CN211086895U - High bright monolithic liquid crystal projector totally enclosed ray apparatus heat radiation structure - Google Patents
High bright monolithic liquid crystal projector totally enclosed ray apparatus heat radiation structure Download PDFInfo
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Abstract
本实用新型公开了一种高亮单片液晶投影机全密封光机散热结构,包括一端开口的机壳、沿光路依次布置于机壳内腔的聚光镜、第一透镜、液晶屏、第二透镜和镜头,还包括散热风扇和热交换散热器,镜头设于机壳的开口端且与机壳相密封,机壳的内腔被第一透镜与第二透镜分隔成第一空腔、第二空腔和第三空腔,液晶屏和散热风扇设于第三空腔内,热交换散热器紧密贴合于机壳的外壁上且与第三空腔相通。本实用新型提出的高亮单片液晶投影机全密封光机散热结构,密封性和散热能好,可根据不同光源功率和投影亮度需求,来改变设计不同面积的热交换散热器,从而满足各种规格的高亮度全密封投影仪光机全密封的散热需求。
The utility model discloses a fully sealed optical machine heat dissipation structure for a high-brightness single-chip liquid crystal projector. and lens, and also includes a cooling fan and a heat exchange radiator. The lens is arranged at the open end of the casing and is sealed with the casing. The inner cavity of the casing is divided into a first cavity and a second cavity by the first lens and the second lens. The cavity and the third cavity, the liquid crystal screen and the cooling fan are arranged in the third cavity, and the heat exchange radiator is closely attached to the outer wall of the casing and communicated with the third cavity. The high-brightness single-chip liquid crystal projector proposed by the utility model has a fully-sealed optical-mechanical heat-dissipating structure, and has good sealing performance and heat-dissipating energy, and can be designed according to different light source power and projection brightness requirements. A high-brightness fully-sealed projector with a variety of specifications meets the heat dissipation requirements of the optical-mechanical fully-sealed.
Description
技术领域technical field
本实用新型涉及单片投影机领域,尤其公开了一种高亮单片液晶投影机全密封光机散热结构。The utility model relates to the field of single-chip projectors, and particularly discloses a fully-sealed light-mechanical heat dissipation structure for a high-brightness single-chip liquid crystal projector.
背景技术Background technique
单片液晶投影机,即使用一片全彩TFT液晶屏为光阀,借助一定设计的科勒照明系统,由光源、聚光镜、前菲涅尔透镜、液晶屏、后菲涅尔透镜和镜头等组成,通过投射放大成像的投影机。从上世纪80年代末90年代初面世,至今已几十年的历史,虽然经历了这么多年的发展,很多不足已经得到改善,比如体积、光通量输出、外观、色彩、质量稳定性等。A single-chip LCD projector, that is, using a full-color TFT LCD screen as a light valve, with the help of a certain designed Kohler lighting system, is composed of a light source, a condenser, a front Fresnel lens, a LCD screen, a rear Fresnel lens and a lens. A projector that enlarges the image by projection. Since its launch in the late 1980s and early 1990s, it has been decades of history. Although it has undergone so many years of development, many deficiencies have been improved, such as volume, luminous flux output, appearance, color, and quality stability.
但由于液晶屏的透射率只有5~7%(视液晶屏的厂家和型号而定),其效率也就只有5~7%,剩余93~95%的光线,全部集中在液晶屏上被液晶屏吸收(有约1%的光线被液晶屏反射掉),以热量的形式体现出来,致使液晶屏的温度非常高,必须以风机强制散热,方能确保液晶屏的温度低于80摄氏度,因此从聚光镜到镜头之间所有的光学器件,因为需要通风而都不能密封起来,无法防止灰尘。致使光学器件在使用一定时间后,沉积的灰尘将严重致使投影机指标下降,严重者在使用一年(约3000小时)后,光学性能不及新机的1/5,难以继续使用,在每工作半个月左右,必须拆开整机对核心成像器件液晶屏等光学器件进行除尘,导致消费者对单片投影机失去了信心,因为维护实在太繁琐了。However, since the transmittance of the LCD screen is only 5-7% (depending on the manufacturer and model of the LCD screen), its efficiency is only 5-7%, and the remaining 93-95% of the light is all concentrated on the LCD screen and is absorbed by the LCD screen. The screen absorbs (about 1% of the light is reflected by the LCD screen), and it is reflected in the form of heat, which makes the temperature of the LCD screen very high. The fan must be forced to dissipate heat to ensure that the temperature of the LCD screen is lower than 80 degrees Celsius. Therefore, All optics, from the condenser to the lens, cannot be sealed against dust due to the need for ventilation. As a result, after the optical device has been used for a certain period of time, the deposited dust will seriously reduce the indicators of the projector. In severe cases, after a year of use (about 3000 hours), the optical performance is not as good as 1/5 of the new machine, and it is difficult to continue to use it. About half a month, the whole machine must be disassembled to remove dust from the optical components such as the LCD screen of the core imaging device, which leads to consumers losing confidence in the single-chip projector, because the maintenance is too cumbersome.
