造加工时会添加支撑体以减少冷却变形,铸造后需要将支撑体进行切割,并对切割位置进行抛光处理,但是目前这种加工方法依然存在一下问题:Casting is a metal thermal processing technology that humans have mastered relatively early. So far, it is still a relatively common part processing method. Especially with the continuous development of my country's railway construction, the demand for parts continues to increase, and train parts will also be used. The processing method of casting molding, but many railway castings will add supports during casting to reduce cooling deformation. After casting, the support needs to be cut and the cutting position should be polished. However, there are still some problems with this processing method at present. :
1、现有的切割抛光工作全由人工操作,因为零件量比较大,所需劳动力就大;1. The existing cutting and polishing work is all operated manually, because the number of parts is relatively large, and the labor required is large;
2、人工操作的话全靠个人经验,对零件的加工精度没有保障;2. Manual operation depends entirely on personal experience, and there is no guarantee for the machining accuracy of parts;
3、人工操作需要先切割然后在进行抛光处理,这样零件处理的时间会延长,效率低。3. Manual operation needs to be cut first and then polished, so that the processing time of parts will be prolonged and the efficiency will be low.
实用新型内容Utility model content
针对上述情况,为克服现有技术之缺陷,本实用新型提供一种铸件切割抛光设备,以解决人工操作劳动力需求大、加工效率低、加工精度低的问题。In view of the above situation, in order to overcome the defects of the prior art, the utility model provides a casting cutting and polishing equipment to solve the problems of large labor demand for manual operation, low processing efficiency and low processing accuracy.
为实现上述目的,本实用新型作出如下方案:To achieve the above object, the utility model makes the following scheme:
一种铁路铸件切割抛光设备,包括设备固定座,所述的设备固定座上方固定连接有一个链板式输送平台,所述的链板式输送平台上端面固定连接有一个铸件切割抛光装置,所述铸件切割抛光装置包含有四根固定连接于链板式输送平台上端面且相互对称的竖直滑道,所述竖直滑道内滑动连接有一个切割抛光平台,所述切割抛光平台上端面固定连接有一个驱动电机,所述驱动电机输出端依次固定连接有一个锯片驱动皮带轮、一个抛光辊驱动皮带轮和一个顶板驱动减速器,所述锯片驱动皮带轮下方转动连接有一个锯片从动皮带轮,所述锯片从动皮带轮两端各同轴固定连接有一片固定连接于切割抛光平台下端面的切割锯片,所述抛光辊驱动皮带轮下方转动连接有一个抛光辊从动皮带轮,所述抛光辊从动皮带轮两端各同轴固定连接有一个驱动斜齿轮,所述驱动斜齿轮各垂直啮合有一个从动斜齿轮,两个所述从动斜齿轮各固定连接有一个固定连接于切割抛光平台下端面的铸件抛光辊,所述顶板驱动减速器另一端依次固定连接有一个升降驱动齿轮和一个顶板驱动皮带轮,所述升降驱动齿轮啮合有一个竖直固定连接于链板式输送平台同侧的两根竖直滑道之间的竖直传动齿条,所述竖直传动齿条两端头各固定连接有一个传动齿条固定板,所述传动齿条固定板同时与链板式输送平台同侧的两根竖直滑道固定连接,所述竖直传动齿条下端的传动齿条固定板上固定连接有一个限位传感器;A railway casting cutting and polishing equipment includes a device fixing seat, a chain plate type conveying platform is fixedly connected above the equipment fixing seat, and a casting cutting and polishing device is fixedly connected to the upper end surface of the chain plate type conveying platform. The cutting and polishing device includes four vertical slideways that are fixedly connected to the upper end surface of the chain-plate conveying platform and are symmetrical to each other. A cutting and polishing platform is slidably connected in the vertical slideway, and a cutting and polishing platform is fixedly connected to the upper end surface of the cutting and polishing platform. A drive motor, the output end of the drive motor is sequentially connected with a saw blade drive pulley, a polishing roller drive pulley and a top plate drive reducer, a saw blade driven pulley is rotatably connected below the saw blade drive pulley, and the Both ends of the driven pulley of the saw blade are coaxially fixedly connected with a cutting saw blade that is fixedly connected to the lower end surface of the cutting and polishing platform, and a driven pulley of the polishing roller