CN211072096U - A helical bevel gear cutting machine - Google Patents
A helical bevel gear cutting machine Download PDFInfo
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- CN211072096U CN211072096U CN201921984321.4U CN201921984321U CN211072096U CN 211072096 U CN211072096 U CN 211072096U CN 201921984321 U CN201921984321 U CN 201921984321U CN 211072096 U CN211072096 U CN 211072096U
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Abstract
本实用新型涉及齿轮切齿技术领域,且公开了一种螺旋伞齿轮切齿机床,包括支撑板,支撑板的顶部固定安装有支撑台,支撑台的上部固定安装有框架体,框架体顶部的下部固定安装有第一液压杆。该螺旋伞齿轮切齿机床,通过设置有支撑柱、放置盘达到清洁方便的目的,在加工件加工处理的时候,切齿盘做上下高速运动,工件则是在转动盘的带动下慢慢转动,因此切割下来的废料往往是在一个地方,通过设置有放置盘对铁屑废料进行承接,有时候部分铁屑会出现飞溅的情况,这个时候放置盘中的电磁铁板就能够有效的将细小的铁屑吸附过来,就是打磨盘打磨的铁屑也会有相当一部分被吸附过来,这样就能够减少后续铁屑清理的麻烦。
The utility model relates to the technical field of gear cutting, and discloses a helical bevel gear cutting machine tool, comprising a support plate, a support table is fixedly installed on the top of the support plate, a frame body is fixedly installed on the upper part of the support table, and the lower part of the top of the frame body is fixed A first hydraulic rod is installed. The spiral bevel gear cutting machine tool is provided with a support column and a placing plate to achieve the purpose of cleaning and convenience. When the workpiece is processed, the tooth cutting plate moves up and down at a high speed, and the workpiece is slowly driven by the rotating plate. The cut scraps are often in one place, and the iron scraps are received by placing a tray. Sometimes some iron scraps will splash. At this time, the electromagnet plate placed in the tray can effectively remove the small iron scraps. When the scraps are absorbed, a considerable part of the iron scraps polished by the grinding disc will also be absorbed, which can reduce the trouble of subsequent iron scrap cleaning.
Description
技术领域technical field
本实用新型涉及齿轮切齿技术领域,具体为一种螺旋伞齿轮切齿机床。The utility model relates to the technical field of gear cutting, in particular to a helical bevel gear cutting machine tool.
背景技术Background technique
齿轮加工需要对相应的工件进行齿轮切割,在这个工艺步骤中形成齿轮的最初样貌,后续的步骤是最大程度上提高齿轮的精度,而齿轮切割则是初步定型,二者相比较齿轮切齿更为重要,最初人们是利用切割机进行人工切割,操作麻烦又不稳定,生产效率非常的低,随着机械技术的发展,人们开始研制出齿轮切齿机床,大大提高了齿轮加工的效率和质量。Gear processing requires gear cutting for the corresponding workpiece. In this process step, the initial appearance of the gear is formed. The subsequent steps are to maximize the accuracy of the gear, while the gear cutting is a preliminary setting. Compared with the gear cutting, the two are more To be important, people used cutting machines for manual cutting at first, which was troublesome and unstable, and the production efficiency was very low. With the development of mechanical technology, people began to develop gear cutting machine tools, which greatly improved the efficiency and quality of gear processing.
目前市面上的螺旋伞齿轮切齿机床还存在一些问题:其一,齿轮切割会产生大量的铁屑废料,以往都是直接任其落到地上后续清理,但是一旦进入了死角就非常麻烦,清理起来很不方便。At present, there are still some problems in the helical bevel gear cutting machine tools on the market: First, a large amount of iron scraps will be generated by gear cutting. In the past, it was directly left to fall on the ground for subsequent cleaning, but once it entered the dead corner, it was very troublesome to clean up. Very inconvenient.
另外,以往切齿机对加工件加工后上部会存留非常多的毛刺,正常处理的话是后续再利用其他机器打磨,非常的麻烦,后续处理打磨不利于生产效率的提高。In addition, in the past, after the gear cutting machine processed the workpiece, there would be a lot of burrs on the upper part. If it is processed normally, it will be polished by other machines later, which is very troublesome. The subsequent processing and grinding are not conducive to the improvement of production efficiency.
实用新型内容Utility model content
针对现有技术的不足,本实用新型提供了一种螺旋伞齿轮切齿机床,具备清洁方便和生产效率高的优点,解决了上述背景技术中提出的问题。In view of the deficiencies of the prior art, the utility model provides a helical bevel gear cutting machine tool, which has the advantages of convenient cleaning and high production efficiency, and solves the problems raised in the above-mentioned background technology.
