CN211054045U - Glaze line adobe compensator - Google Patents
Glaze line adobe compensator Download PDFInfo
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- CN211054045U CN211054045U CN201921283355.0U CN201921283355U CN211054045U CN 211054045 U CN211054045 U CN 211054045U CN 201921283355 U CN201921283355 U CN 201921283355U CN 211054045 U CN211054045 U CN 211054045U
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- protective frame
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- compensator
- adobe
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- 230000001681 protective effect Effects 0.000 claims abstract description 48
- 230000007246 mechanism Effects 0.000 claims abstract description 34
- 230000001360 synchronised effect Effects 0.000 claims abstract description 24
- 239000011449 brick Substances 0.000 claims description 25
- 230000005540 biological transmission Effects 0.000 claims description 7
- 238000009434 installation Methods 0.000 abstract description 6
- 238000012423 maintenance Methods 0.000 abstract description 6
- 238000004519 manufacturing process Methods 0.000 description 5
- 239000000919 ceramic Substances 0.000 description 4
- 230000007723 transport mechanism Effects 0.000 description 4
- 230000008439 repair process Effects 0.000 description 3
- 230000004075 alteration Effects 0.000 description 2
- 239000003638 chemical reducing agent Substances 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000004806 packaging method and process Methods 0.000 description 2
- 230000001174 ascending effect Effects 0.000 description 1
- 230000002146 bilateral effect Effects 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 238000011144 upstream manufacturing Methods 0.000 description 1
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Abstract
The utility model discloses a glaze line adobe compensator, include: the device comprises a frame, a conveying mechanism, a protective frame and a lifting assembly, wherein the conveying mechanism, the protective frame and the lifting assembly are arranged on the frame; the protective frame stretches across the rack and is vertical to the conveying direction of the conveying mechanism, the lower end of the protective frame is connected to two side walls of the rack respectively, and the upper end of the protective frame is positioned above the rack; the lifting assembly comprises a cage, two brake motors and two synchronous chains, the cage is arranged between the protective frame and the rack, the two brake motors are arranged on one side of the protective frame and used for driving the cage to move up and down, the two synchronous chains are respectively arranged in the protective frame, one end of each synchronous chain is connected to the brake motor, and the other end of each synchronous chain is respectively connected to two sides of the upper end of the cage; the compensator has stable operation, simple structure and convenient installation and maintenance.
Description
Technical Field
The utility model relates to a ceramic manufacture equipment technical field, in particular to glaze line adobe compensator.
Background
The glaze line and green brick compensator is generally used for storing green bricks when other functional equipment on a glaze line for ceramic production needs to be maintained, so that the glaze line can continuously run.
The existing compensator is generally a bilateral counterweight, a motor is arranged in the middle of a cross beam at the upper end of a rack, the output at two ends respectively acts with a transmission structure and a cage, the structure is complex, and the maintenance and repair of the motor are troublesome; and the height of the whole machine is higher, the machine needs to be disassembled for split charging in packaging and transportation, and the machine is installed again in the use field, thereby wasting time and labor.
It is seen that improvements and enhancements to the prior art are needed.
SUMMERY OF THE UTILITY MODEL
In view of the foregoing prior art's weak point, the utility model aims to provide a glaze line adobe compensator aims at solving among the prior art glaze line adobe compensator structure complicacy among the ceramic manufacture, installation, maintenance and the troublesome technical problem of maintenance.
In order to achieve the purpose, the utility model adopts the following technical proposal:
a glazed wire green brick compensator comprising: the device comprises a frame, a conveying mechanism, a protective frame and a lifting assembly, wherein the conveying mechanism, the protective frame and the lifting assembly are arranged on the frame; the protective frame stretches across the rack and is vertical to the conveying direction of the conveying mechanism, the lower end of the protective frame is connected to two side walls of the rack respectively, and the upper end of the protective frame is positioned above the rack; the lifting assembly comprises a cage, a brake motor and a synchronous chain, the cage is arranged between a protective frame and a rack, the brake motor is arranged on one side of the protective frame and used for driving the cage to move up and down, the synchronous chain is provided with two chains and arranged in the protective frame respectively, one end of the synchronous chain is connected to the brake motor, and the other end of the synchronous chain is connected to two sides of the upper end of the cage respectively.
In the glaze line adobe compensator, the protection frame includes two, along transport mechanism's direction of delivery parallel arrangement, the brake motor passes through motor drive shaft and sprocket assembly and connects between one side on two protection frame upper portions.
In the glaze line green brick compensator, the brake motor is arranged below a motor driving shaft.
In the glaze line green brick compensator, the protective frame is n-shaped and is of a hollow structure, and two ends of the protective frame are respectively fixed on two outer side walls of the rack.