is rotatably connected under the driving pulley of the polishing roller, and the polishing roller is driven Both ends of the pulley are coaxially fixedly connected with a drive helical gear, each of the drive helical gears is vertically meshed with a driven helical gear, and each of the two driven helical gears is fixedly connected with a fixed connection to the lower end face of the cutting and polishing platform The other end of the top plate drive reducer is fixedly connected with a lift drive gear and a top plate drive pulley in turn. The vertical transmission rack between the straight slides, the two ends of the vertical transmission rack are fixedly connected with a transmission rack fixing plate, and the transmission rack fixing plate is simultaneously connected with the two sides on the same side of the chain plate type conveying platform. The vertical slideway is fixedly connected, and a limit sensor is fixedly connected to the fixed plate of the transmission rack at the lower end of the vertical transmission rack;
所述链板式输送平台同侧的两根竖直滑道之间从上到下依次固定连接有一个夹板弹簧固定板和一个竖直弹簧固定板,所述切割抛光平台下端面靠近链板式输送平台的一侧各固定连接有两个竖直压缩弹簧,所述竖直压缩弹簧另一端与竖直弹簧固定板固定连接,所述竖直压缩弹簧内侧设置有四根固定连接于切割抛光平台下端面且对称分布的固定连杆,所述固定连杆另一端均铰接有一根转动连杆,所述链板式输送平台同侧的两根转动连杆的另一端同时与铸件夹板固定连接,所述铸件夹板与夹板弹簧固定板之间固定连接有多个对称分布的夹板压缩弹簧。A splint spring fixing plate and a vertical spring fixing plate are fixedly connected in sequence from top to bottom between the two vertical slides on the same side of the chain plate conveying platform, and the lower end surface of the cutting and polishing platform is close to the chain plate conveying platform. Two vertical compression springs are fixedly connected to each side of the vertical compression spring, the other end of the vertical compression spring is fixedly connected to the vertical spring fixing plate, and the inner side of the vertical compression spring is provided with four fixedly connected to the lower end surface of the cutting and polishing platform And symmetrically distributed fixed connecting rods, the other end of the fixed connecting rod is hinged with a rotating connecting rod, and the other ends of the two rotating connecting rods on the same side of the chain plate type conveying platform are fixedly connected with the casting splint at the same time. A plurality of symmetrically distributed clamping plate compression springs are fixedly connected between the clamping plate and the clamping plate spring fixing plate.
优选的,所述的链板式输送平台两端头各转动连接有两个同轴固定连接的链板转盘,四个所述链板转盘通过若干铸件限位链板连接,每个所述铸件限位链板都包含有一个铸件支撑底板,所述铸件支撑底板一侧的上端面固定连接有一个铸件固定挡板,所述铸件支撑底板另一侧的上端面开有若干活动挡板滑槽,所述活动挡板滑槽内一端固定连接有一根活动挡板压缩弹簧,所述活动挡板滑槽内共同滑动连接有一个铸件活动挡板。Preferably, the two ends of the chain plate type conveying platform are rotatably connected with two chain plate turntables that are coaxially and fixedly connected, and the four chain plate turntables are connected by a plurality of casting limit chain plates, and each of the casting limit Each chain plate includes a casting support bottom plate, the upper end surface of one side of the casting support bottom plate is fixedly connected with a casting fixed baffle plate, and the upper end surface of the other side of the casting support bottom plate is provided with a number of movable baffle chutes, One end of the movable baffle chute is fixedly connected with a movable baffle compression spring, and a casting movable baffle is jointly slidably connected in the movable baffle chute.
