CN211033768U - a warehouse system - Google Patents

a warehouse system Download PDF

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Publication number
CN211033768U
CN211033768U CN201921796486.9U CN201921796486U CN211033768U CN 211033768 U CN211033768 U CN 211033768U CN 201921796486 U CN201921796486 U CN 201921796486U CN 211033768 U CN211033768 U CN 211033768U
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linkage
hydraulic
coal
coal bunker
bunker
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韩泰然
周涛
高争
郭洪涛
赵秋培
秦佩
刘锦
寇茹娜
余斌
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Pingdingshan Tianan Coal Mining Co Ltd
China Pingmei Shenma Energy and Chemical Group Co Ltd
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Pingdingshan Tianan Coal Mining Co Ltd
China Pingmei Shenma Energy and Chemical Group Co Ltd
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Abstract

The utility model belongs to the technical field of coal bunker blockage removal, in particular to a coal bunker dredging system, which comprises a coal bunker; the supporting system stretches across the interior of the coal bunker and is fixed on the wall of the coal bunker well; the lower hydraulic linkage bin passing system is arranged on the supporting system and is used for solving the bin blockage accident of coal at the upper part of the lower bin of the coal bin; the upper hydraulic linkage bin passing system is arranged on the supporting system and is used for solving the bin blockage accident of coal at the lower part of the lower bin of the coal bin; and the explosion-proof control box is arranged outside the coal bunker body and is respectively in control connection with the lower hydraulic linkage bunker-communicating system and the upper hydraulic linkage bunker-communicating system. The utility model discloses can realize down hydraulic pressure linkage leads to storehouse system and handles the stifled storehouse of storehouse upper portion coal under the coal bunker, go up hydraulic pressure linkage leads to storehouse system and handles the stifled storehouse problem of storehouse lower part coal under the coal bunker, still can realize the stifled storehouse of coal bunker and handle the coal electrical separation problem during, stifled whole control of storehouse hydraulic pressure, thoroughly solve exempt from personnel to advance the storehouse and handle stifled storehouse accident, eliminate the blasting and handle potential safety hazards such as stifled storehouse, improve the coal bunker operating efficiency.

Description

一种通仓系统a warehouse system

技术领域technical field

本实用新型属于煤仓清堵技术领域,特别是涉及一种通仓系统,尤其适用于矿山井下煤场、矸石仓和井上煤场等垂直煤仓。The utility model belongs to the technical field of coal bunker clearing and blocking, in particular to a bunker system, which is especially suitable for vertical coal bunkers such as mine underground coal yards, gangue silos, and above-well coal yards.

背景技术Background technique

煤矿煤仓的储存和吞吐是煤矿生产过程中的一个重要环节,是煤矿生产运输中不可缺少的关键部位,它对煤矿的生产能力起着决定性的作用。特别是随着井下综采机械化程度的不断提高和洗煤厂装煤运输能力的不断增加,煤仓的容量逐渐增大,使用效率越来越高。但是,几乎所有矿井的煤仓在生产使用过程中,都不同程度地存在着堵仓问题,需要经常处理,这样不仅不能充分发挥煤仓应有的作用,反而严重地影响正常生产,特别是深煤仓的堵塞问题尤为突出。煤仓的堵塞严重影响着矿井的正常生产,处理时又容易发生事故,煤仓堵仓现已成为国内外煤矿企业普遍存在的问题,一旦发生故障,煤仓往往是少则几个小时,多则几天无法进行原煤输送,严重影响生产效率,甚至造成停产,给企业造成巨大的经济损失。对矿井煤仓堵塞的处理是目前国内外清堵技术领域的研究热点之一,对煤矿持续稳产、高产具有极其重要的现实意义。The storage and throughput of coal bunker is an important link in the production process of coal mine, and it is an indispensable key part in the production and transportation of coal mine, and it plays a decisive role in the production capacity of coal mine. Especially with the continuous improvement of the mechanization degree of underground fully mechanized mining and the continuous increase of coal loading and transportation capacity of coal washing plants, the capacity of coal bunker is gradually increasing, and the use efficiency is getting higher and higher. However, in the production and use process of almost all coal bunkers in mines, there are bunker blocking problems to varying degrees, which need to be dealt with frequently. This not only fails to give full play to the due role of the coal bunker, but also seriously affects normal production, especially in deep coal mines. The clogging problem of coal bunker is particularly prominent. The blockage of the coal bunker seriously affects the normal production of the mine, and accidents are prone to occur during processing. The blockage of the coal bunker has become a common problem in coal mining enterprises at home and abroad. Then, the raw coal transportation cannot be carried out for a few days, which seriously affects the production efficiency, and even causes production stoppage, causing huge economic losses to the enterprise. The treatment of coal bunker blockage in mines is one of the research hotspots in the field of blockage removal technology at home and abroad, and it has extremely important practical significance for the continuous stable and high production of coal mines.

目前处理煤仓堵仓问题的常用方法为人工破拱法、放炮振动法、空气炮破拱法、曲线结构设计法等,但是这些方法在使用过程中存在如下缺陷:①人工破拱法,一般情况下是在煤仓放煤口的斜壁上预留若干个孔,一旦煤仓起拱,即用工具插入仓内捅动或人工用大锤敲打,长钎从仓下捅,使煤拱陷落,该法设计简单,费用低,但工人劳动强度大,严重堵仓时将失去作用。②对于堵塞位置距下口较高的堵塞常采用放炮振动法,在放炮前必须按安全规程要求,进行瓦斯检查,每次放炮炸药量不得超过450g,该方法的缺点是安全性差,准备工作时间长,而且时有发生崩坏漏斗或破坏仓体现象,所以存在诸多不安全因素。③空气炮破拱法是目前较为常用的方法,在煤仓底部安装有空气炮破拱装置,利用压缩空气突然释放产生的气流对物料形成冲击与振动,使物料疏松下落,虽然降低了工人劳动强度、减少了工作量,对于一些严重的堵仓事故,该法的效果也不甚明显,且降低了块煤率。At present, the commonly used methods to deal with the problem of coal bunker blockage are artificial arch breaking method, blasting vibration method, air gun arch breaking method, curve structure design method, etc., but these methods have the following defects in the use process: ① Manual arch breaking method, generally In this case, several holes are reserved on the inclined wall of the coal discharge port of the coal bunker. Once the coal bunker is arched, use a tool to insert it into the bunker and stab it or manually beat it with a sledgehammer. The method is simple in design and low in cost, but the labor intensity of workers is high, and it will lose its effect when the warehouse is severely blocked. ② For the blockage with a higher distance from the lower port, the blasting vibration method is often used. Before blasting, the gas inspection must be carried out according to the requirements of safety regulations. The amount of explosives per blasting should not exceed 450g. The disadvantage of this method is that the safety is poor, and the preparation time It is long, and sometimes the collapse of the funnel or the destruction of the warehouse body occurs, so there are many unsafe factors. ③The air cannon arch breaking method is the most commonly used method at present. An air cannon arch breaking device is installed at the bottom of the coal bunker. The air flow generated by the sudden release of the compressed air causes impact and vibration on the material, so that the material loosely falls, although it reduces the labor of workers. For some serious silo blocking accidents, the effect of this method is not very obvious, and the lump coal rate is reduced.