In the glaze line adobe compensator, the lifting assembly still includes the counter weight, the counter weight sets up the one end at the protective frame, is located the same frame one side with the brake motor, is connected with the one end of two synchronizing chains respectively.
In the glaze line adobe compensator, transport mechanism includes conveyer belt and actuating mechanism, the conveyer belt sets up along the length direction level of frame, is connected with actuating mechanism through the transmission shaft, actuating mechanism fixes in the frame.
In the glaze line green brick compensator, the length of the cage along the conveying direction of the conveying belt is less than that of the conveying belt, and the width of the cage is less than that of the conveying belt.
In the glaze line adobe compensator, the cage includes that 4 sets up cage registration arm and a plurality of root perpendicular to transport mechanism's conveying plane on 4 limits of cage parallel to transport mechanism, the bracing piece that both ends are connected respectively on the cage registration arm, the bracing piece is two parallel relative settings of each other, and the distance between two bracing pieces is greater than the width of adobe, and the distance between every bracing piece equals, is equipped with a plurality of davits on every bracing piece along vertical direction, and the distance between every davit equals, just is greater than the thickness of adobe.
In the glaze line green brick compensator, the lifting assembly further comprises a first guide wheel and a second guide wheel; the first guide wheel is connected with the upper end of the supporting rod through a hanging plate and is in sliding connection with the upper part of the protective frame, and the hanging plate is respectively connected with one end of the synchronous chain and the upper end of the supporting rod through screws; the second guide wheel is arranged at the lower part of the supporting rod and is connected with the supporting rod in a sliding manner.
Has the advantages that:
the utility model provides a glaze line adobe compensator, which adopts a unilateral counterweight, thereby not only reducing the power of the whole machine and the loss of a brake motor, but also leading the whole machine to operate more stably; the brake motor is arranged on one side of the protective frame and drives the two synchronous chains simultaneously, the structure is simple, the synchronism is good, the motor faces downwards, the height of the whole machine is reduced, the installation and the maintenance are convenient, the packaging and the transportation are convenient, the work of workshop field installation is reduced, and time and labor are saved.
Drawings
Fig. 1 is a schematic structural diagram of the glaze line green brick compensator provided by the present invention.
Fig. 2 is a schematic structural diagram of the glaze line green brick compensator.
Fig. 3 is an enlarged view of a portion a in fig. 1.
Detailed Description
The utility model provides a glaze line adobe compensator, for making the utility model discloses a purpose, technical scheme and effect are clearer, clear and definite, and it is right that the following refers to the attached drawing and the embodiment of lifting is the utility model discloses further detailed description. It should be understood that the specific embodiments described herein are for purposes of illustration only and are not intended to limit the invention.
Referring to fig. 1 and 2, the present invention provides a glaze line adobe compensator, comprising: the device comprises a rack 1, a conveying mechanism 2, a protective frame 3 and a lifting assembly 4, wherein the conveying mechanism 2, the protective frame 3 and the lifting assembly 4 are arranged on the rack 1; the protective frame 3 spans the rack 1 and is vertical to the conveying direction of the conveying mechanism 2, the lower end of the protective frame is respectively connected to two side walls of the rack 1, and the upper end of the protective frame is positioned above the rack 1; lifting unit 4 includes cage 41, brake motor 42 and synchronizing chain 43, cage 1 sets up between protecting frame 3 and frame 1, brake motor 42 sets up in one side of protecting frame 3 for drive cage 41 up-and-down motion, synchronizing chain 43 is equipped with two, sets up respectively in protecting frame 3, and its one end is all connected on brake motor 42, and the both sides in cage 41 upper end are connected respectively to the other end.
When the equipment on the ceramic production line needs maintenance or repair, the green bricks can be temporarily stored through the green brick compensator to maintain the continuous operation of the upstream process. When the compensator is used for storing green bricks, the synchronous chain is driven to run through the brake motor, so that the cage for storing the green bricks is driven to move up and down, the position where the green bricks are to be stored is flush with the green bricks on the conveying mechanism, and the green bricks are conveyed to the cage by the conveying mechanism to be stored. In the green brick compensator, the synchronous chain is arranged in the protective frame, and the protective frame plays a role in protecting the synchronous chain, so that the opportunity that the synchronous chain is polluted and corroded is reduced, and the service life of the synchronous chain is prolonged; the motor is fixed on one side of the protective frame, so that the motor is convenient to install, maintain and repair. The brake motor drives the two synchronous chains simultaneously to realize the lifting of the cage, and the synchronous chain has high synchronism and good stability. In this embodiment, the compensator further comprises a controller, which is connected with the transmission mechanism and the brake motor respectively to control the working state of the compensator, so that the operation and stop of the brake motor and the transmission mechanism are more accurate. The bottom of the frame is also provided with feet 5, so that the levelness of the frame can be adjusted, and the normal operation of the whole machine is prevented from being influenced by the unevenness of the bottom surface of a workshop.
