CN211089419U - Core Structure of a Novel Double Stator Asynchronous Start Permanent Magnet Synchronous Motor - Google Patents
Core Structure of a Novel Double Stator Asynchronous Start Permanent Magnet Synchronous Motor Download PDFInfo
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- CN211089419U CN211089419U CN201921250927.5U CN201921250927U CN211089419U CN 211089419 U CN211089419 U CN 211089419U CN 201921250927 U CN201921250927 U CN 201921250927U CN 211089419 U CN211089419 U CN 211089419U
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Abstract
本实用新型公开了一种新型的双定子异步起动永磁同步电机的铁芯结构,包括同轴设置的主定子、从定子以及设置在主定子与从定子之间的转子,主定子包括主定子冲片、定子主起动绕组,定子主起动绕组设置在主定子冲片的内环面,从定子包括从定子冲片、定子附加绕组,定子附加绕组绕设在从定子冲片的外环面上,转子包括转子冲片和均布在转子冲片环面上的若干转子磁钢槽组,转子冲片外环面上开设主起动鼠笼条安装孔,内环面上均布若干附加起动鼠笼条安装孔。该实用新型通过附加起动定子绕组提高电机起动性能以及平衡电机工况输出转矩,从而较大程度地提高电机起动性能和效率。
The utility model discloses a novel iron core structure of a dual-stator asynchronous start permanent magnet synchronous motor, which comprises a main stator, a slave stator and a rotor arranged between the main stator and the slave stator coaxially arranged. The main stator includes a main stator. Punching, stator main starting winding, the stator main starting winding is arranged on the inner ring surface of the main stator punching sheet, the slave stator includes the secondary stator punching sheet and the stator additional winding, and the stator additional winding is wound on the outer ring surface of the secondary stator punching sheet , The rotor includes rotor punching pieces and several rotor magnetic steel groove groups evenly distributed on the ring surface of the rotor punching piece. The outer ring surface of the rotor punching piece is provided with installation holes for the main starting squirrel cage bars, and the inner ring surface is evenly distributed with several additional starting squirrels. Cage bar mounting holes. The utility model improves the starting performance of the motor and balances the output torque of the motor under working conditions by adding a starting stator winding, thereby greatly improving the starting performance and efficiency of the motor.
Description
技术领域technical field
本实用新型涉及异步起动永磁同步电机技术领域,尤其是一种异于当前永磁同步电机的双定子异步起动永磁电机的铁芯结构。The utility model relates to the technical field of an asynchronous start permanent magnet synchronous motor, in particular to an iron core structure of a double stator asynchronous start permanent magnet motor which is different from the current permanent magnet synchronous motor.
背景技术Background technique
近年来,人类对不可再生资源的大量应用,导致生存环境不断恶化。例如,根据有关空气质量报告,北京市大气污染物中有73.5%的碳氢化合物、63.4%的一氧化碳、65%的铅和46%的氮氧化合物,带来严重雾霾现象。In recent years, the extensive application of non-renewable resources by humans has led to the continuous deterioration of the living environment. For example, according to relevant air quality reports, Beijing's air pollutants contain 73.5% hydrocarbons, 63.4% carbon monoxide, 65% lead and 46% nitrogen oxides, causing severe haze.
电机作为重工业中不可或缺的驱动核心部件,很大程度上决定着能源的使用量。其中,截止目前为止,该领域中仍旧大量使用异步感应电机(转速为1500~3000r/min)和齿轮箱作为设备驱动系统,这样带来较低的能量使用率和能量消耗。考虑到永磁电机技术多方面的突出性能,与同类电机相比,该种类电机重量仅为普通电机的1/10,同时省略增速箱和联动装置,能够实现节能率30%~40%。因此,尽快将永磁电机用于工业生产中,是促进节能减排目标顺利实现的有效途径之一。然而现有的永磁电机在提高电机的起动性能和效率方面还有待改进,因此本申请基于当前的永磁电机理论知识和设计技术,对永磁电机进行改进和创新,提出一种新型的双定子异步起动永磁同步电机的铁芯结构。As an indispensable driving core component in heavy industry, the motor largely determines the amount of energy used. Among them, up to now, asynchronous induction motors (with a speed of 1500-3000 r/min) and gearboxes are still widely used in this field as equipment drive systems, which brings lower energy utilization rate and energy consumption. Considering the outstanding performance of permanent magnet motor technology in many aspects, compared with similar motors, the weight of this type of motor is only 1/10 of that of ordinary motors, and at the same time, the speed-increasing box and linkage device are omitted, which can achieve an energy saving rate of 30% to 40%. Therefore, the use of permanent magnet motors in industrial production as soon as possible is one of the effective ways to promote the smooth realization of energy saving and emission reduction goals. However, the existing permanent magnet motor still needs to be improved in terms of improving the starting performance and efficiency of the motor. Therefore, the present application improves and innovates the permanent magnet motor based on the current theoretical knowledge and design technology of the permanent magnet motor, and proposes a new type of double permanent magnet motor. The iron core structure of the stator asynchronous start permanent magnet synchronous motor.