为解决上述问题,国内实用新型了一种煤仓防堵清堵系统和方法,来改善煤仓堵仓事故,该实用新型原理是煤仓防堵清堵系统包括从上到下依次连通的上料仓、中料仓和下料仓,上料仓具有进料口,下料仓具有出料口,中料仓呈上大下小的圆锥筒状,其中料仓的上端和下端分别与上料仓的下端和下料仓的上端可转动地连接,中料仓内设置有相对于上料仓和下料仓固定不动的第一清堵件,第一清堵件靠近中料仓的侧壁,煤仓防堵清堵系统还设置有用于驱动中料仓围绕中料仓的轴线旋转的第一驱动装置和用于向上料仓内提供压缩空气的空气炮,但是该实用新型仍采用压缩空气炮的原理,本质上并没有太大改变。另外,国内还实用新型了一种防堵原煤仓,它由直筒段、圆台段、偏心圆台段、活动段组成,直筒段下依次连接有圆台段、偏心圆台段,所述的偏心圆台段为非对称结构,偏心圆台段、活动段之间采用起重链条活动联接,活动段外壁上安装有振动电机,依靠振动电机产生振动促使料仓通仓,但是该方面采用的振动装置,不仅噪音大,而且影响煤炭的块煤率,更不适用于井下使用。因此,如何解决煤矿煤仓堵塞问题也就成了工程技术人员亟待解决的一大难题。In order to solve the above problems, a domestic utility model has developed a coal bunker anti-blocking and clearing system and method to improve the coal bunker blocking accident. The silo, the middle silo and the lower silo, the upper silo has a feeding port, the lower silo has a discharge port, the middle silo is in the shape of a conical cylinder with a large upper and a small lower, and the upper and lower ends of the silo are respectively connected to the upper and lower ends. The lower end of the silo and the upper end of the lower silo are rotatably connected, the middle silo is provided with a first block clearing piece that is fixed relative to the upper silo and the lower silo, and the first clearing piece is close to the middle silo. On the side wall, the coal bunker anti-blocking and clearing system is also provided with a first drive device for driving the middle silo to rotate around the axis of the middle silo and an air cannon for providing compressed air in the upper silo, but the utility model still adopts The principle of the compressed air gun has not changed much in essence. In addition, a new anti-blocking raw coal bunker has been developed in China, which is composed of a straight cylinder section, a round table section, an eccentric round table section, and a movable section. The straight barrel section is connected with a round table section and an eccentric round table section in turn. The eccentric round table section is: Asymmetric structure, the eccentric circular table section and the movable section are connected by a hoisting chain, and a vibration motor is installed on the outer wall of the movable section, which relies on the vibration motor to generate vibration to promote the silo to pass through. However, the vibration device used in this aspect is not only noisy. , but also affects the lump coal rate of coal, and is not suitable for underground use. Therefore, how to solve the problem of coal bunker blockage in coal mines has become a major problem to be solved urgently by engineers and technicians.

总之,以往所采用的煤仓通仓技术,无论从设计思路还是从实用性问题上均存在不合理性,急需研制一种新型安全通仓系统。In short, the coal bunker technology used in the past is unreasonable in terms of design ideas and practical issues, and it is urgent to develop a new type of safe silo system.

发明内容SUMMARY OF THE INVENTION

为了克服现有技术中存在的缺陷,本实用新型的目的是提供一种通仓系统,该系统具有一定的通用性、安全性、可靠性,可以满足不同类型的矿井煤仓堵仓快速处理的控制需求。In order to overcome the defects existing in the prior art, the purpose of the present invention is to provide a silo-opening system, which has certain universality, safety and reliability, and can meet the needs of fast processing of different types of coal bunkers in mines. Control needs.

为了实现上述目的,本实用新型采用以下的技术方案:In order to achieve the above object, the utility model adopts the following technical scheme:

本实用新型提供了一种通仓系统,包括:The utility model provides a warehouse opening system, comprising:

煤仓;Bunker;

支撑系统,横跨所述煤仓内部并固定在煤仓井壁上;a support system spanning the interior of the coal bunker and being fixed on the coal bunker shaft wall;

下液压联动通仓系统,安装在支撑系统上,用于解决煤仓下料仓上部煤炭堵仓事故;The lower hydraulic linkage silo system is installed on the support system to solve the coal blockage accident in the upper part of the lower silo of the coal bunker;

上液压联动通仓系统,安装在支撑系统上,用于解决煤仓下料仓下部煤炭堵仓事故;以及The upper hydraulic linkage silo system, installed on the support system, is used to solve the coal blockage accident at the lower part of the coal bunker lower silo; and

防爆控制箱,设置在煤仓仓体外,分别与下液压联动通仓系统、上液压联动通仓系统控制连接。The explosion-proof control box is arranged outside the coal bunker, and is respectively connected with the lower hydraulic linkage silo system and the upper hydraulic linkage silo system.

进一步地,所述煤仓井壁下料口的上部相对开凿有两个开槽口。Further, the upper part of the discharge opening of the coal bunker shaft wall is relatively excavated with two openings.

进一步地,所述支撑系统包括两根支撑结构臂、承载板和油压管路保护罩;每根支撑结构臂的一端镶嵌锚固于开槽口中,另一端采用对接螺栓与承载板固定连接;所述油压管路保护罩沿着煤仓侧壁布置,上端与其中一根支撑结构臂相连通,下端与煤仓侧壁上开设的油压管路穿孔相连通。Further, the support system includes two support structure arms, a bearing plate and a protective cover for the oil pressure pipeline; one end of each support structure arm is embedded and anchored in the slotted opening, and the other end is fixedly connected to the bearing plate by using butt bolts; The oil pressure pipeline protection cover is arranged along the side wall of the coal bunker, the upper end is communicated with one of the support structure arms, and the lower end is communicated with the oil pressure pipeline perforated on the side wall of the coal bunker.

进一步地,所述下液压联动通仓系统包括包含下联动液压杆的下液压传动机构、固定装置、固定装置连接铰、多套下联动伞支撑杆、下联动液压油路和下联动连接铰;在所述承载板的中部开设有与下液压传动机构外径匹配的内圆孔,使下联动液压杆穿过所述内圆孔,将下液压传动机构固定于承载板的上部;所述固定装置固定于承载板的下部,固定装置内部为中空,下联动液压杆穿过固定装置伸出;所述固定装置连接铰设置在固定装置的下部,所述下联动连接铰设置在下联动液压杆的下部,所述下联动伞支撑杆的上端铰接点固定于固定装置连接铰位置,下端固定在下联动连接铰;所述下液压传动机构及下联动液压杆的内部均为中空。Further, the lower hydraulic linkage system for warehouse opening includes a lower hydraulic transmission mechanism including a lower linkage hydraulic rod, a fixing device, a fixing device connecting hinge, multiple sets of lower linkage umbrella support rods, a lower linkage hydraulic oil circuit and a lower linkage connecting hinge; An inner circular hole matching the outer diameter of the lower hydraulic transmission mechanism is opened in the middle of the bearing plate, so that the lower linkage hydraulic rod passes through the inner circular hole, and the lower hydraulic transmission mechanism is fixed on the upper part of the bearing plate; the fixing The device is fixed at the lower part of the bearing plate, the interior of the fixing device is hollow, and the lower linkage hydraulic rod protrudes through the fixing device; the fixing device connecting hinge is arranged at the lower part of the fixing device, and the lower linkage connecting hinge is arranged on the lower part of the lower linkage hydraulic rod. In the lower part, the upper hinge point of the lower linkage umbrella support rod is fixed at the connection hinge position of the fixing device, and the lower end is fixed at the lower linkage connection hinge; the interiors of the lower hydraulic transmission mechanism and the lower linkage hydraulic rod are both hollow.