Referring to fig. 1 and 3, further, the protection frames 3 include two protection frames arranged in parallel along the conveying direction of the conveying mechanism 2, and the brake motor 42 is connected between the two protection frames 3 at one side of the upper portion thereof through a motor driving shaft 44 and a sprocket assembly 45. Brake motor passes through the worm speed reducer and fixes on two motor driving shafts, and the worm speed reducer is connected to the one end of two motor driving shafts, and the chain wheel subassembly on two protection frames is connected respectively to the other end, chain wheel subassembly 45 includes driven shaft 451, cup joints stop collar 452 and drive sprocket 453 on the driven shaft, the stop collar includes 2, sets up respectively in drive sprocket's both sides for inject drive sprocket's position, the both ends of driven shaft all overlap and have bearing 454, and one end is passed through the bearing and is connected with the motor driving shaft, be connected with the synchronizing chain on the sprocket, two motor driving shafts rotate in step, make the chain wheel subassembly synchronous rotation on two protection frames, thereby make the stable promotion of cage and descend.
Specifically, the brake motor 42 is arranged below the motor driving shaft 44; the height of the whole machine is reduced, so that the green brick compensator can be packaged and transported in the whole machine, and the workload of installation in a production field is reduced.
The protective frame 3 is n-shaped and is of a hollow structure, and two ends of the protective frame are respectively fixed on two outer side walls of the rack 1; the protective frame of the structure does not influence the lifting of the cage frame, and is installed stably.
The lifting assembly 4 further comprises a counterweight 46 and a connecting chain 47, wherein the counterweight 46 is arranged at one end of the protection frame 3, is positioned on one side of the frame which is the same as the brake motor, and is respectively connected with one ends of the two synchronous chains. The structure is simpler because of the unilateral counterweight; the counter weight is arranged in the protective frame, and a counter weight protective net is not needed, so that the structure is simplified, the installation is convenient, the appearance is attractive, and the safety of operators is improved. The counterweight and the brake motor are arranged at the same side of the frame, so that the compensation effect of the counterweight on the brake motor can be exerted.
The conveying mechanism 2 comprises a conveying belt 21 and a driving mechanism 22, the conveying belt 21 is horizontally arranged along the length direction of the rack 1 and is connected with the driving mechanism 22 through a transmission shaft, and the driving mechanism 22 is fixed on the rack 1; in this embodiment, the conveyer belt is the transfer roller, and actuating mechanism is the motor, and the output shaft of motor connects the transmission shaft to drive the transfer roller operation.
The length of the cage 41 along the conveying direction of the conveyor belt 21 is less than that of the conveyor belt 21, and the width of the cage is less than that of the conveyor belt 21; the adobe can be conveyed into the cage frame through the transfer belt.
The cage 41 comprises 4 cage positioning tubes 411 arranged on 4 sides of the cage 41 parallel to the conveying direction of the conveying mechanism 2 and a plurality of supporting rods 412 which are perpendicular to the conveying plane of the conveying mechanism, two ends of each supporting rod 412 are respectively connected to the cage positioning tubes 411, the supporting rods 412 are arranged in two parallel rows oppositely, the distance between the two rows of supporting rods 412 is larger than the width of a green brick, the distance between each supporting rod 412 is equal, a plurality of hanging fences 413 are arranged on each supporting rod 412 in the vertical direction, and the distance between each hanging fence 413 is equal and larger than the thickness of the green brick. The arrangement of the hanging fence enables green bricks to be placed in layers, and mutual extrusion is avoided; when the compensator operates, the cage is driven to lift by the brake motor, so that the height of the hanging fence at the corresponding position is consistent with that of the conveying belt or slightly lower than that of the conveying belt, green bricks are conveyed to the hanging fence through the conveying belt, and the green bricks are stored layer by layer through gradual rising of the cage.
The lifting assembly 4 further comprises a first guide wheel 48 and a second guide wheel 49; the first guide wheel 48 is connected with the upper end of a support rod 412 through a hanging plate 410 and is connected with the upper part of the protective frame 3 in a sliding way, and the hanging plate 410 is respectively connected with one end of the synchronous chain 43 and the upper end of the support rod 412 through screws; the second guide wheel 49 is arranged at the lower part of the support bar 412, is connected with the support bar 412 in a sliding way, and is connected with the frame through a fixing piece. When the synchronous chain drives the cage frame to lift upwards, the first guide wheel slides upwards along the side wall of the protective frame, and the second guide wheel slides towards the lower end of the supporting rod along the side wall of the supporting rod; when the cage descends, the sliding directions of the first guide wheel and the second guide wheel are opposite. The first guide wheel and the second guide wheel act together to ensure the stable ascending and descending of the cage.