因此,现有单片投影机在后期使用过程中因积尘所造成的维护繁琐,是一件亟待解决的技术问题。Therefore, the maintenance of the existing single-chip projector due to dust accumulation in the later use process is cumbersome, which is a technical problem to be solved urgently.
实用新型内容Utility model content
本实用新型提供了一种单片液晶投影机全密封光机,旨在解决现有单片投影机在后期使用过程中因积尘所造成的维护繁琐的技术问题。The utility model provides a single-chip liquid crystal projector fully sealed optical machine, which aims to solve the technical problem of cumbersome maintenance caused by dust accumulation in the later use process of the existing single-chip projector.
本实用新型提供一种高亮单片液晶投影机全密封光机散热结构,包括一端开口的机壳、沿光路依次布置于机壳内腔的聚光镜、第一透镜、液晶屏、第二透镜和镜头,还包括散热风扇和热交换散热器,镜头设于机壳的开口端且与机壳相密封,机壳的内腔被第一透镜与第二透镜分隔成第一空腔、第二空腔和第三空腔,液晶屏和散热风扇设于第三空腔内,热交换散热器紧密贴合于机壳的外壁上且与第三空腔相通。The utility model provides a fully sealed optical machine heat dissipation structure for a high-brightness single-chip liquid crystal projector, which comprises a casing with one end open, a condenser lens, a first lens, a liquid crystal screen, a second lens and The lens also includes a cooling fan and a heat exchange radiator. The lens is arranged at the open end of the casing and is sealed with the casing. The inner cavity of the casing is divided into a first cavity and a second cavity by the first lens and the second lens. The cavity and the third cavity, the liquid crystal screen and the cooling fan are arranged in the third cavity, and the heat exchange radiator is closely attached to the outer wall of the casing and communicated with the third cavity.
进一步地,第一透镜与液晶屏之间形成第一通风通道,液晶屏与第二透镜之间形成第二通风通道;全密封光机散热结构还包括设于第三空腔内用于连通第一通风通道和第二通风通道的风回流槽,第一通风通道、风回流槽和第二通风通道构成通风回路。Further, a first ventilation channel is formed between the first lens and the liquid crystal screen, and a second ventilation channel is formed between the liquid crystal screen and the second lens; A ventilation channel and an air return groove of the second ventilation channel, the first ventilation channel, the air return groove and the second ventilation channel constitute a ventilation circuit.
进一步地,风回流槽的截面呈圆弧形。Further, the cross section of the air recirculation groove is arc-shaped.
进一步地,高亮单片液晶投影机全密封光机散热结构还包括设于第三空腔内的通风回路上用于分隔冷热风的冷热风隔离片。Further, the fully-sealed opto-mechanical heat dissipation structure of the high-brightness single-chip liquid crystal projector further includes a cold and hot air isolation sheet disposed on the ventilation circuit in the third cavity for separating the cold and hot air.
进一步地,高亮单片液晶投影机全密封光机散热结构还包括第一反射镜和第二反射镜,第一反射镜设于聚光镜和第一透镜之间;第二反射镜设于第二透镜和镜头之间。Further, the fully sealed optical machine heat dissipation structure of the high-brightness single-chip liquid crystal projector also includes a first reflecting mirror and a second reflecting mirror, the first reflecting mirror is arranged between the condenser mirror and the first lens; the second reflecting mirror is arranged between the second reflecting mirror and the second reflecting mirror. between the lens and the lens.
进一步地,机壳截面呈C字型,聚光镜和镜头同设于机壳的一侧,第一反射镜和第二反射镜同设于机壳的另一侧。Further, the cross section of the casing is C-shaped, the condenser lens and the lens are co-located on one side of the casing, and the first reflecting mirror and the second reflecting mirror are co-located on the other side of the casing.