进一步地,所述上液压联动通仓系统包括包含上联动液压杆的上液压传动机构、多套上联动伞支撑杆、上联动连接铰、上联动液压油路和双曲球形坠;所述上液压传动机构固定在所述下液压传动机构的上方,所述上联动液压杆穿过下液压传动机构和下联动液压杆内部的中空缸体;所述上联动连接铰设置在上联动液压杆的下部,所述上联动伞支撑杆的上端铰接点固定于固定装置连接铰位置,下端固定在上联动连接铰;所述双曲球形坠固定在上联动液压杆的末端。Further, the upper hydraulic linkage system for warehouse opening includes an upper hydraulic transmission mechanism including an upper linkage hydraulic rod, multiple sets of upper linkage umbrella support rods, an upper linkage connecting hinge, an upper linkage hydraulic oil circuit and a hyperbolic ball drop; the upper linkage The hydraulic transmission mechanism is fixed above the lower hydraulic transmission mechanism, and the upper linkage hydraulic rod passes through the lower hydraulic transmission mechanism and the hollow cylinder inside the lower linkage hydraulic rod; the upper linkage connection hinge is arranged on the upper linkage hydraulic rod. In the lower part, the hinge point of the upper end of the upper linkage umbrella support rod is fixed at the connection hinge position of the fixing device, and the lower end is fixed to the upper linkage connection hinge; the hyperbolic ball drop is fixed to the end of the upper linkage hydraulic rod.

进一步地,所述上联动液压油路和下联动液压油路穿过支撑结构臂和油压管路保护罩的内部空腔,上联动液压油路一端与上联动液压杆的油压接口连接,另一端穿过油压管路穿孔与液压泵站连接,下联动液压油路一端与下联动液压杆的油压接口连接,另一端穿过油压管路穿孔与液压泵站连接。Further, the upper linkage hydraulic oil circuit and the lower linkage hydraulic oil circuit pass through the inner cavity of the support structure arm and the oil pressure pipeline protective cover, and one end of the upper linkage hydraulic oil circuit is connected with the oil pressure interface of the upper linkage hydraulic rod, The other end is connected to the hydraulic pump station through the perforation of the oil pressure pipeline, one end of the lower linkage hydraulic oil circuit is connected to the oil pressure interface of the lower linkage hydraulic rod, and the other end is connected to the hydraulic pump station through the perforation of the oil pressure pipeline.

进一步地,所述防爆控制箱与液压泵站的电气系统连接。Further, the explosion-proof control box is connected with the electrical system of the hydraulic pump station.

进一步地,还包括仓型保护罩,所述仓型保护罩的上部固定有橡胶保护罩,所述仓型保护罩安装在支撑系统、上液压联动通仓系统和下液压联动通仓系统的上部。Further, it also includes a silo-type protective cover, the upper part of the silo-type protective cover is fixed with a rubber protective cover, and the silo-type protective cover is installed on the upper part of the support system, the upper hydraulic linkage silo system and the lower hydraulic linkage silo system .

与现有技术相比,本实用新型具有以下优点:Compared with the prior art, the utility model has the following advantages:

为了克服已有技术中通仓效率低、安全隐患大、时间成本高、可靠性差,不能满足短时间内快速高效处理通仓事故,很难解决煤仓堵仓处理期间煤电分离等安全隐患问题,本实用新型提出一种通仓系统。In order to overcome the low efficiency of warehouse opening, large potential safety hazards, high time cost and poor reliability in the prior art, it is impossible to quickly and efficiently handle warehouse opening accidents in a short period of time, and it is difficult to solve hidden safety problems such as coal and electricity separation during coal bunker blockage treatment. , The utility model proposes a warehouse-through system.

1、供液系统与控制系统协同运行,实现上(下)液压传动机构自主控制,一方面,不需要专门的人员进入煤仓或矸石仓内人工处理堵仓事故,可实现人员的零事故发生,节省大量的人力资源成本,节省了人员入仓和处理堵仓时间,大大提高了工作效率,还可缓解煤矸石皮带停机问题;另一方面,取消了传统的空气炮处理堵仓事故问题,彻底解除空气炮反复充气问题,节省了大量宝贵时间,完全实现连续作业快速通仓,提高了煤仓实际工作效率,充分发挥了煤仓存煤转运作用。1. The liquid supply system and the control system work together to realize the independent control of the upper (lower) hydraulic transmission mechanism. On the one hand, no special personnel are required to enter the coal bunker or the gangue bunker to manually handle the silo blockage accident, which can realize zero accidents for personnel. , saves a lot of human resource costs, saves the time for personnel to enter the warehouse and deal with blocked warehouses, greatly improves work efficiency, and can also alleviate the problem of coal gangue belt downtime; It completely eliminates the problem of repeated inflation of the air cannon, saves a lot of valuable time, fully realizes the continuous operation and rapid silo opening, improves the actual working efficiency of the coal bunker, and gives full play to the role of coal storage in the coal bunker.

2、本实用新型不仅适用于中小型煤仓或矸石仓,更适用于大型煤仓或矸石仓,一次安装到位,可完全实现通仓工业化,彻底取代人工破拱法、放炮振动法、空气炮破拱法等传统耗时的通仓方法。2. The utility model is not only suitable for small and medium-sized coal bunker or gangue bunker, but also for large-scale coal bunker or gangue bunker. Once installed in place, it can completely realize the industrialization of the warehouse, and completely replace the manual arch breaking method, the blasting vibration method, and the air cannon. Traditional and time-consuming methods of opening positions, such as the arch breaking method.

3、带有电器元件的防爆控制箱位于煤仓仓体外,便于操作、检修、维护和保养,通过液压油路将液压泵站与上液压传动机构和下液压传动机构相连,可实现煤仓堵仓处理期间煤电分离问题,堵仓液压全程控制,彻底排除生产中的不安全因素。3. The explosion-proof control box with electrical components is located outside the coal bunker, which is convenient for operation, inspection, maintenance and maintenance. The hydraulic pump station is connected with the upper hydraulic transmission mechanism and the lower hydraulic transmission mechanism through the hydraulic oil circuit, which can realize the blockage of the coal bunker. The problem of coal and electricity separation during the silo treatment period, the hydraulic pressure of the blocked silo is controlled throughout the process, and the unsafe factors in the production are completely eliminated.

4、本实用新型通过攻克液压传动伞支结构系统的核心关键技术,适合于煤炭矿井井上、下煤仓特点的通仓系统成套装备,可实现下液压联动通仓系统处理煤仓下料仓上部煤炭堵仓、上液压联动通仓系统处理煤仓下料仓下部煤炭堵仓问题,实现快速安全高效通仓控制,有效减缓煤仓堵仓事故,提高煤仓运行效率,安全高效、绿色环保,保障了煤仓堵仓快速处理,安全实用。4. By overcoming the core key technology of the hydraulic transmission umbrella support structure system, the utility model is suitable for the complete set of equipment for the silo system with the characteristics of the upper and lower coal bunkers in coal mines, and can realize the lower hydraulic linkage silo system to deal with the upper part of the lower coal bunker. Coal bunker blocking and upper hydraulic linkage bunkering system deal with the coal bunker blocking problem at the lower part of the coal bunker, realizing fast, safe and efficient bunkering control, effectively slowing down the coal bunker blocking accident, improving the coal bunker operation efficiency, safe, efficient, green and environmental protection. It ensures the fast processing of coal bunker blockage, which is safe and practical.

附图说明Description of drawings

为了更清楚地说明本实用新型实施例中的技术方案,下面将对现有技术和实施例中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本实用新型的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to explain the technical solutions in the embodiments of the present invention more clearly, the following briefly introduces the prior art and the accompanying drawings required in the embodiments. Obviously, the drawings in the following description are only for the present invention. For some embodiments of the present invention, for those of ordinary skill in the art, other drawings can also be obtained from these drawings without any creative effort.