优选的,所述的链板式输送平台下端面固定连接有一个链板前顶装置,所述链板前顶装置包含有两个固定连接于链板式输送平台下端面的齿条限位架,所述齿条限位架中间包含有两个齿条限位槽,两个所述齿条限位架相互对应的齿条限位槽内同时滑动连接有一根顶板驱动齿条,所述顶板驱动齿条一端头上方固定连接有一个链板顶板,所述顶板驱动齿条下方各啮合有一个固定连接于链板式输送平台下端面的顶板驱动齿轮,所述顶板驱动齿轮同轴固定连接有一个顶板从动皮带轮,所述顶板从动皮带轮和顶板驱动皮带轮之间设置有一个固定连接于链板式输送平台上端面的皮带涨紧装置,所述顶板从动皮带轮、顶板驱动皮带轮和皮带涨紧装置之间通过皮带连接。Preferably, a chain plate front top device is fixedly connected to the lower end surface of the chain plate type conveying platform, and the chain plate front top device includes two rack limit frames fixedly connected to the lower end surface of the chain plate type conveying platform. There are two rack limit slots in the middle of the rack limit frame, and a top plate driving rack is slidably connected in the rack limit slots corresponding to each other of the two rack limit frames, and one end of the top plate driving rack is A chain plate top plate is fixedly connected above the head, and a top plate driving gear fixedly connected to the lower end face of the chain plate conveying platform is meshed under the top plate driving rack, and a top plate driven pulley is coaxially fixedly connected to the top plate driving gear , a belt tensioning device fixedly connected to the upper end face of the chain plate type conveying platform is provided between the top driven pulley and the top driving pulley, and a belt is passed between the top driven pulley, the top driving pulley and the belt tensioning device. connect.
优选的,所述的链板顶板包含有一个固定连接于顶板驱动齿条一端头上端面的固定链板顶板,所述固定链板顶板铰接有一个转动链板顶板,所述固定链板顶板和转动链板顶板之间固定连接有一根顶板回弹弹簧。Preferably, the chain plate top plate includes a fixed chain plate top plate fixedly connected to the upper end face of one end of the top plate driving rack, the fixed chain plate top plate is hinged with a rotating chain plate top plate, the fixed chain plate top plate and A top plate rebound spring is fixedly connected between the top plates of the rotating chain plates.
优选的,所述的皮带涨紧装置包含有一个固定连接于链板式输送平台上端面的涨紧轮固定架,所述涨紧轮固定架两端各固定连接有一个皮带涨紧轮。Preferably, the belt tensioning device includes a tensioning wheel fixing frame fixedly connected to the upper end face of the chain plate type conveying platform, and a belt tensioning wheel is fixedly connected to each end of the tensioning wheel fixing frame.
本实用新型针对现有的铸件加工所需劳动力大、加工效率低、加工精度低的问题做出改进;The utility model improves the problems of large labor force, low processing efficiency and low processing precision in the existing casting processing;
本实用新型与现有技术相比优点在于:Compared with the prior art, the utility model has the following advantages:
1、采用全机械代替人工处理,大大降低了所需劳动力;1. The use of full machinery instead of manual processing greatly reduces the required labor;
2、采用铸件切割抛光装置,使得切割和抛光工艺可以同时进行,大大缩短了铸件处理时间,提高了效率;2. The casting cutting and polishing device is adopted, so that the cutting and polishing processes can be carried out at the same time, which greatly shortens the casting processing time and improves the efficiency;
3、链板前顶装置和铸件切割抛光装置采用同一驱动原,使得设备整体性更强,操作更方便;3. The front top device of the chain plate and the casting cutting and polishing device use the same driving source, which makes the equipment more integral and more convenient to operate;
4、因为铸件有一定的重量,若采用普通的皮带输送,当铸件在切割抛光过程中会自重和受力的原因导致皮带发生变形,影响铸件的处理效果,因此采用链板式输送平台,使得铸件处理效果更好;4. Because the casting has a certain weight, if the ordinary belt is used for conveying, the belt will be deformed due to its own weight and force during the cutting and polishing process, which will affect the processing effect of the casting. Therefore, the chain plate type conveying platform is used to make the castings. The processing effect is better;
5、链板限位链板上采用一端活动一端固定的方法,这样可以处理大小不一的铸件,适用性更高。5. Chain plate limit The chain plate adopts the method that one end is movable and one end is fixed, which can handle castings of different sizes and has higher applicability.
附图说明Description of drawings
图1为本实用新型俯视总装立体示意图。FIG. 1 is a perspective view of the general assembly of the present utility model.
图2为本实用新型仰视总装立体示意图。FIG. 2 is a three-dimensional schematic view of the general assembly of the utility model viewed from the bottom.
图3为本实用新型铸件切割抛光装置与链板前顶装置装配关系立体示意图。Fig. 3 is a perspective view of the assembly relationship between the casting cutting and polishing device of the present invention and the front top device of the chain plate.