进一步地,第一反射镜和第二反射镜的反射面朝向同一侧设置。Further, the reflecting surfaces of the first reflecting mirror and the second reflecting mirror are disposed toward the same side.
进一步地,第一反射镜和第二反射镜呈喇叭口状设置。Further, the first reflector and the second reflector are arranged in a bell mouth shape.
进一步地,第一透镜采用菲涅尔透镜,用于将第一反射镜反射带有设定角度的光线转变为趋近于平行光照射到液晶屏上。Further, the first lens adopts a Fresnel lens, which is used to convert the light with the set angle reflected by the first reflecting mirror into nearly parallel light and irradiate the liquid crystal screen.
进一步地,第二透镜采用菲涅尔透镜,用于将液晶屏射出的光线汇集到镜头的入射口。Further, the second lens adopts a Fresnel lens, which is used to collect the light emitted from the liquid crystal screen to the entrance of the lens.
本实用新型所取得的有益效果为:The beneficial effects obtained by the utility model are:
本实用新型提出的高亮单片液晶投影机全密封光机散热结构,采用机壳、聚光镜、第一透镜、液晶屏、第二透镜、镜头、散热风扇和热交换散热器,与现有技术相比,通过镜头与机壳的开口端相密封,可实现密封防尘;在原有的风路中增加了一个热交换散热器,并将所有的光学器件密封安装在一个机壳内,当光源通过聚光镜和第一透镜射到液晶屏上,不能透过的光转换为热量时,再通过内部散热风机带动内部空气循环运转,当对液晶屏进行降温后的热风强制吹到热交换散热器内侧时,风所带的热量70%传递到热交换散热器上,从而降低内循环风的温度。热交换散热器外侧设计在室温环境强流动风口处,使流动风强制对热交换散热器进行降温。经过2次热交换后使内部循环风的温度略高于环境温度20℃左右。本实用新型提出的高亮单片液晶投影机全密封光机散热结构,密封性和散热能好,可根据不同光源功率和投影亮度需求,来改变设计不同面积的热交换散热器,从而满足各种规格的高亮度全密封投影仪光机全密封的散热需求。The fully-sealed optical-mechanical heat dissipation structure of the high-brightness single-chip liquid crystal projector proposed by the utility model adopts a casing, a condenser lens, a first lens, a liquid crystal screen, a second lens, a lens, a cooling fan and a heat exchange radiator, which is consistent with the prior art. In contrast, the lens is sealed with the open end of the casing, which can be sealed and dustproof; a heat exchange radiator is added to the original air path, and all optical components are sealed and installed in a casing. When the light source Through the condenser lens and the first lens, the light that cannot be transmitted is converted into heat, and then the internal air is circulated through the internal cooling fan. When the heat is carried by the wind, 70% of the heat is transferred to the heat exchange radiator, thereby reducing the temperature of the internal circulating air. The outer side of the heat exchange radiator is designed at the strong flow tuyere of the room temperature environment, so that the flowing air can force the heat exchange radiator to cool down. After 2 heat exchanges, the temperature of the internal circulating air is slightly higher than the ambient temperature by about 20°C. The high-brightness single-chip liquid crystal projector proposed by the utility model has a fully-sealed optical-mechanical heat-dissipating structure, and has good sealing performance and heat-dissipating energy, and can be designed according to different light source power and projection brightness requirements. A high-brightness fully-sealed projector with a variety of specifications meets the heat dissipation requirements of the optical-mechanical fully-sealed.
附图说明Description of drawings
图1为本实用新型提供的高亮单片液晶投影机全密封光机散热结构一实施例的结构示意图;1 is a schematic structural diagram of an embodiment of a fully-sealed optical-mechanical heat dissipation structure for a high-brightness single-chip liquid crystal projector provided by the present invention;
图2为本实用新型提供的高亮单片液晶投影机全密封光机散热结构一实施例的散热原理示意图。FIG. 2 is a schematic diagram of the heat dissipation principle of an embodiment of the fully sealed opto-mechanical heat dissipation structure of the high-brightness single-chip liquid crystal projector provided by the present invention.