本实用新型提供如下技术方案:一种螺旋伞齿轮切齿机床,包括支撑板,所述支撑板的顶部固定安装有支撑台,所述支撑台的上部固定安装有框架体,所述框架体顶部的下部固定安装有第一液压杆,所述第一液压杆的底部固定安装有切齿盘,所述框架体的上部固定安装有放置板,所述放置板的右边卡接有第二液压杆,所述第二液压杆表面的中部固定安装有固定环,所述放置板的左边固定安装有工作板,所述工作板顶部的左边固定安装有两个支撑柱,两个所述支撑柱的顶部活动安装有放置盘,所述放置板的左边固定安装有两条滑道条,所述滑道条的左右两侧固定安装有挡块,所述工作板右侧的中部固定安装有受力块,且工作板顶部的右上角固定安装有卡接盘,所述卡接盘的顶部固定卡接有第三液压杆,所述第三液压杆上部的侧壁固定安装有双头电机,所述双头电机的上下两端固定安装有打磨盘,所述工作板的顶部活动连接有转动盘,所述工作板的顶部嵌有电机固定连接在转动盘上,所述转动盘顶部的中部固定安装有连接座,所述连接座顶部的中部固定焊接有螺纹柱,所述螺纹柱的上部螺纹连接有加工件。The utility model provides the following technical solutions: a helical bevel gear cutting machine tool, comprising a support plate, a support table is fixedly installed on the top of the support plate, a frame body is fixedly installed on the upper part of the support table, and the top of the frame body is fixedly installed with a frame body. The lower part is fixedly installed with a first hydraulic rod, the bottom of the first hydraulic rod is fixedly installed with a tooth cutting plate, the upper part of the frame body is fixedly installed with a placing plate, and the right side of the placing plate is clamped with a second hydraulic rod, so The middle part of the surface of the second hydraulic rod is fixedly installed with a fixing ring, the left side of the placing plate is fixedly installed with a working plate, the left side of the top of the working plate is fixedly installed with two support columns, and the tops of the two support columns are movable A placement plate is installed, two slide rails are fixedly installed on the left side of the placement plate, blocks are fixedly installed on the left and right sides of the slide rail, and a force block is fixedly installed in the middle of the right side of the work plate, And the upper right corner of the top of the working plate is fixedly installed with a clamping plate, the top of the clamping plate is fixedly clamped with a third hydraulic rod, the side wall of the upper part of the third hydraulic rod is fixedly installed with a double-headed motor, and the double-headed motor is fixedly installed. A grinding disc is fixedly installed at the upper and lower ends of the working plate, a rotating plate is movably connected to the top of the working plate, a motor is embedded in the top of the working plate and is fixedly connected to the rotating plate, and a connecting seat is fixedly installed in the middle of the top of the rotating plate. , the middle part of the top of the connection seat is fixedly welded with a threaded column, and the upper part of the threaded column is threadedly connected with a processing piece.
优选的,所述双头电机上的两个打磨盘不一样大,上部所述打磨盘的尺寸大于下部打磨盘。Preferably, the two sanding discs on the double-head motor are not the same size, and the size of the upper sanding disc is larger than that of the lower sanding disc.
优选的,所述卡接盘上部有四个可以固定的凸角,且卡接盘的下部为空心圆柱。Preferably, the upper part of the clamping plate has four fixed lobes, and the lower part of the clamping plate is a hollow cylinder.
优选的,所述工作板底部的两边开设有滑槽,且工作板的滑槽和滑道条相配适。Preferably, two sides of the bottom of the work plate are provided with chute grooves, and the chute grooves of the work plate are matched with the slide rails.
优选的,所述受力块是位于第二液压杆和工作板之间的,且受力块与二者都是固定连接的。Preferably, the force receiving block is located between the second hydraulic rod and the working plate, and the force receiving block is fixedly connected to both.
优选的,所述放置板是位于加工件下部,且放置板不与加工件接触。Preferably, the placing plate is located at the lower part of the workpiece, and the placing plate is not in contact with the workpiece.
优选的,所述挡块是固定安装在滑道条的左右两端。Preferably, the stopper is fixedly installed on the left and right ends of the slide rail.
优选的,所述加工件是通过螺纹连接和螺纹柱连接在一起的,所述连接座是通过螺栓与转动盘固定连接的。Preferably, the workpieces are connected together by a threaded connection and a threaded column, and the connecting seat is fixedly connected with the rotating disk by means of bolts.
