CN211029010U - A special tool for drilling and hinged thrust shoes to install positioning holes on bearing caps - Google Patents

A special tool for drilling and hinged thrust shoes to install positioning holes on bearing caps Download PDF

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Publication number
CN211029010U
CN211029010U CN201921409981.XU CN201921409981U CN211029010U CN 211029010 U CN211029010 U CN 211029010U CN 201921409981 U CN201921409981 U CN 201921409981U CN 211029010 U CN211029010 U CN 211029010U
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Prior art keywords
shape
bearing cover
limit
limit baffle
positioning
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Chinese (zh)
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刘一庆
邓皓匀
彭洁梅
刘锦
陈文武
陈家访
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Guangxi Yuchai Machinery Co Ltd
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Guangxi Yuchai Machinery Co Ltd
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Abstract

本实用新型公开了一种钻铰止推瓦安装轴承盖上安装定位孔的专用工装,包括紧定夹具和固定铰座,所述紧定夹具由紧定螺钉、定位角钢,形位底座、限位挡板和限位凸块构成,所述定位角钢左侧侧壁上开设有与紧定螺钉相配合的螺纹孔,所述定位角钢的底板顶部中右侧设有一形位底座,所述形位底座的右侧面设有一立起的限位挡板,所述限位挡板的左侧还设有一限位凸块,本实用新型具有保证了孔位置的精准度,工作稳定,提高了工作效率,使用方便等特点。

Figure 201921409981

The utility model discloses a special tool for installing a positioning hole on a bearing cover of a drill hinge thrust shoe, which comprises a tightening fixture and a fixing hinge seat. The position baffle plate and the limit protrusion block are formed. The left side wall of the positioning angle steel is provided with a threaded hole matched with the set screw. The right side of the position base is provided with a standing limit baffle plate, and the left side of the limit baffle plate is also provided with a limit block. Work efficiency, easy to use and so on.

Figure 201921409981

Description

一种钻铰止推瓦安装轴承盖上安装定位孔的专用工装A special tool for drilling and hinged thrust shoes to install positioning holes on bearing caps

【技术领域】【Technical field】

本实用新型属于机械制造领域,具体涉及一种钻绞止推瓦安装轴承盖上安装定位孔的专用工装。The utility model belongs to the field of machinery manufacturing, in particular to a special tool for drilling and twisting thrust shoes to install positioning holes on bearing covers.

【背景技术】【Background technique】

目前在内燃机制造行业,止推瓦安装轴承盖又称发动机轴承盖,在内燃机中属于不可或缺的部件之一,在对止推瓦安装轴承盖进行加工时,为了方便安装止推瓦片,需要在轴承盖上钻绞止推瓦安装定位孔,由于钻绞的孔径较小,而且没有基准,所以加工的时候会出现孔的位置出现偏差的现象,如果是使用专用的工作台,成本就非常高,目前人工操作钻削还没有能掌控非常精准,报废率较高,这样不仅增加了返工的成本,还加大了劳动力,延长了工作节拍,实际生产效率低。因此,要发明一种既能提高工作效率,又能保证钻绞的孔符合加工要求的钻绞止推瓦安装轴承盖上安装定位孔的专用工装是非常有必要的。At present, in the internal combustion engine manufacturing industry, the thrust pad mounting bearing cap, also known as the engine bearing cap, is one of the indispensable components in the internal combustion engine. When processing the thrust pad mounting bearing cap, in order to facilitate the installation of the thrust pad, It is necessary to drill and twist the thrust pad installation positioning hole on the bearing cover. Since the diameter of the drill is small and there is no benchmark, the position of the hole will be deviated during processing. If a special workbench is used, the cost will be high. Very high. At present, manual drilling has not been able to be controlled very accurately, and the scrap rate is high, which not only increases the cost of rework, but also increases the labor force, prolongs the work cycle, and the actual production efficiency is low. Therefore, it is very necessary to invent a special tool for installing the positioning holes on the bearing cover of the drilled thrust shoe, which can not only improve the work efficiency, but also ensure that the drilled and drilled holes meet the processing requirements.