附图标号说明:Description of reference numbers:
10、机壳;20、聚光镜;30、第一透镜;40、液晶屏;50、第二透镜;60、镜头;70、散热风扇;80、热交换散热器;11、第一空腔;12、第二空腔;13、第三空腔;131、第一通风通道;132、第二通风通道;133、风回流槽;134、冷热风隔离片;91、第一反射镜;92、第二反射镜。10. Chassis; 20. Condenser lens; 30. First lens; 40. LCD screen; 50. Second lens; 60. Lens; 70. Cooling fan; 80. Heat exchange radiator; 11. First cavity; 12 , the second cavity; 13, the third cavity; 131, the first ventilation channel; 132, the second ventilation channel; 133, the air return groove; 134, the hot and cold air separator; 91, the first mirror; 92, second mirror.
具体实施方案specific implementation
为了更好的理解上述技术方案,下面将结合说明书附图以及具体的实施方式对上述技术方案做详细的说明。In order to better understand the above technical solutions, the above technical solutions will be described in detail below with reference to the accompanying drawings and specific embodiments.
如图1所示,本实用新型提供一种高亮单片液晶投影机全密封光机散热结构,包括一端开口的机壳10、沿光路依次布置于机壳10内腔的聚光镜20、第一透镜30、液晶屏40、第二透镜50和镜头60,还包括散热风扇70和热交换散热器80,镜头60设于机壳10的开口端且与机壳10相密封,机壳10的内腔被第一透镜30与第二透镜50分隔成第一空腔11、第二空腔12和第三空腔13,液晶屏40和散热风扇70设于第三空腔13内,热交换散热器80紧密贴合于机壳10的外壁上且与第三空腔13相通。热交换散热器80用于将光机内部的热量通过散热风扇70传递到本散热器上,再通过外部流动风带走本热交换散热器80上的热量,使光机内部温度下降,从而实现光机内外全隔离密封的散热。As shown in FIG. 1 , the present invention provides a fully sealed optical machine heat dissipation structure for a high-brightness single-chip liquid crystal projector, comprising a
在上述结构中,第一透镜30与液晶屏40之间形成第一通风通道131,液晶屏40与第二透镜50之间形成第二通风通道132;全密封光机散热结构还包括设于第三空腔13内用于连通第一通风通道131和第二通风通道132的风回流槽133,第一通风通道131、风回流槽133和第二通风通道132构成通风回路。优选地,风回流槽133的截面呈圆弧形。高亮单片液晶投影机全密封光机散热结构还包括设于第三空腔13内的通风回路上用于分隔冷热风的冷热风隔离片134。可选地,高亮单片液晶投影机全密封光机散热结构还包括第一反射镜91和第二反射镜92,第一反射镜91设于聚光镜20和第一透镜30之间;第二反射镜92设于第二透镜50和镜头60之间。In the above structure, the
优选地,参见图1和图2,本实施例提供的高亮单片液晶投影机全密封光机散热结构,机壳10截面呈C字型,聚光镜20和镜头60同设于机壳10的一侧,第一反射镜91和第二反射镜92同设于机壳10的另一侧。第一反射镜91和第二反射镜92的反射面朝向同一侧设置。第一反射镜91和第二反射镜92呈喇叭口状设置。在本实施例中,截面呈C字型的机壳结构,节省空间,缩小光机的体积并有效地利用空间做散热空间;使产品设计时更小巧、降低产品包装运输成本。优选地,Preferably, referring to FIG. 1 and FIG. 2 , the high-brightness single-chip liquid crystal projector provided by the present embodiment provides a fully-sealed optical-mechanical heat dissipation structure, the cross-section of the
第一透镜30采用菲涅尔透镜,用于将第一反射镜91反射带有设定角度的光线转变为趋近于平行光照射到液晶屏40上。第二透镜50采用菲涅尔透镜,用于将液晶屏40射出的光线汇集到镜头60的入射口。镜头60采用三片凹凸透镜,用于将液晶屏40显示的内容投射到屏幕上。The
请见图1和图2,本实施例提供的高亮单片液晶投影机全密封光机散热结构,其工作原理如下所示:Please refer to Fig. 1 and Fig. 2. The high-brightness single-chip liquid crystal projector provided by the present embodiment provides a fully sealed opto-mechanical heat dissipation structure, and its working principle is as follows:
在原有的风路中增加了一个热交换散热器80,并将所有的光学器件密封安装在一个机壳10内,当光源通过聚光镜20和第一透镜30射到液晶屏40上,不能透过的光转换为热量,再通过内部散热风扇70带动内部空气循环运转,当对液晶屏40进行降温后的热风强制吹到热交换散热器80内侧时,风所带的热量70%传递到热交换散热器80上,从而降低内循环风的温度。热交换散热器80外侧设计在室温环境强流动风口处,使流动风强制对热交换散热器80进行降温。经过2次热交换后使内部循环风的温度略高于环境温度20℃左右。其中,热交换散热器80的面积和造型上根据不同功率的光机体相应增加散热面积和形状,从而满足不同型号的密封光机体,同时将光学器件全密封起来。A