与现有技术对比,本实用新型具备以下有益效果:Compared with the prior art, the utility model has the following beneficial effects:
1、该螺旋伞齿轮切齿机床,通过设置有支撑柱、放置盘达到清洁方便的目的,在加工件加工处理的时候,切齿盘做上下高速运动,工件则是在转动盘的带动下慢慢转动,因此切割下来的废料往往是在一个地方,通过设置有放置盘对铁屑废料进行承接,有时候部分铁屑会出现飞溅的情况,这个时候放置盘中的电磁铁板就能够有效的将细小的铁屑吸附过来,就是打磨盘打磨的铁屑也会有相当一部分被吸附过来,这样就能够减少后续铁屑清理的麻烦,达到清洁方便的目的。1. The helical bevel gear cutting machine tool is provided with a support column and a placing plate to achieve the purpose of cleaning and convenience. When the workpiece is processed, the tooth cutting plate moves up and down at a high speed, and the workpiece is driven by the rotating plate. Slowly rotate , so the cut scraps are often in one place, and the iron scraps are received by setting up a tray. Sometimes some iron scraps will splash. At this time, the electromagnet plate placed in the tray can effectively remove the small The iron scraps of the grinding wheel are adsorbed, and a considerable part of the iron scraps polished by the grinding disc will also be adsorbed, which can reduce the trouble of subsequent iron scrap cleaning and achieve the purpose of convenient cleaning.
2、该螺旋伞齿轮切齿机床,通过设置有第二液压杆、双头电机和两个打磨盘实现生产效率提高,利用切齿盘对加工件处理容易在其上下面留下切齿的毛刺,通过打磨盘能够有效的对毛刺进行打磨处理,第二液压杆带动双头电机上下移动,以此来实现两个打磨盘对加工件表面打磨,打磨和切齿能够同步进行,减少了后续打磨的工作任务,大大提高了生产效率。2. The helical bevel gear cutting machine tool is provided with a second hydraulic rod, a double-headed motor and two grinding discs to improve production efficiency. Using the tooth cutting disc to process the workpiece is easy to leave cutting burrs above and below it. The disc can effectively grind the burrs, and the second hydraulic rod drives the double-headed motor to move up and down, so that the two grinding discs can grind the surface of the workpiece. The grinding and tooth cutting can be performed simultaneously, reducing the work tasks of subsequent grinding. Greatly improved production efficiency.
附图说明Description of drawings
图1为本实用新型结构整体示意图;Fig. 1 is the overall schematic diagram of the structure of the utility model;
图2为本实用新型结构侧面示意图;2 is a schematic side view of the structure of the utility model;
图3为本实用新型结构卡接盘放大示意图;FIG. 3 is an enlarged schematic view of the structural clamping plate of the present invention;
图4为本实用新型结构工作板与转动盘连接示意图。FIG. 4 is a schematic diagram of the connection between the working plate and the rotating disk of the structure of the present invention.
图中:1、支撑板;2、支撑台;3、框架体;4、第一液压杆;5、切齿盘;6、放置板;7、第二液压杆;8、固定环;9、工作板;10、支撑柱;11、放置盘;12、滑道条;13、挡块;14、受力块;15、卡接盘;16、第三液压杆;17、双头电机;18、打磨盘;19、转动盘;20、连接座;21、螺纹柱;22、加工件。In the figure: 1. Supporting plate; 2. Supporting table; 3. Frame body; 4. First hydraulic rod; 5. Gear cutting plate; 6. Placing plate; 7. Second hydraulic rod; 8. Fixing ring; plate; 10, support column; 11, placement plate; 12, slide rail; 13, stop block; 14, force block; 15, clamping plate; 16, third hydraulic rod; 17, double-headed motor; 18, grinding disc; 19, rotating disc; 20, connecting seat; 21, threaded column; 22, workpiece.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the implementations. example. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.
请参阅图1-4,一种螺旋伞齿轮切齿机床,包括支撑板1,支撑板1的顶部固定安装有支撑台2,支撑台2的上部固定安装有框架体3,框架体3顶部的下部固定安装有第一液压杆4,第一液压杆4的底部固定安装有切齿盘5,框架体3的上部固定安装有放置板6,放置板6的右边卡接有第二液压杆7,第二液压杆7表面的中部固定安装有固定环8,放置板6的左边固定安装有工作板9,工作板9顶部的左边固定安装有两个支撑柱10,两个支撑柱10的顶部活动安装有放置盘11,放置板6的左边固定安装有两条滑道条12,滑道条12的左右两侧固定安装有挡块13,工作板9右侧的中部固定安装有受力块14,且工作板9顶部的右上角固定安装有卡接盘15,卡接盘15的顶部固定卡接有第三液压杆16,第三液压杆16上部的侧壁固定安装有双头电机17,双头电机17的上下两端固定安装有打磨盘18,工作板9的顶部活动连接有转动盘19,工作板9的顶部嵌有电机固定连接在转动盘19上,转动盘19顶部的中部固定安装有连接座20,连接座20顶部的中部固定焊接有螺纹柱21,螺纹柱21的上部螺纹连接有加工件22。Please refer to Figure 1-4, a spiral bevel gear cutting machine tool, including a
