CN211036667U - Tension string type FRP pipe seawater coral aggregate concrete arch bridge structure - Google Patents
Tension string type FRP pipe seawater coral aggregate concrete arch bridge structure Download PDFInfo
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Abstract
本实用新型的一种张弦式FRP管海水珊瑚骨料混凝土拱桥结构,包括多个并排设置的弧形拱体,各弧形拱体下方设置多个撑杆结构;所述各弧形拱体包括弧形FRP管状拱体模壳,各撑杆结构包括FRP管状撑杆模壳,在弧形FRP管状拱体模壳和FRP管状撑杆模壳内灌注有海水珊瑚骨料混凝土;各弧形FRP管状拱体模壳的拱脚固定浇筑于混凝土基础中,所述混凝土基础中预设用于穿过预应力FRP绞线的孔道;各撑杆结构下部被预应力FRP绞线支撑,各预应力FRP绞线穿过混凝土基础上的孔道,并在混凝土基础边缘锚固;所述弧形拱体顶部覆土并铺设有路面。本实用新型在海洋工程建设时,可以就地取材使用海水、珊瑚骨料制备混凝土,降低材料运输成本,具有良好的经济效益。
The utility model discloses a string-type FRP pipe seawater coral aggregate concrete arch bridge structure, which comprises a plurality of arc-shaped arches arranged side by side, and a plurality of strut structures are arranged under each arc-shaped arch; Including arc-shaped FRP tubular arch formwork, each strut structure includes FRP tubular strut formwork, and seawater coral aggregate concrete is poured into the arc-shaped FRP tubular arch formwork and FRP tubular strut formwork; The arch feet of the FRP tubular arch formwork are fixed and poured into the concrete foundation, and the concrete foundation is preset with holes for passing through the prestressed FRP strands; the lower part of each strut structure is supported by the prestressed FRP strands, and each Stressed FRP strands pass through the holes on the concrete foundation and are anchored at the edge of the concrete foundation; the top of the arc-shaped arch is covered with soil and paved with pavement. In the construction of marine engineering, the utility model can use seawater and coral aggregates to prepare concrete on the spot, reduce the material transportation cost, and has good economic benefits.
Description
技术领域technical field
本实用新型涉及海洋工程结构技术领域,具体是一种张弦式FRP管海水珊瑚骨料混凝土拱桥结构。The utility model relates to the technical field of marine engineering structures, in particular to a tension-string type FRP pipe seawater coral aggregate concrete arch bridge structure.
背景技术Background technique
海洋环境是一种典型的腐蚀性环境,在这种环境中,海水是一种强的腐蚀介质,同时波、浪、潮、流又对金属构件产生低频往复应力和冲击,加上海洋微生物、附着生物及它们的代谢产物等都对腐蚀过程产生直接或间接的加速作用,因此普通金属材料并非建设海洋工程的理想材料。此外,由于远离大陆,远海岛礁上缺少混凝土生产所需要的淡水和砂石骨料,而由内陆向岛礁运输的成本高、效率低。普通的钢筋混凝土结构施工,需要绑扎钢筋、支模、浇筑、拆模等繁琐的步骤,而钢管混凝土拱桥则需要把钢材大面积暴露在海洋的强腐蚀环境下,所以,现有的钢管混凝土桥梁和钢筋混凝土桥梁不能很好满足岛礁建设对经济、耐久和高效的需求。纤维增强复合材料(Fiber Reinforced Polymer,简称FRP)可为上述问题的解决提供一条理想的途径。The marine environment is a typical corrosive environment. In this environment, seawater is a strong corrosive medium. At the same time, waves, waves, tides and currents produce low-frequency reciprocating stress and impact on metal components. Attached organisms and their metabolites all directly or indirectly accelerate the corrosion process, so ordinary metal materials are not ideal materials for the construction of marine engineering. In addition, due to the distance from the mainland, the islands and reefs in the far sea lack fresh water and sand and gravel aggregates required for concrete production, and the transportation from the inland to the islands and reefs is costly and inefficient. The construction of ordinary reinforced concrete structures requires tedious steps such as tying steel bars, supporting formwork, pouring, and removing formwork, while CFST arch bridges need to expose a large area of steel to the strong corrosive environment of the ocean. Therefore, the existing CFST bridges And reinforced concrete bridges cannot well meet the economical, durable and efficient needs of island reef construction. Fiber Reinforced Polymer (FRP) can provide an ideal way to solve the above problems.