实用新型内容Utility model content
本实用新型要解决的技术问题是:基于当前的永磁电机理论知识和设计技术,对永磁电机进行改进和创新,提出一种新型的双定子异步起动永磁同步电机的铁芯结构,通过附加起动定子绕组提高电机起动性能以及平衡电机工况输出转矩,从而较大程度地提高电机起动性能和效率。The technical problem to be solved by the utility model is: based on the current theoretical knowledge and design technology of the permanent magnet motor, the permanent magnet motor is improved and innovated, and a new type of iron core structure of the double-stator asynchronous start permanent magnet synchronous motor is proposed. The additional starting stator winding improves the starting performance of the motor and balances the output torque of the motor under working conditions, thereby greatly improving the starting performance and efficiency of the motor.
本实用新型解决其技术问题所采用的技术方案是:一种新型的双定子异步起动永磁同步电机的铁芯结构,包括同轴设置的主定子、从定子以及设置在主定子与从定子之间的转子,所述的主定子包括若干相互叠合的主定子冲片、定子主起动绕组,所述的定子主起动绕组设置在主定子冲片的内环面,所述的从定子包括若干相互叠合的从定子冲片、定子附加绕组,所述的定子附加绕组绕设在从定子冲片的外环面上,所述的转子包括若干相互叠合的转子冲片和均布在转子冲片环面上的若干转子磁钢槽组,转子冲片外环面上开设主起动鼠笼条安装孔,内环面上均布若干附加起动鼠笼条安装孔。The technical scheme adopted by the utility model to solve the technical problem is as follows: a novel iron core structure of a dual-stator asynchronous start permanent magnet synchronous motor, comprising a main stator and a slave stator arranged coaxially, and a main stator and a slave stator arranged between the main stator and the slave stator. The main stator includes a number of superimposed main stator punches and a stator main start winding, the stator main start winding is arranged on the inner ring surface of the main stator punch, and the slave stator includes several The secondary stator punching sheets and the stator additional windings are superimposed on each other, and the stator additional windings are wound on the outer ring surface of the secondary stator punching sheets. There are several rotor magnetic steel groove groups on the ring surface of the punching piece. The outer ring surface of the rotor punching piece is provided with the main starting squirrel cage bar mounting holes, and the inner ring surface is evenly distributed with several additional starting squirrel cage bar mounting holes.
进一步地,所述的转子磁钢槽组设为转子冲片环面上环形阵列布置的8组。Further, the rotor magnetic steel groove groups are set as 8 groups arranged in an annular array on the annular surface of the rotor punching piece.
进一步地,所述的转子磁钢槽组包括呈W形对称布置的4条嵌置槽,每条嵌置槽内嵌置1片转子磁钢片,第一磁钢片与第二磁钢片间的夹角为65°,第二磁钢片与第三磁钢片间的夹角为84°,第三磁钢片与第四磁钢片间的夹角为65°。Further, the rotor magnetic steel slot group includes 4 embedded grooves symmetrically arranged in a W shape, and each embedded groove is embedded with one rotor magnetic steel sheet, the first magnetic steel sheet and the second magnetic steel sheet. The angle between them is 65°, the angle between the second magnet sheet and the third magnet sheet is 84°, and the angle between the third magnet sheet and the fourth magnet sheet is 65°.
进一步地,所述的第一磁钢片和第四磁钢片接近转子冲片外环边缘的一端嵌置在主起动鼠笼条安装孔圆心所在的曲线外。Further, one end of the first magnetic steel sheet and the fourth magnetic steel sheet close to the edge of the outer ring of the rotor punching sheet is embedded outside the curve where the center of the installation hole of the main starting squirrel cage bar is located.
进一步地,所述的第一磁钢片与第四磁钢片之间均布8个主起动鼠笼条安装孔,相邻两主起动鼠笼条安装孔与转子冲片圆心所成的夹角为5°。Further, 8 main starting squirrel cage bar mounting holes are evenly distributed between the first magnetic steel sheet and the fourth magnetic steel sheet, and the clamping holes formed by the adjacent two main starting squirrel cage bar mounting holes and the center of the rotor punching sheet The angle is 5°.