图1是本实用新型实施例的通仓系统的结构示意图;Fig. 1 is the structural representation of the warehouse opening system of the embodiment of the present invention;

图2是本实用新型实施例的支撑系统的结构示意图;2 is a schematic structural diagram of a support system according to an embodiment of the present invention;

图3是本实用新型实施例的上液压联动通仓系统的结构示意图;Fig. 3 is the structural schematic diagram of the upper hydraulic linkage system for warehouse opening according to the embodiment of the present invention;

图4是本实用新型实施例的下液压联动通仓系统的结构示意图;Fig. 4 is the structural schematic diagram of the lower hydraulic linkage system for warehouse opening according to the embodiment of the present invention;

图5是本实用新型实施例的防爆控制箱的结构示意图;5 is a schematic structural diagram of an explosion-proof control box according to an embodiment of the present invention;

图6是图3中A处局部放大图;Fig. 6 is a partial enlarged view at A in Fig. 3;

图7是图4中B处局部放大图。FIG. 7 is a partial enlarged view of B in FIG. 4 .

图中序号所代表的含义为:1.煤仓,201.支撑结构臂,202.承载板,203.油压管路保护罩,204.对接螺栓,301.下联动液压杆,302.下液压传动机构,303.固定装置,304.固定装置连接铰,305.下联动伞支撑杆,306.下联动液压油路,307.下联动连接铰,401.上联动液压杆,402.上液压传动机构,403.上联动伞支撑杆,404.上联动连接铰,405.上联动液压油路,406.双曲球形坠,5.防爆控制箱,501.上联动手动手柄,502.下联动手动手柄,503.上联动按钮,504.下联动按钮,505.操作显示屏,6.开槽口,7.油压管路穿孔,8.液压泵站,9.仓型保护罩,10.橡胶保护罩。The meanings of the serial numbers in the figure are: 1. Coal bunker, 201. Support structure arm, 202. Bearing plate, 203. Oil pressure pipeline protection cover, 204. Butt bolt, 301. Lower linkage hydraulic rod, 302. Lower hydraulic pressure Transmission mechanism, 303. Fixing device, 304. Fixing device connecting hinge, 305. Lower linkage umbrella support rod, 306. Lower linkage hydraulic oil circuit, 307. Lower linkage connecting hinge, 401. Upper linkage hydraulic rod, 402. Upper hydraulic transmission Mechanism, 403. Upper linkage umbrella support rod, 404. Upper linkage connecting hinge, 405. Upper linkage hydraulic oil circuit, 406. Hyperbolic ball sinker, 5. Explosion-proof control box, 501. Upper linkage manual handle, 502. Lower linkage manual Handle, 503. Upper linkage button, 504. Lower linkage button, 505. Operation display screen, 6. Slotted opening, 7. Oil pressure pipeline perforation, 8. Hydraulic pump station, 9. Bin-type protective cover, 10. Rubber protective cover.

具体实施方式Detailed ways

为使本实用新型实施例的目的、技术方案和优点更加清楚,下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有实施例,都属于本实用新型保护的范围。In order to make the purposes, technical solutions and advantages of the embodiments of the present utility model clearer, the technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. The embodiments described above are a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all the embodiments obtained by persons of ordinary skill in the art without creative work fall within the protection scope of the present invention.

现代化矿井建设需要配置体积更大的煤仓以满足煤炭中转、暂存和运输要求,同时要解决人员频繁进出煤仓处理堵仓事故带来的安全问题,彻底消除放炮处理堵仓的安全隐患,提高煤仓快速处理堵仓效率,降低时间成本,节能增效。如图1所示,本实用新型实施例提出了一种通仓系统,包括煤仓1,支撑系统、下液压联动通仓系统、上液压联动通仓系统和防爆控制箱5,支撑系统横跨煤仓1内部并固定在煤仓1井壁上,下液压联动通仓系统安装在支撑系统上,用于解决煤仓1下料仓上部煤炭堵仓事故,上液压联动通仓系统安装在支撑系统上,用于解决煤仓1下料仓下部煤炭堵仓事故,防爆控制箱5设置在煤仓1仓体外,分别与下液压联动通仓系统、上液压联动通仓系统控制连接;两套液压系统属静态疏煤通仓,相互独立,相互配合,共同完成通仓堵仓事故处理,快速安全高效,不影响块煤率。防爆控制箱5核心部分为控制器,下液压联动通仓系统和上液压联动通仓系统是两套独立系统,由一台控制器控制操作。该通仓系统具有结构设计合理简单,操作便捷,易于施工、安全可靠、节约时间成本、节能增效等优点,实现安全高效快速的解决常见的煤仓1堵仓问题。The construction of modern mines needs to be equipped with larger coal bunkers to meet the requirements of coal transfer, temporary storage and transportation. At the same time, it is necessary to solve the safety problems caused by frequent entry and exit of coal bunkers to deal with bunker blocking accidents, and completely eliminate the hidden safety hazards of blasting to deal with bunker blocking. Improve the efficiency of coal bunker fast handling of blocked bunker, reduce time cost, save energy and increase efficiency. As shown in FIG. 1 , an embodiment of the present utility model proposes a bunker system, including a coal bunker 1, a support system, a lower hydraulic linkage silo system, an upper hydraulic linkage silo system and an explosion-proof control box 5. The support system spans across The interior of coal bunker 1 is fixed on the well wall of coal bunker 1. The lower hydraulic linkage silo system is installed on the support system to solve the coal blockage accident in the upper part of the lower bunker of coal bunker 1. The upper hydraulic linkage silo system is installed on the support system. In the system, it is used to solve the coal blockage accident at the lower part of the coal bunker 1. The explosion-proof control box 5 is arranged outside the coal bunker 1, and is respectively connected with the lower hydraulic linkage system and the upper hydraulic linkage system. The hydraulic system is a static coal dredging silo, which is independent of each other and cooperates with each other. The core part of explosion-proof control box 5 is the controller. The lower hydraulic linkage system and the upper hydraulic linkage system are two independent systems, which are controlled and operated by one controller. The open silo system has the advantages of reasonable and simple structure design, convenient operation, easy construction, safety and reliability, saving time and cost, saving energy and increasing efficiency, etc. It can solve the common problem of coal bunker 1 blockage safely, efficiently and quickly.

煤仓1井壁下料口的上部相对开凿有两个开槽口6。Two openings 6 are excavated in the upper part of the discharge opening of the well wall of the coal bunker 1 oppositely.

如图2所示,支撑系统包括两根支撑结构臂201、承载板202和油压管路保护罩203,每根支撑结构臂201的一端采用锚固剂镶嵌锚固于开槽口6中,另一端采用对接螺栓204与承载板202固定连接,油压管路保护罩203沿着煤仓1侧壁布置,上端与其中一根支撑结构臂201相连通,下端与煤仓1侧壁上开设的油压管路穿孔7相连通。其中,支撑结构臂201采用金属结构,外部采用橡胶材料、尼龙材料或复合材料作为包裹体,防止腐蚀内部金属,且缓解煤块落煤冲击损坏支撑结构臂201。油压管路保护罩203采用三角钢,三角钢外部粘连橡胶、尼龙等防缓冲材料。支撑结构臂201两端应在煤仓1两侧开槽口6或螺栓锚固,对于井下煤仓1采用开槽口6安装固定,对于地面煤仓1采用螺栓锚固固定。支撑结构臂201的断面形状为冷拔三角钢形、无缝矩形钢形或者异形。As shown in FIG. 2 , the support system includes two support structure arms 201 , a bearing plate 202 and an oil pressure pipeline protection cover 203 . One end of each support structure arm 201 is embedded and anchored in the slot 6 with an anchoring agent, and the other end is anchored in the slot 6 . The butt bolts 204 are fixedly connected to the bearing plate 202. The oil pressure pipeline protection cover 203 is arranged along the side wall of the coal bunker 1. The perforation 7 of the pressure line is connected. Wherein, the support structure arm 201 adopts a metal structure, and the exterior adopts rubber material, nylon material or composite material as an inclusion to prevent corrosion of the internal metal and relieve the impact of coal falling from the coal block to damage the support structure arm 201 . The oil pressure pipeline protection cover 203 is made of triangular steel, and the outside of the triangular steel is adhered to anti-buffering materials such as rubber and nylon. Both ends of the support structure arm 201 should be slotted 6 on both sides of the coal bunker 1 or bolted for anchoring. The cross-sectional shape of the support structure arm 201 is a cold drawn triangular steel shape, a seamless rectangular steel shape or a special shape.