因此,对于本领域技术人员来说,研发一种可以利用FRP约束海水珊瑚骨料混凝土,满足桥梁快速装配施工的需求,同时具有高承载力和高耐久性能的新型结构,成为本领域亟待解决的技术问题。Therefore, for those skilled in the art, developing a new type of structure that can use FRP to constrain seawater coral aggregate concrete to meet the needs of rapid bridge assembly and construction, and has high bearing capacity and high durability at the same time, has become an urgent problem to be solved in this field. technical problem.
实用新型内容Utility model content
实用新型目的:为了克服现有技术中存在的不足,本实用新型提供一种张弦式FRP管海水珊瑚骨料混凝土拱桥结构。Purpose of the utility model: In order to overcome the deficiencies in the prior art, the utility model provides a tension-string FRP pipe seawater coral aggregate concrete arch bridge structure.
技术方案:为解决上述技术问题,本实用新型的一种张弦式FRP管海水珊瑚骨料混凝土拱桥结构,包括多个并排设置的弧形拱体,各弧形拱体下方设置多个撑杆结构;所述各弧形拱体包括弧形FRP管状拱体模壳,各撑杆结构包括FRP管状撑杆模壳,在弧形FRP管状拱体模壳和FRP管状撑杆模壳灌注有海水珊瑚骨料混凝土;各弧形FRP管状拱体模壳的拱脚固定浇筑于混凝土基础中,所述混凝土基础中预设用于穿过预应力FRP绞线的孔道;各撑杆结构下部被预应力FRP绞线支撑,各预应力FRP绞线穿过混凝土基础上的孔道,并在混凝土基础边缘锚固;所述弧形拱体顶部覆土并铺设有路面。Technical scheme: In order to solve the above-mentioned technical problems, a tension-string FRP pipe seawater coral aggregate concrete arch bridge structure of the present invention includes a plurality of arc-shaped arches arranged side by side, and a plurality of struts are arranged under each arc-shaped arch. Structure; each arc-shaped arch body includes an arc-shaped FRP tubular arch body form, each strut structure includes a FRP tubular strut-rod form, and seawater is poured into the arc-shaped FRP tubular arch formwork and the FRP tubular strut formwork Coral aggregate concrete; the arch feet of each arc-shaped FRP tubular arch formwork are fixed and poured in the concrete foundation, and the holes for passing through the prestressed FRP strands are preset in the concrete foundation; the lower part of each strut structure is pre-set. Stressed FRP strands are supported, and each prestressed FRP strand passes through the holes on the concrete foundation and is anchored at the edge of the concrete foundation; the top of the arc-shaped arch body is covered with soil and paved with pavement.
其中,所述各FRP管状撑杆模壳上端插接在FRP管状拱体模壳的内弧侧。Wherein, the upper end of each FRP tubular strut formwork is inserted and connected to the inner arc side of the FRP tubular arch formwork.
其中,所述FRP管状撑杆模壳和FRP管状拱体模壳的连接处缠绕FRP浸胶布。Wherein, the connection between the FRP tubular strut formwork and the FRP tubular arch formwork is wound with FRP dipped cloth.
其中,所述FRP弧形拱体模壳和FRP管状撑杆模壳均采用编制FRP布浸胶预制而成。Wherein, the FRP arc arch formwork and the FRP tubular strut formwork are both prefabricated by impregnating woven FRP cloth.
其中,所述弧形拱体和撑杆结构内的混凝土为海水珊瑚骨料混凝土,所述混凝土基础为海水珊瑚骨料混凝土浇筑而成。Wherein, the concrete in the arc-shaped arch body and the strut structure is seawater coral aggregate concrete, and the concrete foundation is poured from seawater coral aggregate concrete.
其中,所述FRP管状撑杆模壳下端以及弧形FRP管状拱体模壳的两端设置有与预应力FRP绞线配合的弧形凹槽,预应力FRP绞线与所述FRP管状撑杆模壳接触的部分采用内部灌注树脂的不锈钢套筒进行保护。Wherein, the lower end of the FRP tubular strut formwork and both ends of the arc-shaped FRP tubular arch formwork are provided with arc-shaped grooves matched with prestressed FRP strands, and the prestressed FRP strands and the FRP tubular struts The parts in contact with the mold shell are protected by a stainless steel sleeve infused with resin inside.
其中,所述各预应力FRP绞线的两端通过螺纹套筒锚固。Wherein, both ends of the prestressed FRP strands are anchored by threaded sleeves.