图4为本实用新型铸件切割抛光装置结构立体示意图。FIG. 4 is a three-dimensional schematic diagram of the structure of the casting cutting and polishing device of the present invention.
图5为本实用新型链板前顶装置结构立体示意图。FIG. 5 is a schematic perspective view of the structure of the front top device of the chain plate of the present invention.
图6为本实用新型链板顶板结构立体示意图。FIG. 6 is a three-dimensional schematic diagram of the structure of the top plate of the chain plate of the present invention.
图7为本实用新型链板式输送平台局部立体示意图。FIG. 7 is a partial perspective view of the chain plate type conveying platform of the present invention.
图8为本实用新型铸件限位链板结构立体示意图。FIG. 8 is a three-dimensional schematic diagram of the structure of the casting limit chain plate of the present invention.
图9为本实用新型皮带涨紧装置结构立体示意图。FIG. 9 is a schematic perspective view of the structure of the belt tensioning device of the present invention.
图中:1设备固定座、2链板式输送平台、3铸件切割抛光装置、4链板前顶装置、5皮带涨紧装置、6竖直滑道、7切割抛光平台、8驱动电机、9锯片驱动皮带轮、10抛光辊驱动皮带轮、11顶板驱动减速器、12锯片从动皮带轮、13切割锯片、14抛光辊从动皮带轮、15驱动斜齿轮、16从动斜齿轮、17铸件抛光辊、18竖直传动齿条、19升降驱动齿轮、20顶板驱动皮带轮、21传动齿条固定板、22限位传感器、23夹板弹簧固定板、24竖直弹簧固定板、25竖直压缩弹簧、26固定连杆、27转动连杆、28铸件夹板、29夹板压缩弹簧、30链板转盘、31铸件限位链板、32链板顶板、33齿条限位架、34顶板驱动齿条、35顶板驱动齿轮、36顶板从动皮带轮、37转动链板顶板、38顶板回弹弹簧、39固定链板顶板、40涨紧轮固定架、41皮带涨紧轮、42铸件支撑底板、43活动挡板压缩弹簧、44铸件活动挡板、45铸件固定挡板。In the picture: 1 equipment holder, 2 chain plate conveying platform, 3 casting cutting and polishing device, 4 chain plate front top device, 5 belt tensioning device, 6 vertical slideway, 7 cutting and polishing platform, 8 drive motor, 9 saw blade Driving pulley, 10 polishing roller driving pulley, 11 top plate driving reducer, 12 saw blade driven pulley, 13 cutting saw blade, 14 polishing roller driven pulley, 15 driving helical gear, 16 driven helical gear, 17 casting polishing roller, 18 vertical drive rack, 19 lift drive gear, 20 top plate drive pulley, 21 drive rack fixing plate, 22 limit sensor, 23 splint spring fixing plate, 24 vertical spring fixing plate, 25 vertical compression spring, 26 fixed Connecting rod, 27 rotating connecting rod, 28 casting splint, 29 splint compression spring, 30 chain plate turntable, 31 casting limit chain plate, 32 chain plate top plate, 33 rack limit frame, 34 top plate drive rack, 35 top plate drive Gear, 36 top driven pulley, 37 rotating chain top plate, 38 top rebound spring, 39 fixed chain top plate, 40 tensioner fixing frame, 41 belt tensioner, 42 casting support bottom plate, 43 movable baffle compression spring , 44 casting movable baffle, 45 casting fixed baffle.
具体实施方式Detailed ways
有关本实用新型的前述及其他技术内容、特点与功效,在以下配合参考附图1至图9对实施例的详细说明中,将可清楚的呈现。以下实施例中所提到的结构内容,均是以说明书附图为参考。The foregoing and other technical contents, features and effects of the present invention will be clearly presented in the following detailed description of the embodiments with reference to FIGS. 1 to 9 . The structural contents mentioned in the following embodiments are all referenced to the accompanying drawings.
下面将参照附图描述本实用新型的各示例性的实施例。Exemplary embodiments of the present invention will be described below with reference to the accompanying drawings.