如图4和图7所示,下液压联动通仓系统包括包含下联动液压杆301的下液压传动机构302、固定装置303、固定装置连接铰304、多套下联动伞支撑杆305、下联动液压油路306和下联动连接铰307;在承载板202的中部开设有与下液压传动机构302外径匹配的内圆孔,使下联动液压杆301穿过内圆孔,将下液压传动机构302固定于承载板202的上部;固定装置303固定于承载板202的下部,固定装置303内部为中空,下联动液压杆301穿过固定装置303伸出;固定装置连接铰304设置在固定装置303的下部,下联动连接铰307设置在下联动液压杆301的下部,下联动伞支撑杆305的上端铰接点固定于固定装置连接铰304位置,下端固定在下联动连接铰307;下液压传动机构302及下联动液压杆301的内部均为中空。下联动伞支撑杆305在下联动液压杆301下部连接的数量可为2、3、4、5个等,其中以3个为最佳。As shown in Figures 4 and 7, the lower hydraulic linkage system includes a lower hydraulic transmission mechanism 302 including a lower linkage hydraulic rod 301, a fixing device 303, a fixing device connecting hinge 304, multiple sets of lower linkage umbrella support rods 305, a lower linkage The hydraulic oil circuit 306 and the lower linkage connecting hinge 307; an inner circular hole matching the outer diameter of the lower hydraulic transmission mechanism 302 is opened in the middle of the bearing plate 202, so that the lower linkage hydraulic rod 301 passes through the inner circular hole, and the lower hydraulic transmission mechanism is connected. 302 is fixed on the upper part of the bearing plate 202; the fixing device 303 is fixed on the lower part of the bearing plate 202, the interior of the fixing device 303 is hollow, and the lower linkage hydraulic rod 301 protrudes through the fixing device 303; the fixing device connecting hinge 304 is arranged on the fixing device 303 The lower part, the lower linkage connecting hinge 307 is arranged at the lower part of the lower linkage hydraulic rod 301, the upper end hinge point of the lower linkage umbrella support rod 305 is fixed at the position of the fixing device connecting hinge 304, and the lower end is fixed at the lower linkage connecting hinge 307; the lower hydraulic transmission mechanism 302 and The interior of the lower linkage hydraulic rod 301 is hollow. The number of lower linkage umbrella support rods 305 connected at the lower part of the lower linkage hydraulic rod 301 may be 2, 3, 4, 5, etc., and 3 is the best.

如图3和图6所示,上液压联动通仓系统包括包含上联动液压杆401的上液压传动机构402、多套上联动伞支撑杆403、上联动连接铰404、上联动液压油路405和双曲球形坠406;上联动液压杆401为实心结构,上液压传动机构402固定在下液压传动机构302的上方,上联动液压杆401穿过下液压传动机构302和下联动液压杆301内部的中空缸体;上联动连接铰404设置在上联动液压杆401的下部,上联动伞支撑杆403的上端铰接点固定于固定装置连接铰304位置,下端固定在上联动连接铰404;双曲球形坠406固定在上联动液压杆401的末端,上联动液压杆401的末端为外螺纹结构,双曲球形坠406内部为内螺纹结构,双曲球形坠406形状为双曲线型,便于疏通煤仓1下口堵仓事故,采用橡胶、金属、尼龙等有机和无机材料制成。上联动伞支撑杆403在上联动液压杆401下部连接的数量可为2、3、4、5个等,其中以3个为最佳。上联动液压杆401和下联动液压杆301的下部开有内螺纹孔,内螺纹孔用于安装上联动连接铰404和下联动连接铰307。As shown in FIG. 3 and FIG. 6 , the upper hydraulic linkage system includes an upper hydraulic transmission mechanism 402 including an upper linkage hydraulic rod 401 , multiple sets of upper linkage umbrella support rods 403 , an upper linkage connection hinge 404 , and an upper linkage hydraulic oil circuit 405 The upper linkage hydraulic rod 401 is a solid structure, the upper hydraulic transmission mechanism 402 is fixed above the lower hydraulic transmission mechanism 302, and the upper linkage hydraulic rod 401 passes through the lower hydraulic transmission mechanism 302 and the lower linkage hydraulic rod 301. Hollow cylinder body; the upper linkage connecting hinge 404 is arranged at the lower part of the upper linkage hydraulic rod 401, the upper hinge point of the upper linkage umbrella support rod 403 is fixed at the position of the fixing device connecting hinge 304, and the lower end is fixed on the upper linkage connecting hinge 404; hyperbolic ball The sinker 406 is fixed on the end of the upper linkage hydraulic rod 401, the end of the upper linkage hydraulic rod 401 is an external thread structure, the inside of the hyperbolic spherical sinker 406 is an internal thread structure, and the hyperbolic spherical sinker 406 is hyperbolic in shape, which is convenient for dredging the coal bunker 1. The lower outlet is blocked and made of organic and inorganic materials such as rubber, metal, nylon, etc. The number of the upper linkage umbrella support rod 403 connected at the lower part of the upper linkage hydraulic rod 401 may be 2, 3, 4, 5, etc., of which 3 is the best. The lower parts of the upper linkage hydraulic rod 401 and the lower linkage hydraulic rod 301 are provided with inner threaded holes, and the inner threaded holes are used to install the upper linkage connection hinge 404 and the lower linkage connection hinge 307 .

上联动液压油路405和下联动液压油路306穿过支撑结构臂201和油压管路保护罩203的内部空腔,上联动液压油路405一端与上联动液压杆401的油压接口连接,另一端穿过油压管路穿孔7与液压泵站8连接,下联动液压油路306一端与下联动液压杆301的油压接口连接,另一端穿过油压管路穿孔7与液压泵站8连接。防爆控制箱5与液压泵站8的电气系统连接。如图5所示,防爆控制箱5包括上联动手动手柄501、下联动手动手柄502、上联动按钮503、下联动按钮504和操作显示屏505,当发生堵仓事故,操作防爆控制箱5上的手动控制手柄(上联动手动手柄501、下联动手动手柄502)或者自动控制按钮(上联动按钮503、下联动按钮504),当自动控制按钮按下,显示灯亮起,液压泵站8自主供液,直至通仓后停止运行。可以理解的是,上联动液压油路405和下联动液压油路306也可设置于支撑结构臂201的下部,防止落煤、矸石砸压损坏。The upper linkage hydraulic oil circuit 405 and the lower linkage hydraulic oil circuit 306 pass through the inner cavity of the support structure arm 201 and the oil pressure pipeline protective cover 203 , and one end of the upper linkage hydraulic oil circuit 405 is connected to the hydraulic interface of the upper linkage hydraulic rod 401 , the other end is connected to the hydraulic pump station 8 through the perforation 7 of the oil pressure pipeline, one end of the lower linkage hydraulic oil circuit 306 is connected to the oil pressure interface of the lower linkage hydraulic rod 301, and the other end is connected to the hydraulic pump through the perforation 7 of the oil pressure pipeline Station 8 is connected. The explosion-proof control box 5 is connected with the electrical system of the hydraulic pump station 8 . As shown in FIG. 5, the explosion-proof control box 5 includes an upper linkage manual handle 501, a lower linkage manual handle 502, an upper linkage button 503, a lower linkage button 504 and an operation display screen 505. When a warehouse blocking accident occurs, operate the explosion-proof control box 5. The manual control handle (upper linkage manual handle 501, lower linkage manual handle 502) or automatic control button (upper linkage button 503, lower linkage button 504), when the automatic control button is pressed, the display light is on, and the hydraulic pump station 8 is supplied by itself liquid until it stops running after the warehouse is opened. It can be understood that the upper linkage hydraulic oil circuit 405 and the lower linkage hydraulic oil circuit 306 can also be arranged at the lower part of the support structure arm 201 to prevent coal falling and gangue crushing damage.