本实施例提供的高亮单片液晶投影机全密封光机散热结构,当环境温度长时间维持在33摄氏度下,光源功率小于150W,光源总光通量低于15000流明,照明系统的设计效率等均不计,这部分热量,致使液晶屏测量的最高温度不高于60度,已经在液晶屏的实际允许工作范围内,这样就可以对光机完全密封,杜绝了灰尘,使投影机的使用维护周期延长。The high-brightness single-chip LCD projector provided in this embodiment has a fully sealed optical-mechanical heat dissipation structure. When the ambient temperature is maintained at 33 degrees Celsius for a long time, the power of the light source is less than 150W, the total luminous flux of the light source is less than 15,000 lumens, and the design efficiency of the lighting system is equal. Regardless of this part of the heat, the maximum temperature measured by the LCD screen is not higher than 60 degrees, which is already within the actual allowable working range of the LCD screen, so that the optical machine can be completely sealed, dust is eliminated, and the projector can be used. Maintenance cycle extend.
尽管已描述了本实用新型的优选实施例,但本领域内的技术人员一旦得知了基本创造性概念,则可对这些实施例作出另外的变更和修改。所以,所附权利要求意欲解释为包括优选实施例以及落入本实用新型范围的所有变更和修改。显然,本领域的技术人员可以对本实用新型进行各种改动和变型而不脱离本实用新型的精神和范围。这样,倘若本实用新型的这些修改和变型属于本实用新型权利要求及其等同技术的范围之内,则本实用新型也意图包含这些改动和变型在内。While the preferred embodiments of the present invention have been described, additional changes and modifications to these embodiments may occur to those skilled in the art once the basic inventive concepts are known. Therefore, the appended claims are intended to be construed to include the preferred embodiment and all changes and modifications that fall within the scope of this invention. Obviously, those skilled in the art can make various changes and modifications to the present invention without departing from the spirit and scope of the present invention. Thus, if these modifications and variations of the present utility model fall within the scope of the claims of the present utility model and their equivalents, the present utility model is also intended to include these modifications and variations.
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114594647A (en) * | 2022-03-31 | 2022-06-07 | 峰米(重庆)创新科技有限公司 | Projection optical machine and projection equipment |
| CN114721208A (en) * | 2022-02-24 | 2022-07-08 | 长沙创荣电子科技有限公司 | Projector shell |
| CN114839830A (en) * | 2022-05-07 | 2022-08-02 | 深圳市和天创科技有限公司 | Inside and outside wind exchange heat circulation system of monolithic LCD projecting apparatus |
| CN116224696A (en) * | 2023-03-08 | 2023-06-06 | 峰米(重庆)创新科技有限公司 | Single Chip LCD Projector |
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2020
- 2020-01-16 CN CN202020088884.1U patent/CN211086895U/en active Active
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114721208A (en) * | 2022-02-24 | 2022-07-08 | 长沙创荣电子科技有限公司 | Projector shell |
| CN114721208B (en) * | 2022-02-24 | 2024-03-12 | 长沙创荣电子科技有限公司 | Projector shell |
| CN114594647A (en) * | 2022-03-31 | 2022-06-07 | 峰米(重庆)创新科技有限公司 | Projection optical machine and projection equipment |
| CN114594647B (en) * | 2022-03-31 | 2023-12-12 | 峰米(重庆)创新科技有限公司 | Projection ray apparatus and projection equipment |
| CN114839830A (en) * | 2022-05-07 | 2022-08-02 | 深圳市和天创科技有限公司 | Inside and outside wind exchange heat circulation system of monolithic LCD projecting apparatus |
| CN114839830B (en) * | 2022-05-07 | 2023-10-27 | 深圳市和天创科技有限公司 | A kind of internal and external air exchange heat exchange circulation system for a single-chip LCD projector |
| CN116224696A (en) * | 2023-03-08 | 2023-06-06 | 峰米(重庆)创新科技有限公司 | Single Chip LCD Projector |
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