有益效果:本实用新型具有以下有益效果:Beneficial effects: The utility model has the following beneficial effects:
1、本实用新型的拱桥结构,在海洋工程建设时,可以就地取材使用海水、珊瑚骨料制备混凝土,大大降低了材料运输成本,具有良好的经济效益;1. The arch bridge structure of the present utility model can use seawater and coral aggregates to prepare concrete using local materials during marine engineering construction, which greatly reduces material transportation costs and has good economic benefits;
2、本实用新型利用了新型预制FRP管拥有轻质、高强的特性,既可以作为混凝土浇筑时的模具,又可以作为成桥状态时的主要受力构件,大大提高了建设效率;2. The utility model utilizes the characteristics of light weight and high strength of the novel prefabricated FRP pipe, which can be used not only as a mold for concrete pouring, but also as a main stress member when a bridge is formed, which greatly improves the construction efficiency;
3、本实用新型的拱桥结构在FRP管耐腐蚀特性下,有效避免了因钢材锈蚀造成的经济损失,可大幅提升结构的耐久性能;3. The arch bridge structure of the present utility model effectively avoids the economic loss caused by the corrosion of the steel under the corrosion resistance of the FRP pipe, and can greatly improve the durability of the structure;
4、本实用新型采用了后张预应力技术,形成了一个受力合理的张弦结构,有效降低了拱脚处的推力,降低了对拱脚基础的要求,有利于在海岛等地基条件不良的情况下建设拱桥。4. The utility model adopts the post-tensioning prestressing technology to form a tension string structure with reasonable stress, which effectively reduces the thrust at the arch foot, reduces the requirements for the arch foot foundation, and is beneficial to the poor foundation conditions such as islands and islands. construction of arch bridges.
附图说明Description of drawings
图1为本实用新型的结构示意图;Fig. 1 is the structural representation of the utility model;
图2为拱体结构的横截面图;Figure 2 is a cross-sectional view of an arch structure;
图3为撑杆结构的横截面图;Figure 3 is a cross-sectional view of a strut structure;
图4为FRP弧形拱体模壳和FRP管状撑杆模壳的连接处加固方式示意图;Figure 4 is a schematic diagram of the reinforcement method of the connection between the FRP arc arch formwork and the FRP tubular strut formwork;
图5为撑杆结构下端的弧形凹槽示意图;Figure 5 is a schematic diagram of the arc groove at the lower end of the strut structure;
图6为预应力FRP绞线端部钢制螺纹锚具示意图;Figure 6 is a schematic diagram of the steel thread anchorage at the end of the prestressed FRP strand;
图7为预应力FRP绞线中部不锈钢套筒示意图;Fig. 7 is the schematic diagram of the stainless steel sleeve in the middle of the prestressed FRP stranded wire;
图8为预应力FRP绞线张拉锚固端和撑杆结构接触转向处的细部构造示意图;Figure 8 is a schematic diagram of the detailed structure of the prestressed FRP stranded wire tensioning and anchoring end and the contact turning point of the strut structure;
图9为多个张弦拱并排设置的俯视图;Figure 9 is a top view of a plurality of string arches arranged side by side;
图10为采用细石混凝土封锚处理后的示意图。Fig. 10 is a schematic diagram after the treatment of the anchor with fine stone concrete.
图中:1-弧形FRP管状拱体模壳;2-FRP管状撑杆模壳;3-顶部覆土;4-路面;5-海水珊瑚骨料混凝土;6-FRP浸胶布;7-弧形凹槽;8-预应力FRP绞线;9-螺纹套筒;10-环氧树脂胶;11-不锈钢套管;12-螺母;13-混凝土基础;14-细石混凝土;15-预留孔道。In the picture: 1-Arc FRP tubular arch formwork; 2-FRP tubular strut formwork; 3-Top cover; 4-Pavement; 5-Seawater coral aggregate concrete; 6-FRP dipped cloth; 7-Arc groove; 8-prestressed FRP strand; 9-threaded sleeve; 10-epoxy resin glue; 11-stainless steel casing; 12-nut; 13-concrete foundation; 14-fine stone concrete; 15-reserved hole .
具体实施方式Detailed ways
下面结合附图对本实用新型作更进一步的说明。The present utility model will be further described below in conjunction with the accompanying drawings.