作为优选的,还包括仓型保护罩9,仓型保护罩9的上部固定有有机材料保护罩,有机材料保护罩材料可采用橡胶、尼龙、复合材料等有机耐磨材料。仓型保护罩9安装在支撑系统、上液压联动通仓系统和下液压联动通仓系统的上部。Preferably, a bin-type protective cover 9 is also included. An organic material protective cover is fixed on the upper part of the warehouse-type protective cover 9. The organic material protective cover can be made of organic wear-resistant materials such as rubber, nylon, and composite materials. The silo-type protective cover 9 is installed on the upper part of the support system, the upper hydraulic linkage silo system and the lower hydraulic linkage silo system.

本实用新型通仓系统的安装方法是:The installation method of the warehouse-through system of the present invention is as follows:

a、以井下煤仓1为例,在煤仓1井壁的下料口上部,按照设计位置采用人工开凿方式开槽,开槽口6的数量取决于支撑系统中的支撑结构臂201的数量,支撑结构臂201常用的布置形式为“一”字型、“Y”字型、“十”字型,本实施例中采用“一”字型布置形式,开槽口6采用直线型左右对称形式开凿。a. Taking the underground coal bunker 1 as an example, in the upper part of the discharge opening of the well wall of the coal bunker 1, manual digging is used to open the groove according to the design position. , the commonly used layout forms of the support structure arm 201 are "one" type, "Y" type, "cross" type, in this embodiment, the "one" type layout is adopted, and the slot 6 adopts a linear left-right symmetrical form excavation.

b、待煤仓1开槽口6完成后,以“一”字型方式安装支撑结构臂201,支撑结构臂201放置预设位置后在其上部采用对接螺栓204将承载板202和支撑结构臂201紧固,支撑结构骨架固定好后,再采用有机或无机锚固剂将开槽口6填充固实。b. After the slot 6 of the coal bunker 1 is completed, install the support structure arm 201 in a "one" shape. After the support structure arm 201 is placed in a preset position, the upper part of the support structure arm 201 is connected with the supporting structure arm 202 and the support structure arm by using butt bolts 204 201 is fastened, and after the supporting structure skeleton is fixed, an organic or inorganic anchoring agent is used to fill and solidify the slot 6.

c、下液压传动机构302内部出厂安装好下联动液压杆301,待锚固剂达到一定强度后,带有下联动液压杆301的下液压传动机构302穿过承载板202预留的内圆孔,在承载板202上部采用螺栓安装下液压传动机构302。c. The lower hydraulic transmission mechanism 302 is factory-installed with the lower linkage hydraulic rod 301. After the anchoring agent reaches a certain strength, the lower hydraulic transmission mechanism 302 with the lower linkage hydraulic rod 301 passes through the inner circular hole reserved in the bearing plate 202, The lower hydraulic transmission mechanism 302 is installed on the upper part of the bearing plate 202 using bolts.

d、将固定装置303穿过下联动液压杆301和上联动液压杆401,随后将固定装置303固定于承载板202的下部,并采用螺栓固定。d. Pass the fixing device 303 through the lower linkage hydraulic rod 301 and the upper linkage hydraulic rod 401, and then fix the fixing device 303 to the lower part of the bearing plate 202, and use bolts to fix it.

e、待下液压传动机构302固定安装好后,随后安装上液压传动机构402,上联动液压杆401在出厂前已安装在上液压传动机构402内,将上联动液压杆401穿过下联动液压杆301内部的中空缸体内,采用螺栓将上液压传动机构402固定在下液压传动机构302的上方。在上联动液压杆401下部开有内螺纹孔处拧紧安装上联动连接铰404,同时,在下联动液压杆301下部开有内螺纹孔处拧紧安装下联动连接铰307。e. After the lower hydraulic transmission mechanism 302 is fixed and installed, the upper hydraulic transmission mechanism 402 is then installed. The upper linkage hydraulic rod 401 has been installed in the upper hydraulic transmission mechanism 402 before leaving the factory, and the upper linkage hydraulic rod 401 passes through the lower linkage hydraulic pressure. In the hollow cylinder inside the rod 301 , the upper hydraulic transmission mechanism 402 is fixed above the lower hydraulic transmission mechanism 302 by bolts. The upper linkage connecting hinge 404 is tightened and installed at the lower part of the upper linkage hydraulic rod 401 where the inner threaded hole is opened, and at the same time, the lower linkage connecting hinge 307 is tightened and installed at the lower part of the lower linkage hydraulic rod 301 where the inner threaded hole is opened.

f、安装上联动伞支撑杆403和下联动伞支撑杆305,将上联动伞支撑杆403上端铰接点采用螺栓固定于固定装置连接铰304位置,上联动伞支撑杆403下端采用螺栓固定到上联动连接铰404;同理,将下联动伞支撑杆305上端铰接点采用螺栓固定于固定装置连接铰304位置,下联动伞支撑杆305下端采用螺栓固定到下联动连接铰307。f. Install the upper linkage umbrella support rod 403 and the lower linkage umbrella support rod 305, fix the upper hinge point of the upper linkage umbrella support rod 403 to the position of the fixing device connecting hinge 304 with bolts, and use bolts to fix the lower end of the upper linkage umbrella support rod 403 to the upper The linkage connecting hinge 404; similarly, the upper hinge point of the lower linkage umbrella support rod 305 is fixed to the position of the fixing device connecting hinge 304 with bolts, and the lower end of the lower linkage umbrella support rod 305 is bolted to the lower linkage connecting hinge 307.

g、将双曲球形坠406的内螺纹拧入上联动液压杆401末端的外螺纹内,将上联动液压油路405和下联动液压油路306穿过支撑结构臂201和油压管路保护罩203的内部空腔,上联动液压油路405上端与上联动液压杆401的油压接口连接,下端穿过油压管路穿孔7与液压泵站8连接,下联动液压油路306上端与下联动液压杆301的油压接口连接,下端穿过油压管路穿孔7与液压泵站8连接。g. Screw the inner thread of the hyperbolic ball drop 406 into the outer thread at the end of the upper linkage hydraulic rod 401, and pass the upper linkage hydraulic oil circuit 405 and the lower linkage hydraulic oil circuit 306 through the support structure arm 201 and the oil pressure pipeline protection In the inner cavity of the cover 203, the upper end of the upper linkage hydraulic oil circuit 405 is connected to the oil pressure interface of the upper linkage hydraulic rod 401, the lower end is connected to the hydraulic pump station 8 through the perforation 7 of the oil pressure pipeline, and the upper end of the lower linkage hydraulic oil circuit 306 is connected to the hydraulic pump station 8. The hydraulic interface of the lower linkage hydraulic rod 301 is connected, and the lower end is connected to the hydraulic pump station 8 through the through hole 7 of the hydraulic pipeline.

h、安装仓型保护罩9,仓型保护罩9的上部事先固定有橡胶保护罩10,将液压泵站8的电气系统连接到防爆控制箱5,待设备调试后进入正常工作状态。h. Install the warehouse-type protective cover 9. The upper part of the warehouse-type protective cover 9 is fixed with a rubber protective cover 10 in advance, and the electrical system of the hydraulic pump station 8 is connected to the explosion-proof control box 5. After the equipment is debugged, it enters the normal working state.