进一步地,所述的第一磁钢片与第二磁钢片、第三磁钢片与第四磁钢片之间分别开设有1个固定装置拉杆螺孔。Further, a fixing device pull rod screw hole is respectively opened between the first magnetic steel sheet, the second magnetic steel sheet, and the third magnetic steel sheet and the fourth magnetic steel sheet.
进一步地,所述的附加起动鼠笼条安装孔环形阵列布置在转子冲片内环面上,共45个,相邻两附加起动鼠笼条安装孔与转子冲片圆心所成的夹角为8°。Further, the annular array of the installation holes for the additional starting squirrel cage bars is arranged on the inner ring surface of the rotor punching piece, a total of 45, and the angle formed between the installation holes of the two adjacent additional starting squirrel cage bars and the center of the rotor punching piece is: 8°.
进一步地,所述的转子磁钢片为N38EH磁钢,并通过安装模具镶嵌在转子冲片上。Further, the rotor magnetic steel sheet is N38EH magnetic steel, and is inlaid on the rotor punching sheet through an installation die.
进一步地,所述的转子冲片和定子冲片采用牌号为50W470的硅钢材料。Further, the rotor punching sheet and the stator punching sheet are made of silicon steel material with a grade of 50W470.
本实用新型的一种新型的双定子异步起动永磁同步电机的铁芯结构,其有益效果是:转子冲片、定子冲片选用成本较低的牌号为50W470的硅钢材料,节省了制造成本;附加起动鼠笼条与定子附加绕组结合,提高电机起动过程中的起动转矩和堵转工况的转矩;双鼠笼条和转子磁钢结构,增大横轴电感和减少漏磁,从而较大程度地提高电机起动性能和效率。The novel iron core structure of the double-stator asynchronous start permanent magnet synchronous motor of the utility model has the beneficial effects that the low-cost silicon steel material of the grade of 50W470 is selected for the rotor punching sheet and the stator punching sheet, which saves the manufacturing cost; The additional starting squirrel cage bars are combined with the additional stator windings to improve the starting torque during the starting process of the motor and the torque under locked-rotor conditions; the double squirrel cage bars and rotor magnetic steel structure increase the horizontal axis inductance and reduce the magnetic flux leakage, thereby Maximize motor starting performance and efficiency.
附图说明Description of drawings
下面结合附图和实施例对本实用新型进一步说明。The present utility model will be further described below in conjunction with the accompanying drawings and embodiments.
图1是本实用新型的剖面结构示意图;Fig. 1 is the sectional structure schematic diagram of the present utility model;
图中:1.主定子冲片、2.定子主起动绕组、3.主起动鼠笼条安装孔、4.转子磁钢片、41.第一磁钢片、42.第二磁钢片、43.第三磁钢片、44.第四磁钢片、5.转子冲片、6.附加起动鼠笼条安装孔、7.定子附加绕组、8.从定子冲片、9.固定装置拉杆螺孔。In the picture: 1. Main stator punching piece, 2. Stator main starting winding, 3. Main starting squirrel cage bar mounting hole, 4. Rotor magnet steel sheet, 41. First magnet steel sheet, 42. Second magnet steel sheet, 43. The third magnet sheet, 44. The fourth magnet sheet, 5. Rotor punching sheet, 6. Additional starting squirrel cage bar mounting hole, 7. Additional stator winding, 8. Punching sheet from stator, 9. Fixing device pull rod screw holes.
具体实施方式Detailed ways
现在结合附图对本实用新型作进一步详细的说明。这些附图均为简化的示意图,仅以示意方式说明本实用新型的基本结构,因此其仅显示与本实用新型有关的构成。The present utility model will now be described in further detail in conjunction with the accompanying drawings. These drawings are all simplified schematic diagrams, and only illustrate the basic structure of the present invention in a schematic manner, so they only show the structures related to the present invention.