如图1至图10所示,本实用新型的一种张弦式FRP管海水珊瑚骨料混凝土拱桥结构,包括弧形拱体和撑杆结构,各弧形拱体包括多个并排设置的预制弧形FRP管状拱体模壳1,撑杆结构包括多个FRP管状撑杆模壳2,各弧形FRP管状拱体模壳1下设置多个FRP管状撑杆模壳2,各FRP管状撑杆模壳2的上端插接在弧形FRP管状拱体模壳1下部,并采用FRP浸胶布6缠绕连接;在弧形FRP管状拱体模壳1和FRP管状撑杆模壳2内浇筑有海水珊瑚骨料混凝土5,形成一体式弧形拱体和撑杆结构;将多个上述一体式结构并排放置,拱脚固定浇筑于海水珊瑚骨料混凝土基础13中,并在基础中预设用于穿过预应力FRP绞线8的预留孔道15;在撑杆结构下部开设弧形凹槽7,设置并后张预应力FRP绞线8,形成预应力FRP绞线-FRP管海水珊瑚骨料混凝土张弦拱结构;所有预应力FRP绞线8贯通海水珊瑚骨料混凝土基础13并在边缘区域锚固;在张弦拱结构上铺设顶部覆土3并铺设路面4。As shown in Figures 1 to 10, a stretched-string FRP pipe seawater coral aggregate concrete arch bridge structure of the present invention includes an arc-shaped arch body and a strut structure, and each arc-shaped arch body includes a plurality of prefabricated arches arranged side by side. Arc-shaped FRP
本实用新型在建造时建造方法,包括以下步骤:The construction method of the present utility model comprises the following steps:
S1:按照实际尺寸需要,采用编制FRP布浸胶的方法,制作弧形FRP管状拱体模壳1和FRP管状撑杆模壳2,使用打孔器在弧形FRP管状拱体模壳1内弧侧撑杆结构预定位置处打孔,将FRP管状撑杆模壳2插接在孔内,并用强力树脂胶临时粘合,随后,采用FRP浸胶布6缠绕的方式对连接处进行加固处理,如图4所示,形成一体式带撑杆FRP拱体模壳;S1: According to the actual size needs, use the method of dipping FRP cloth to make the arc FRP
S2:将制备好的一体式FRP模壳以拱脚朝上的方式放置并固定,从拱脚端口和撑杆结构端口处分别注入海水珊瑚骨料混凝土5直至注满整个模壳,海水珊瑚骨料混凝土强度按照结构设计来配置,如图5所示,成型后在撑杆结构端部和拱脚位置处加工用于嵌卡体外预应力FRP绞线的弧形凹槽7,重复以上工序,制作多个海水珊瑚骨料混凝土灌注的FRP管拱体结构;S2: Place and fix the prepared one-piece FRP formwork with the arch feet facing up, and inject seawater
S3:支设海水珊瑚骨料混凝土基础13的模板并预留孔道15,初次搭设的基础模板为立方体切角的形状,以外加支撑的方式将上述制备好的FRP管拱体结构并排固定在预设位置,浇筑海水珊瑚骨料混凝土基础13;S3: Support the formwork of the seawater coral
S4:对预应力FRP绞线8的两端采用螺纹套筒9锚固,并在其与撑杆结构的户型凹槽7的接触位置处固黏不锈钢套管11保护,该套管长度由实际锚固长度和撑杆直径决定;S4: Use threaded sleeves 9 to anchor the two ends of the prestressed FRP stranded
S5:将上述制备好的预应力FRP绞线8依次穿过预留孔道15和弧形凹槽7,到达预设位置后,对FRP绞线施加预应力并用螺母12锚固在海水珊瑚骨料混凝土的切角处,形成张弦拱结构;S5: Pass the prepared prestressed FRP stranded
S6:重复S4、S5步骤,制备完成多个张弦拱结构;在混凝土基础的切角处搭设模板,采用细石混凝土14对张拉端和锚固端进行封锚处理,并填充基础中的预留孔道15;S6: Repeat steps S4 and S5 to prepare multiple tensioned arch structures; set up formwork at the cut corners of the concrete foundation, use fine stone concrete 14 to seal the tensioned ends and the anchored ends, and fill the prefabricated ends in the foundation. Leave
S7:在完成的张弦拱上铺设顶部覆土3,之后在最上层铺设路面4。S7:
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110468679A (en) * | 2019-08-26 | 2019-11-19 | 东南大学 | A string-type FRP tube seawater coral aggregate concrete arch bridge structure and construction method |
| CN112627011A (en) * | 2020-12-28 | 2021-04-09 | 中冶建筑研究总院有限公司 | FRP cable arch structure after optimizing |
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2019
- 2019-08-26 CN CN201921388377.3U patent/CN211036667U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110468679A (en) * | 2019-08-26 | 2019-11-19 | 东南大学 | A string-type FRP tube seawater coral aggregate concrete arch bridge structure and construction method |
| CN110468679B (en) * | 2019-08-26 | 2024-09-27 | 东南大学 | A tensioned FRP tube seawater coral aggregate concrete arch bridge structure and construction method |
| CN112627011A (en) * | 2020-12-28 | 2021-04-09 | 中冶建筑研究总院有限公司 | FRP cable arch structure after optimizing |
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| GR01 | Patent grant | ||
| GR01 | Patent grant |