其中,双头电机17上的两个打磨盘18不一样大,上部打磨盘18的尺寸大于下部打磨盘18,在切齿过程中上部受到的力最大,往往在切割的时候毛刺的最厉害,而下部的则比较平整,因此上部的打磨盘18设置较大,而下部的较小,最大程度上节约资源。Among them, the two
其中,卡接盘15上部有四个可以固定的凸角,且卡接盘15的下部为空心圆柱,卡接盘15能够随意转动,因此在放置加工件22的时候可以将双头电机17转换方向,防止出现位置阻挡,当加工件22放置好后,再将双头电机17转过来,同时利用螺栓将四个凸角固定住即可。Among them, the upper part of the clamping
其中,工作板9底部的两边开设有滑槽,且工作板9的滑槽和滑道条12相配适,工作板9上的加工件22尺寸难免会存在大小不一,通过第二液压杆7带动工作板9做简单的移动能够保证切齿盘5能够准确有效地处理加工件22,一定程度上提升了该设备处理工件的范围。Among them, the two sides of the bottom of the
其中,受力块14是位于第二液压杆7和工作板9之间的,且受力块14与二者都是固定连接的,利用液压杆直接推动工作板9受力点集中在一起,工作板9往往在移动的时候出现卡顿,通过设置有受力块14作为中转,能够将第二液压杆7的力均匀推送到工作板9上。Among them, the
其中,放置板6是位于加工件22下部,且放置板6不与加工件22接触,放置板6位于加工件22下部,是为了更好地承接加工落下来的铁屑废料,同时二者设置有一定的间隔,能够保证放置板6不会影响加工件22的工作。Among them, the placing
其中,挡块13是固定安装在滑道条12的左右两端,第二液压杆7推动工作板9移动,有时候人工控制难免会出现差错,使得工作板9活动出了滑道条12,通过挡块13就能够有效的避免这种情况。Among them, the
其中,加工件22是通过螺纹连接和螺纹柱21连接在一起的,连接座20是通过螺栓与转动盘19固定连接的,加工件22可以根据实际的需要调节螺纹连接的深度,螺旋伞齿轮中螺旋伞齿轮的大小和底部空心内螺纹柱21的长度不同就会形成不同的工件,所以实际需要加工的齿轮式多样的,通过设置有螺纹柱21使用时可以根据实际情况调节深度,简单有效。Among them, the
工作原理:将卡接盘15上的双头电机17方向朝外,然后将加工件22螺纹连接到螺纹柱21上,再将第二液压杆7转动回来,通过螺栓将卡接盘15的四个凸角牢牢固定住,然后根据实际的情况调整各个液压杆的长度,一切准备好后,启动机器工作,转动盘19在电机的带动下缓慢移动,此时第一液压杆4带动切齿盘5做上下快速运动对加工件22进行切齿,被切割下来的工件铁废料会在重力的作用下落到放置盘11中,有些飞溅的铁屑也会被放置盘11中的电磁板的吸力下吸附过来的,被切齿的加工件22上下表面非常的毛糙,此时双头电机17也开始工作,上下两个打磨盘18先后对加工件22上下两个面进行打磨,一切工作达到要求后即可。Working principle: Turn the double-headed
需要说明的是,在本文中,诸如第一和第二等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来,而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。It should be noted that, in this document, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any relationship between these entities or operations. any such actual relationship or sequence exists. Moreover, the terms "comprising", "comprising" or any other variation thereof are intended to encompass a non-exclusive inclusion such that a process, method, article or device that includes a list of elements includes not only those elements, but also includes not explicitly listed or other elements inherent to such a process, method, article or apparatus.
尽管已经示出和描述了本实用新型的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本实用新型的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实用新型的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes and modifications can be made to these embodiments without departing from the principles and spirit of the present invention , alternatives and modifications, the scope of the present invention is defined by the appended claims and their equivalents.
Claims (8)
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| CN201921984321.4U CN211072096U (en) | 2019-11-18 | 2019-11-18 | A helical bevel gear cutting machine |
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| CN201921984321.4U Expired - Fee Related CN211072096U (en) | 2019-11-18 | 2019-11-18 | A helical bevel gear cutting machine |
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| Country | Link |
|---|---|
| CN (1) | CN211072096U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117340171A (en) * | 2023-09-25 | 2024-01-05 | 安徽麦克威链传动制造有限公司 | A tooth pressing device for a sprocket |
-
2019
- 2019-11-18 CN CN201921984321.4U patent/CN211072096U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117340171A (en) * | 2023-09-25 | 2024-01-05 | 安徽麦克威链传动制造有限公司 | A tooth pressing device for a sprocket |
| CN117340171B (en) * | 2023-09-25 | 2026-04-21 | 安徽麦克威链传动制造有限公司 | A sprocket tooth pressing device |
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| CF01 | Termination of patent right due to non-payment of annual fee |
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| CF01 | Termination of patent right due to non-payment of annual fee |