一种铁路铸件切割抛光设备,包括设备固定座1,所述的设备固定座1上方固定连接有一个链板式输送平台2,所述链板式输送平台2用以铸件的传送,之所以选择链板式输送平台2是因为普通的皮带输送所用的皮带为软质材料,当铸件受到外力或者自重的时候,皮带会发生变形,会影响铸件加工的精度,所述的链板式输送平台2上端面固定连接有一个铸件切割抛光装置3,所述铸件切割抛光装置3包含有四根固定连接于链板式输送平台2上端面且相互对称的竖直滑道6,所述竖直滑道6内滑动连接有一个切割抛光平台7,所述切割抛光平台7上端面固定连接有一个驱动电机8,所述驱动电机8输出端依次固定连接有一个锯片驱动皮带轮9、一个抛光辊驱动皮带轮10和一个顶板驱动减速器11,所述锯片驱动皮带轮9下方转动连接有一个锯片从动皮带轮12,所述锯片从动皮带轮12两端各同轴固定连接有一片固定连接于切割抛光平台7下端面的切割锯片13,所述抛光辊驱动皮带轮10下方转动连接有一个抛光辊从动皮带轮14,所述抛光辊从动皮带轮14两端各同轴固定连接有一个驱动斜齿轮15,所述驱动斜齿轮15各垂直啮合有一个从动斜齿轮16,两个所述从动斜齿轮16各固定连接有一个固定连接于切割抛光平台7下端面的铸件抛光辊17,所述顶板驱动减速器11另一端依次固定连接有一个升降驱动齿轮19和一个顶板驱动皮带轮20,所述升降驱动齿轮19啮合有一个竖直固定连接于链板式输送平台2同侧的两根竖直滑道6之间的竖直传动齿条18,所述竖直传动齿条18两端头各固定连接有一个传动齿条固定板21,所述传动齿条固定板21同时与链板式输送平台2同侧的两根竖直滑道6固定连接,所述竖直传动齿条18下端的传动齿条固定板21上固定连接有一个限位传感器22;A railway casting cutting and polishing equipment, comprising an equipment fixing base 1, a chain plate
所述链板式输送平台2同侧的两根竖直滑道6之间从上到下依次固定连接有一个夹板弹簧固定板23和一个竖直弹簧固定板24,所述切割抛光平台7下端面靠近链板式输送平台2的一侧各固定连接有两个竖直压缩弹簧25,所述竖直压缩弹簧25一直处于压缩状态,所述竖直压缩弹簧25另一端与竖直弹簧固定板24固定连接,所述竖直压缩弹簧25内侧设置有四根固定连接于切割抛光平台7下端面且对称分布的固定连杆26,所述固定连杆26另一端均铰接有一根转动连杆27,所述链板式输送平台2同侧的两根转动连杆27的另一端同时与铸件夹板28固定连接,所述铸件夹板28与夹板弹簧固定板23之间固定连接有多个对称分布的夹板压缩弹簧29,所述夹板压缩弹簧29在初始状态下为静止状态,在工作状态下为拉伸状态,当开启驱动电机8后,驱动电机8正传,会同时带动锯片驱动皮带轮9、抛光辊驱动皮带轮10、升降驱动齿轮19、顶板驱动皮带轮20转动,而锯片驱动皮带轮9转动会带动锯片从动皮带轮12转动,从而带动切割锯片13转动,抛光辊驱动皮带轮10转动会带动抛光辊从动皮带轮14转动,然后抛光辊从动皮带轮14会带动与之同轴固定连接的两个驱动斜齿轮15转动,两个驱动斜齿轮15带动与之啮合的从动斜齿轮16转动,从而带动铸件抛光辊17转动,因为与升降驱动齿轮19啮合的竖直传动齿条18是固定不动的,因此当升降驱动齿轮19转动时会带动整个切割抛光平台7向下移动,从而对铸件进行切割抛光工作,使得切割和抛光两个过程同步进行,提高了加工效率,与此同时切割抛光平台7的下移会通过固定连杆26和转动连杆27的传动来带动铸件夹板28相互靠近,从而夹紧铸件,防止在切割抛光过程中铸件发生偏移,此时夹板压缩弹簧29处于拉伸状态,当顶板驱动皮带轮20下移至限位传感器22时,驱动电机8关停,切割抛光平台7会在夹板压缩弹簧29和竖直压缩弹簧25的弹力作用下上升。A splint
实施例二,在实施例一的基础上,所述的链板式输送平台2两端头各转动连接有两个同轴固定连接的链板转盘30,四个所述链板转盘30通过若干铸件限位链板31连接,每个所述铸件限位链板31都包含有一个铸件支撑底板42,所述铸件支撑底板42一侧的上端面固定连接有一个铸件固定挡板45,所述铸件支撑底板42另一侧的上端面开有若干活动挡板滑槽,所述活动挡板滑槽内一端固定连接有一根活动挡板压缩弹簧43,所述活动挡板压缩弹簧43在初始状态下为静止状态,在工作过程中处于压缩状态,所述活动挡板滑槽内共同滑动连接有一个铸件活动挡板44,在工作过程中,移动铸件活动挡板44会压缩活动挡板压缩弹簧43,接着将铸件放置于铸件活动挡板44和铸件固定挡板45之间,然后松开铸件活动挡板44使其在活动挡板压缩弹簧43的作用下将铸件夹紧,在工作过程中发生前后不可逆的偏移,也可以夹紧不同尺寸的铸件,适配性更高。