如图1所示的一种新型的双定子异步起动永磁同步电机的铁芯结构,包括同轴设置的主定子、从定子以及设置在主定子与从定子之间的转子,主定子包括若干相互叠合的主定子冲片1、定子主起动绕组2,定子主起动绕组2设置在主定子冲片1的内环面,从定子包括若干相互叠合的从定子冲片8、定子附加绕组7,定子附加绕组7绕设在从定子冲片8的外环面上,转子包括若干相互叠合的转子冲片5和均布在转子冲片5环面上的8组转子磁钢槽组,转子冲片5外环面上开设主起动鼠笼条安装孔3,内环面上均布45个附加起动鼠笼条安装孔6,相邻两附加起动鼠笼条安装孔6与转子冲片5圆心所成的夹角为8°。As shown in Figure 1, a new type of core structure of a dual-stator asynchronous start permanent magnet synchronous motor includes a coaxially arranged main stator, a slave stator and a rotor arranged between the main stator and the slave stator. The main stator includes several The main
每个转子磁钢槽组包括呈W形对称布置的4条嵌置槽,每条嵌置槽内嵌置1片转子磁钢片4,第一磁钢片41与第二磁钢片42间的夹角为65°,第二磁钢片42与第三磁钢片43间的夹角为84°,第三磁钢片43与第四磁钢片间44的夹角为65°;第一磁钢片41和第四磁钢片44接近转子冲片5外环边缘的一端嵌置在主起动鼠笼条安装孔3圆心所在的曲线外。Each rotor magnetic steel slot group includes 4 embedded grooves arranged symmetrically in a W shape, and one rotor magnetic steel sheet 4 is embedded in each embedded groove. The first
第一磁钢片41与第四磁钢片44之间均布8个主起动鼠笼条安装孔3,共64个,相邻两主起动鼠笼条安装孔3与转子冲片5圆心所成的夹角为5°;第一磁钢片41与第二磁钢片42、第三磁钢片43与第四磁钢片44之间分别开设有1个固定装置拉杆螺孔9。There are 8 main starting squirrel cage
转子冲片5和定子冲片采用牌号为50W470的硅钢材料;转子磁钢片4为N38EH磁钢,并通过安装模具镶嵌在转子冲片5上。The
磁钢片安装过程中,采用专用的安装模具进行磁钢片的镶嵌;同时,如若减小磁钢的退磁性能,可在转子铁芯外围缠绕一层薄铜皮。电机工作过程中,假如起动性能要求标准不高,可以断开定子附加绕组的通电电源;反之,加载定子附加绕组电源。堵转工况,亦同以上通、断电操作。During the installation of the magnetic steel sheet, a special installation mold is used to inlay the magnetic steel sheet; at the same time, if the demagnetization performance of the magnetic steel is reduced, a thin copper skin can be wound around the rotor core. During the working process of the motor, if the starting performance requirements are not high, the energizing power supply of the additional stator winding can be disconnected; otherwise, the additional winding power supply of the stator can be loaded. In locked rotor condition, it is also the same as the above power-on and power-off operations.
本实用新型基于当前的永磁电机理论知识和设计技术,对永磁电机进行改进和创新,着实提高电机的起动性能和减少电机驱动系统的制造成本,提出一种新型的双定子异步起动永磁同步电机的铁芯结构,其中包括具有较高起动性能的双鼠笼条和转子磁钢结构,增大横轴电感和减少漏磁,从而较大程度地提高电机起动性能和效率。在达到高效电机标准的条件下,可以广泛应用于交通运输、航空航天、化工等领域。Based on the current theoretical knowledge and design technology of the permanent magnet motor, the utility model improves and innovates the permanent magnet motor, thereby improving the starting performance of the motor and reducing the manufacturing cost of the motor drive system, and proposes a novel dual-stator asynchronous starting permanent magnet The iron core structure of the synchronous motor, which includes double squirrel cage bars and rotor magnetic steel structure with high starting performance, increases the inductance of the transverse axis and reduces the leakage flux, thereby greatly improving the starting performance and efficiency of the motor. Under the condition of reaching the high-efficiency motor standard, it can be widely used in transportation, aerospace, chemical industry and other fields.
以上述依据本实用新型的理想实施例为启示,通过上述的说明内容,相关工作人员完全可以在不偏离本项实用新型技术思想的范围内,进行多样的变更以及修改。本项实用新型的技术性范围并不局限于说明书上的内容,必须要根据权利要求范围来确定其技术性范围。Taking the above ideal embodiment according to the present invention as inspiration, through the above description, relevant staff can make various changes and modifications without departing from the technical idea of the present invention. The technical scope of the present utility model is not limited to the content in the description, and its technical scope must be determined according to the scope of the claims.
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| CN115528834A (en) * | 2022-06-15 | 2022-12-27 | 刘益卯 | Self-starting permanent magnet synchronous motor and rotor structure thereof |
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| CN115528834A (en) * | 2022-06-15 | 2022-12-27 | 刘益卯 | Self-starting permanent magnet synchronous motor and rotor structure thereof |
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