本实用新型可实现下液压联动通仓系统处理煤仓1下料仓上部煤炭堵仓、上液压联动通仓系统处理煤仓1下料仓下部煤炭堵仓问题,还可实现煤仓1堵仓处理期间煤电分离问题,堵仓液压全程控制,彻底解决免人员进仓处理堵仓事故,消除放炮处理堵仓等安全隐患,提高煤仓1运行效率,降低煤仓1堵仓事故率,降低时间成本,节约电能消耗,可满足不同类型的矿井煤仓1堵仓快速处理的控制需求,具有较好推广价值和实用新型。The utility model can realize the lower hydraulic linkage silo system to deal with the coal blockage in the upper part of the coal bunker 1 lower bunker, and the upper hydraulic linkage silo system to deal with the coal blockage problem in the lower part of the coal bunker 1 lower bunker, and can also realize the coal bunker 1 blockage. During the treatment period, the coal-electricity separation problem, the hydraulic pressure of the blocked warehouse is fully controlled, completely solve the accident of eliminating the need for personnel to enter the warehouse to deal with the blocked warehouse, eliminate safety hazards such as blasting and deal with the blocked warehouse, improve the operation efficiency of the coal bunker 1, reduce the accident rate of the coal bunker 1, and reduce the Time cost, saving power consumption, can meet the control requirements of different types of mine coal bunker 1 blockage fast processing, has good promotion value and utility model.

本实用新型通仓系统的通仓方法,包含以下步骤:The warehouse opening method of the warehouse opening system of the present invention comprises the following steps:

步骤S101,当煤仓1发生堵仓事故,又无法准确确定煤仓1下料口具体堵仓位置时,通过防爆控制箱5操作下液压联动通仓系统疏煤通仓;操作防爆控制箱5,由液压泵站8通过下联动液压油路306给下液压传动机构302供油,使得下联动液压杆301带动下联动伞支撑杆305作上移运动,当下联动伞支撑杆305位移达到最小限度后,使下联动液压杆301带动下联动伞支撑杆305作下移运动至下液压联动通仓系统复位;若一次通仓效果不理想,操作防爆控制箱5使下联动伞支撑杆305作往复运动;Step S101, when the coal bunker 1 has a bunker blocking accident, and the specific blocking position of the coal bunker 1 discharge port cannot be accurately determined, the explosion-proof control box 5 is used to operate the hydraulic linkage system for dredging the coal bunker; operating the explosion-proof control box 5 , the hydraulic pump station 8 supplies oil to the lower hydraulic transmission mechanism 302 through the lower linkage hydraulic oil circuit 306, so that the lower linkage hydraulic rod 301 drives the lower linkage umbrella support rod 305 to move upward, and the displacement of the current linkage umbrella support rod 305 reaches the minimum limit Afterwards, the lower linkage hydraulic rod 301 drives the lower linkage umbrella support rod 305 to move downward until the lower hydraulic linkage warehouse opening system is reset; if the one-time warehouse opening effect is not satisfactory, operate the explosion-proof control box 5 to make the lower linkage umbrella support rod 305 reciprocate sports;

步骤S102,当操作下液压联动通仓系统多次通仓效果较差,初步判断煤仓1堵仓发生在下料口下部,通过防爆控制箱5操作上液压联动通仓系统疏煤通仓;操作防爆控制箱5,由液压泵站8通过上联动液压油路405给上液压传动机构402供油,使得上联动液压杆401带动上联动伞支撑杆403作下移运动,当上联动伞支撑杆403位移达到最大限度后,使上联动液压杆401带动上联动伞支撑杆403作上移运动至上液压联动通仓系统复位;若一次通仓效果不理想,操作防爆控制箱5使上联动伞支撑杆403作往复运动直至疏煤通仓;Step S102, when the hydraulic linkage silo opening system under the operation has a poor effect of opening the silo for many times, it is preliminarily judged that the coal bunker 1 is blocked at the lower part of the discharge port, and the upper hydraulic linkage silo opening system is operated through the explosion-proof control box 5 to clear the coal silo; The explosion-proof control box 5 supplies oil to the upper hydraulic transmission mechanism 402 from the hydraulic pump station 8 through the upper linkage hydraulic oil circuit 405, so that the upper linkage hydraulic rod 401 drives the upper linkage umbrella support rod 403 to move downward, and when the upper linkage umbrella support rod After the displacement of 403 reaches the maximum, make the upper linkage hydraulic rod 401 drive the upper linkage umbrella support rod 403 to move upward to reset the upper hydraulic linkage warehouse system; The rod 403 reciprocates until the coal dredging passes through the bin;

另外,可以同时操作上液压联动通仓系统和下液压联动通仓系统进行煤仓1通仓作业。In addition, the upper hydraulic linkage silo system and the lower hydraulic linkage silo system can be operated at the same time to carry out the coal bunker 1 silo operation.

本实用新型的通仓方法可以实现不需专门的捅仓人员,解决人员进入煤仓1下口捅仓或放炮处理堵仓的安全隐患,降低成本、安全高效、绿色环保,实现机械化,取代人工处理堵仓方法。通仓过程属于静态过程,安全高效,即操作过程无冲击波,不破坏煤仓1仓体结构,保障块煤率,仅需要操作移动上联动液压杆401带动上联动伞支撑杆403作下移运动和下联动液压杆301带动下联动伞支撑杆305作上移运动即可。打破了现有的空气炮煤仓1疏通方法,解决噪音大、间断通仓(再次充气需要一定时间)、堵仓处理效率低、不利于保证煤炭的块煤率等弊端。The silo opening method of the utility model can realize that no special silo personnel is required, solve the hidden safety hazard of personnel entering the lower port of the coal bunker 1 or blasting the silo to deal with the blocked silo, reduce costs, be safe, efficient, green and environmentally friendly, realize mechanization, and replace manual labor. How to deal with blockage. The process of opening the warehouse is a static process, which is safe and efficient, that is, there is no shock wave during the operation, and the structure of the coal bunker 1 is not damaged to ensure the lump coal rate. It only needs to operate and move the upper linkage hydraulic rod 401 to drive the upper linkage umbrella support rod 403 to move downward. The lower linkage umbrella support rod 305 can be driven by the lower linkage hydraulic rod 301 to move upward. It breaks the existing air cannon coal bunker 1 dredging method, and solves the disadvantages of loud noise, intermittent bunkering (it takes a certain time to re-inflate), low efficiency of blocking bunker, and it is not conducive to ensuring the lump coal rate of coal.

需要说明的是,在本说明书中,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。在没有更多限制的情况下,由语句“包括一个……”限定的要素,并不排除在包括所述要素的过程、方法、物品或者设备中还存在另外的相同要素。It should be noted that, in this specification, the terms "comprising", "comprising" or any other variation thereof are intended to encompass non-exclusive inclusion, such that a process, method, article or device comprising a series of elements includes not only those elements , but also other elements not expressly listed or inherent to such a process, method, article or apparatus. Without further limitation, an element qualified by the phrase "comprising a..." does not preclude the presence of additional identical elements in a process, method, article or apparatus that includes the element.

对所公开的实施例的上述说明,使本领域专业技术人员能够实现或使用本实用新型。对这些实施例的多种修改对本领域的专业技术人员来讲是显而易见的,本文中所定义的一般原理可以在不脱离本实用新型的精神或范围的情况下,在其他实施例中实现。因此,本实用新型将不会被限制于本文所示的这些实施例,而是要符合与本文所公开的原理和新颖特点相一致的最宽范围。The above description of the disclosed embodiments enables those skilled in the art to implement or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Thus, the present invention is not to be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.