实施例三,在实施例一的基础上,所述的链板式输送平台2下端面固定连接有一个链板前顶装置4,所述链板前顶装置4包含有两个固定连接于链板式输送平台2下端面的齿条限位架33,所述齿条限位架33中间包含有两个齿条限位槽,两个所述齿条限位架33相互对应的齿条限位槽内同时滑动连接有一根顶板驱动齿条34,所述顶板驱动齿条34一端头上方固定连接有一个链板顶板32,所述顶板驱动齿条34下方各啮合有一个固定连接于链板式输送平台2下端面的顶板驱动齿轮35,所述顶板驱动齿轮35同轴固定连接有一个顶板从动皮带轮36,所述顶板从动皮带轮36和顶板驱动皮带轮20之间设置有一个固定连接于链板式输送平台2上端面的皮带涨紧装置5,所述顶板从动皮带轮36、顶板驱动皮带轮20和皮带涨紧装置5之间通过皮带连接,当开启驱动电机8后,驱动电机8正传,会带动顶板驱动皮带轮20正传,然后通过皮带传动带动顶板从动皮带轮36正传,从而使得顶板驱动齿条34后移至铸件固定挡板45后方,当关停驱动电机8后,切割抛光平台7上移,会带动顶板驱动皮带轮20反转,从而带动顶板驱动齿条34前顶,使得铸件移动一个工位,方便下一步工作。
实施例四,在实施例三的基础上,所述的链板顶板32包含有一个固定连接于顶板驱动齿条34一端头上端面的固定链板顶板39,所述固定链板顶板39铰接有一个转动链板顶板37,所述固定链板顶板39和转动链板顶板37之间固定连接有一根顶板回弹弹簧38,当顶板驱动齿条34后移时,转动链板顶板37在受到外力时会压缩顶板回弹弹簧38并发生旋转,移动到特定位置停止后,转动链板顶板37会在顶板回弹弹簧38的作用下回弹,当顶板驱动齿条34前顶时,转动链板顶板37受到相反的力,此时固定链板顶板39会限制转动链板顶板37发生转动,从而将铸件顶至下一工位。
实施例五,在实施例三的基础上,所述的皮带涨紧装置5包含有一个固定连接于链板式输送平台2上端面的涨紧轮固定架40,所述涨紧轮固定架40两端各固定连接有一个皮带涨紧轮41,在工作过程中,顶板驱动皮带轮20会随着切割抛光平台7上下移动,此时顶板驱动皮带轮20与顶板从动皮带轮36之间的皮带会出现松动的现象,而皮带涨紧装置5可以防止皮带出现松动的现象,使皮带一直处于拉紧状态。
本实用新型具体使用时,初始状态下,切割抛光平台7会在竖直压缩弹簧25的作用下处于静止状态,工人先手动将铸件放至链板式输送平台2上,直至切割锯片下方的工位停止放置,然后启动驱动电机8,驱动电机8的正转,通过锯片驱动皮带轮9和锯片从动皮带轮12带动切割锯片13转动,通过抛光辊驱动皮带轮10和抛光辊从动皮带轮14带动铸件抛光辊17转动,通过升降驱动齿轮19和竖直传动齿条18的配合使得切割抛光平台7沿着竖直滑道6向下移动,对铸件进行切割和抛光,与此同时在固定连杆26和转动连杆27的作用下,铸件夹板28将铸件夹紧,处于链板式输送平台2下方的顶板驱动齿条34通过顶板驱动皮带轮20和顶板从动皮带轮36的传动向后移动,从而使得链板顶板32后移;When the utility model is used specifically, in the initial state, the cutting and polishing platform 7 will be in a static state under the action of the
当顶板驱动皮带轮20向下移动至限位传感器22时,关停驱动电机8,此时已完成了对铸件切割抛光的工作,切割抛光平台7在竖直压缩弹簧25的回弹作用下向上移动,铸件夹板28回移将铸件松开,与此同时,顶板驱动齿条34向前移动,从而带动链板顶板32前顶,使得铸件限位链板31向前移动一个工位。When the top plate driving pulley 20 moves down to the
切割锯片13与铸件抛光辊17之间隔着一个工位,因此当切割锯片13第一次切割铸件时,铸件抛光辊17下方的工位内并没有铸件,当切割到第三个铸件时,铸件抛光辊17下方的工位内开始出现切割过的铸件,当切割锯片13切割第三个铸件时,铸件抛光辊17开始对切割锯片13切割的第一个铸件进行抛光。There is a station between the cutting saw blade 13 and the casting polishing roller 17, so when the cutting saw blade 13 cuts the casting for the first time, there is no casting in the station below the casting polishing roller 17, when the third casting is cut , the cut casting begins to appear in the station below the casting polishing roller 17 . When the cutting saw blade 13 cuts the third casting, the casting polishing roller 17 begins to polish the first casting cut by the cutting saw blade 13 .