It should be understood that equivalent alterations and modifications can be made by those skilled in the art according to the technical solution of the present invention and the inventive concept thereof, and all such alterations and modifications should fall within the scope of the appended claims.
Claims (9)
1. A glazed wire green brick compensator comprising: the device comprises a frame, a conveying mechanism, a protective frame and a lifting assembly, wherein the conveying mechanism, the protective frame and the lifting assembly are arranged on the frame; the protective frame stretches across the rack and is vertical to the conveying direction of the conveying mechanism, the lower end of the protective frame is connected to two side walls of the rack respectively, and the upper end of the protective frame is positioned above the rack; the lifting assembly comprises a cage, a brake motor and a synchronous chain, wherein the cage is arranged between a protective frame and a rack, and the lifting assembly is characterized in that the brake motor is arranged on one side of the protective frame and used for driving the cage to move up and down, the synchronous chain is provided with two chains and is arranged in the protective frame respectively, one end of each chain is connected to the brake motor, and the other end of each chain is connected to the two sides of the upper end of the cage respectively.
2. A glaze line adobe compensator according to claim 1, wherein the two protection frames are arranged in parallel along the conveying direction of the conveying mechanism, and the brake motor is connected between one side of the upper parts of the two protection frames through a motor driving shaft and a chain wheel assembly.
3. A glaze line adobe compensator according to claim 2, wherein the brake motor is arranged below the motor drive shaft.
4. A glaze line adobe compensator according to claim 1, wherein the protective frame is n-shaped and hollow, and both ends of the protective frame are fixed on both outer side walls of the frame.
5. A glaze line adobe compensator according to claim 1, wherein the lifting assembly further comprises a counterweight disposed at one end of the protective frame, on the same side of the frame as the braking motor, and connected to one end of each of the two synchronizing chains.
6. A glaze line adobe compensator according to claim 1, wherein the conveying mechanism comprises a conveyor belt and a driving mechanism, the conveyor belt is horizontally arranged along the length direction of the frame and is connected with the driving mechanism through a transmission shaft, and the driving mechanism is fixed on the frame.
7. A glaze line adobe compensator according to claim 6, wherein the cage has a length in the direction of conveyor transport which is less than the length of the conveyor and a width which is less than the width of the conveyor.
8. A glaze line adobe compensator according to claim 1, wherein the cage comprises 4 cage positioning tubes arranged on 4 sides of the cage parallel to the conveying plane of the conveying mechanism and a plurality of support rods perpendicular to the conveying direction of the conveying mechanism and having two ends respectively connected to the cage positioning tubes, the support rods are arranged oppositely in two parallel rows, the distance between the two rows of support rods is larger than the width of the adobe, the distance between each support rod is equal, a plurality of hanging fences are arranged on each support rod along the vertical direction, and the distance between each hanging fence is equal and larger than the thickness of the adobe.
9. The glaze line green brick compensator of claim 8, wherein the lift assembly further comprises a first guide wheel and a second guide wheel; the first guide wheel is connected with the upper end of the supporting rod through a hanging plate and is in sliding connection with the upper part of the protective frame, and the hanging plate is respectively connected with one end of the synchronous chain and the upper end of the supporting rod through screws; the second guide wheel is arranged at the lower part of the supporting rod and is connected with the supporting rod in a sliding manner.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921283355.0U CN211054045U (en) | 2019-08-08 | 2019-08-08 | Glaze line adobe compensator |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921283355.0U CN211054045U (en) | 2019-08-08 | 2019-08-08 | Glaze line adobe compensator |
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| Publication Number | Publication Date |
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| CN211054045U true CN211054045U (en) | 2020-07-21 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201921283355.0U Active CN211054045U (en) | 2019-08-08 | 2019-08-08 | Glaze line adobe compensator |
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| CN (1) | CN211054045U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113148659A (en) * | 2021-03-15 | 2021-07-23 | 佛山市德力泰科技有限公司 | High-efficient unloader of foam ceramic plate |
-
2019
- 2019-08-08 CN CN201921283355.0U patent/CN211054045U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113148659A (en) * | 2021-03-15 | 2021-07-23 | 佛山市德力泰科技有限公司 | High-efficient unloader of foam ceramic plate |
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