Claims (8)

1.一种通仓系统,其特征在于,包括:1. a warehouse-through system, characterized in that, comprising: 煤仓;Bunker; 支撑系统,横跨所述煤仓内部并固定在煤仓井壁上;a support system spanning the interior of the coal bunker and being fixed on the coal bunker shaft wall; 下液压联动通仓系统,安装在支撑系统上,用于解决煤仓下料仓上部煤炭堵仓事故;The lower hydraulic linkage silo system is installed on the support system to solve the coal blockage accident in the upper part of the lower silo of the coal bunker; 上液压联动通仓系统,安装在支撑系统上,用于解决煤仓下料仓下部煤炭堵仓事故;以及The upper hydraulic linkage silo system, installed on the support system, is used to solve the coal blockage accident at the lower part of the coal bunker lower silo; and 防爆控制箱,设置在煤仓仓体外,分别与下液压联动通仓系统、上液压联动通仓系统控制连接。The explosion-proof control box is arranged outside the coal bunker, and is respectively connected with the lower hydraulic linkage silo system and the upper hydraulic linkage silo system. 2.根据权利要求1所述的通仓系统,其特征在于,所述煤仓井壁下料口的上部相对开凿有两个开槽口。2 . The silo-passing system according to claim 1 , characterized in that, the upper part of the discharge opening of the coal bunker well wall is relatively excavated with two openings. 3 . 3.根据权利要求2所述的通仓系统,其特征在于,所述支撑系统包括两根支撑结构臂、承载板和油压管路保护罩;每根支撑结构臂的一端镶嵌锚固于开槽口中,另一端采用对接螺栓与承载板固定连接;所述油压管路保护罩沿着煤仓侧壁布置,上端与其中一根支撑结构臂相连通,下端与煤仓侧壁上开设的油压管路穿孔相连通。3 . The warehouse opening system according to claim 2 , wherein the support system comprises two support structure arms, a bearing plate and a protective cover for oil pressure pipelines; one end of each support structure arm is embedded and anchored in the slot. 4 . In the mouth, the other end is fixedly connected with the bearing plate by butt bolts; the oil pressure pipeline protection cover is arranged along the side wall of the coal bunker, the upper end is connected with one of the support structure arms, and the lower end is connected with the oil opening on the side wall of the coal bunker. The perforation of the pressure line is connected. 4.根据权利要求3所述的通仓系统,其特征在于,所述下液压联动通仓系统包括包含下联动液压杆的下液压传动机构、固定装置、固定装置连接铰、多套下联动伞支撑杆、下联动液压油路和下联动连接铰;在所述承载板的中部开设有与下液压传动机构外径匹配的内圆孔,使下联动液压杆穿过所述内圆孔,将下液压传动机构固定于承载板的上部;所述固定装置固定于承载板的下部,固定装置内部为中空,下联动液压杆穿过固定装置伸出;所述固定装置连接铰设置在固定装置的下部,所述下联动连接铰设置在下联动液压杆的下部,所述下联动伞支撑杆的上端铰接点固定于固定装置连接铰位置,下端固定在下联动连接铰;所述下液压传动机构及下联动液压杆的内部均为中空。4 . The warehouse opening system according to claim 3 , wherein the lower hydraulic linkage warehouse opening system comprises a lower hydraulic transmission mechanism comprising a lower linkage hydraulic rod, a fixing device, a fixing device connecting hinge, and multiple sets of lower linkage umbrellas. 5 . a support rod, a lower linkage hydraulic oil circuit and a lower linkage connecting hinge; an inner circular hole matching the outer diameter of the lower hydraulic transmission mechanism is opened in the middle of the bearing plate, so that the lower linkage hydraulic rod passes through the inner circular hole, and the The lower hydraulic transmission mechanism is fixed on the upper part of the bearing plate; the fixing device is fixed on the lower part of the bearing plate, the interior of the fixing device is hollow, and the lower linkage hydraulic rod protrudes through the fixing device; the connecting hinge of the fixing device is arranged on the lower part of the fixing device In the lower part, the lower linkage connecting hinge is arranged at the lower part of the lower linkage hydraulic rod, the upper end hinge point of the lower linkage umbrella support rod is fixed at the position of the fixing device connecting hinge, and the lower end is fixed on the lower linkage connecting hinge; the lower hydraulic transmission mechanism and the lower The interior of the linkage hydraulic rod is hollow. 5.根据权利要求4所述的通仓系统,其特征在于,所述上液压联动通仓系统包括包含上联动液压杆的上液压传动机构、多套上联动伞支撑杆、上联动连接铰、上联动液压油路和双曲球形坠;所述上液压传动机构固定在所述下液压传动机构的上方,所述上联动液压杆穿过下液压传动机构和下联动液压杆内部的中空缸体;所述上联动连接铰设置在上联动液压杆的下部,所述上联动伞支撑杆的上端铰接点固定于固定装置连接铰位置,下端固定在上联动连接铰;所述双曲球形坠固定在上联动液压杆的末端。5. The warehouse opening system according to claim 4, characterized in that, the upper hydraulic linkage warehouse opening system comprises an upper hydraulic transmission mechanism comprising an upper linkage hydraulic rod, multiple sets of upper linkage umbrella support rods, an upper linkage connection hinge, The upper linkage hydraulic oil circuit and the hyperbolic ball drop; the upper hydraulic transmission mechanism is fixed above the lower hydraulic transmission mechanism, and the upper linkage hydraulic rod passes through the lower hydraulic transmission mechanism and the hollow cylinder inside the lower linkage hydraulic rod The upper linkage connecting hinge is arranged on the lower part of the upper linkage hydraulic rod, the upper end hinge point of the upper linkage umbrella support rod is fixed at the position of the fixing device connecting hinge, and the lower end is fixed on the upper linkage connecting hinge; the hyperbolic ball is fixed Link the end of the hydraulic rod on top. 6.根据权利要求5所述的通仓系统,其特征在于,所述上联动液压油路和下联动液压油路穿过支撑结构臂和油压管路保护罩的内部空腔,上联动液压油路一端与上联动液压杆的油压接口连接,另一端穿过油压管路穿孔与液压泵站连接,下联动液压油路一端与下联动液压杆的油压接口连接,另一端穿过油压管路穿孔与液压泵站连接。6. The warehouse opening system according to claim 5, wherein the upper linkage hydraulic oil circuit and the lower linkage hydraulic oil circuit pass through the inner cavity of the support structure arm and the oil pressure pipeline protective cover, and the upper linkage hydraulic One end of the oil circuit is connected to the oil pressure interface of the upper linkage hydraulic rod, the other end is connected to the hydraulic pump station through the perforation of the oil pressure pipeline, one end of the lower linkage hydraulic oil circuit is connected to the oil pressure interface of the lower linkage hydraulic rod, and the other end passes through The oil pressure pipeline perforation is connected with the hydraulic pump station. 7.根据权利要求6所述的通仓系统,其特征在于,所述防爆控制箱与液压泵站的电气系统连接。7 . The warehouse opening system according to claim 6 , wherein the explosion-proof control box is connected with the electrical system of the hydraulic pump station. 8 . 8.根据权利要求7所述的通仓系统,其特征在于,还包括仓型保护罩,所述仓型保护罩的上部固定有橡胶保护罩,所述仓型保护罩安装在支撑系统、上液压联动通仓系统和下液压联动通仓系统的上部。8 . The warehouse-passing system according to claim 7 , further comprising a warehouse-type protective cover, a rubber protective cover is fixed on the upper part of the warehouse-type protective cover, and the warehouse-type protective cover is installed on the support system, the upper The hydraulic linkage system and the upper part of the lower hydraulic linkage system.
CN201921796486.9U 2019-10-24 2019-10-24 a warehouse system Expired - Fee Related CN211033768U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110789860A (en) * 2019-10-24 2020-02-14 中国平煤神马能源化工集团有限责任公司 Warehouse-through system and warehouse-through method

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110789860A (en) * 2019-10-24 2020-02-14 中国平煤神马能源化工集团有限责任公司 Warehouse-through system and warehouse-through method

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