除了以上实施例以外,还可以提供以下实施例:In addition to the above embodiments, the following embodiments can also be provided:
1、可以使用主动伸缩杆来代替竖直压缩弹簧25,此时可以去掉顶板驱动减速器11,将升降驱动齿轮19和顶板驱动皮带轮20固定连接于竖直滑道6之间,将竖直传动齿条18固定连接于切割抛光平台7上,可通过控制主动伸缩杆直接控制切割抛光平台7的升降,切割抛光平台7的升降会带动竖直传动齿条18的上下移动,竖直传动齿条18带动升降驱动齿轮19和顶板驱动皮带轮20转动,从而控制链板前顶装置4的前顶与后退,所述主动伸缩杆可以是外接电源的电动伸缩杆,也可以是外接气泵的液压伸缩杆;1. An active telescopic rod can be used to replace the
2、去掉顶板驱动减速器11,将升降驱动齿轮19和顶板驱动皮带轮20固定连接于竖直滑道6之间,将竖直传动齿条18固定连接于切割抛光平台7上,升降驱动齿轮19和顶板驱动皮带轮20直接连接一个自锁电机,通过自锁电机来控制切割抛光平台7的升降和链板前顶装置4的往复运动。2. Remove the top drive reducer 11, fix the lift drive gear 19 and the top drive pulley 20 between the
本实用新型针对现有的铁路铸件加工工艺做出改进,采用机械代替人工降低了所需劳动力、提高了加工效率和加工精度,切割和抛光工艺同步进行,缩短了处理时间,所有工序使用同一驱动原,使得设备整体性更好,采用链板式输送平台,提高工件加工精度,链板一端活动一端固定可以适应大小不同的铸件,设备适配性更强;本实用新型结构简单,效果显著,实用性强。The utility model improves the existing railway casting processing technology, adopts machinery instead of manual labor, reduces the required labor force, improves the processing efficiency and processing accuracy, the cutting and polishing processes are performed synchronously, and the processing time is shortened, and the same drive is used for all processes. Originally, the integrity of the equipment is better, and the chain plate type conveying platform is adopted to improve the machining accuracy of the workpiece. One end of the chain plate is fixed at one end, and the other end is fixed, which can adapt to castings of different sizes, and the equipment adaptability is stronger; the utility model has simple structure, remarkable effect and practicality. Strong sex.
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| CN113232070A (en) * | 2021-01-26 | 2021-08-10 | 幸帆 | Continuous die cutting and tidying process for polaroid |
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| CN113232070A (en) * | 2021-01-26 | 2021-08-10 | 幸帆 | Continuous die cutting and tidying process for polaroid |
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