以上背景技术内容的公开仅用于辅助理解本实用新型的实用新型构思及技术方案,其并不必然属于本专利申请的现有技术,在没有明确的证据表明上述内容在本专利申请的申请日已经公开的情况下,上述背景技术不应当用于评价本申请的新颖性和创造性。The disclosure of the above background technology content is only used to assist the understanding of the utility model concept and technical solution of the present invention, and it does not necessarily belong to the prior art of the present patent application. In the case of disclosure, the above background art should not be used to evaluate the novelty and inventive step of the present application.

【实用新型内容】【Content of utility model】

本实用新型的目的在于提供一种钻绞止推瓦安装轴承盖上安装定位孔的专用工装,以解决现有技术带来的工作效率低,加工不精准等问题。The purpose of the utility model is to provide a special tool for drilling and twisting thrust pads to install positioning holes on bearing caps, so as to solve the problems of low work efficiency and inaccurate processing caused by the prior art.

为了解决以上技术问题,本实用新型采用以下技术方案:In order to solve the above technical problems, the utility model adopts the following technical solutions:

一种钻铰止推瓦安装轴承盖上安装定位孔的专用工装,包括紧定夹具和固定铰座,所述紧定夹具由紧定螺钉、定位角钢,形位底座、限位挡板和限位凸块构成,所述定位角钢左侧侧壁上开设有与紧定螺钉相配合的螺纹孔,所述定位角钢的底板顶部中右侧设有一形位底座,所述形位底座的右侧面设有一立起的限位挡板,所述限位挡板的左侧还设有一限位凸块。A special tool for drilling a hinged thrust shoe to install a positioning hole on a bearing cover, including a tightening fixture and a fixed hinge seat, the tightening fixture is composed of a tightening screw, a positioning angle steel, a shape and position base, a limit baffle and a limiter. The left side wall of the positioning angle steel is provided with a threaded hole matched with a set screw, the right side of the bottom plate of the positioning angle steel is provided with a shape base, and the right side of the shape base There is a standing limit baffle on the surface, and a limit bump is also arranged on the left side of the limit baffle.

进一步地,所述定位角钢和形位底座以及形位底座和限位挡板均是通过内六角紧固螺钉进行连接,所述限位挡板和限位凸块通过内六角紧固螺栓进行连接。Further, the positioning angle steel and the shape base as well as the shape base and the limit baffle are connected by inner hexagon fastening screws, and the limit baffle and the limit bump are connected by inner hexagon fastening bolts. .

进一步地,所述形位底座呈半圆状,所述形位底座背面还开设有两个带半管螺纹的圆形通孔,所述形位底座的两个圆形螺纹通孔中各设有一带有定位孔的空心螺丝,所述形位底座半圆状部分的侧壁还开设有两个互为对称分布的圆形通孔。Further, the shape and position base is in a semicircular shape, and the back of the shape and position base is also provided with two circular through holes with half-pipe threads, and each of the two circular threaded through holes of the shape and position base is provided with A hollow screw with a positioning hole, the side wall of the semicircular part of the shape base is also provided with two symmetrically distributed circular through holes.

进一步地,所述限位凸块的左端两个角为圆弧状。Further, the two corners of the left end of the limiting protrusion are arc-shaped.

进一步地,所述固定铰座由一矩形镂空底板和两条L状圆柱钢条构成,所述镂空底板的中部内侧壁设有一条支撑横杠,两条所述L状圆柱钢条的短边与支撑横杠的顶面结合且均匀分布在支撑横杠的中左侧及中右侧。Further, the fixed hinge seat is composed of a rectangular hollow bottom plate and two L-shaped cylindrical steel bars. It is combined with the top surface of the support bar and evenly distributed on the middle left and middle right of the support bar.

本实用新型所达到的有益效果是:结构简单,使用方便;通过使用本实用新型对止推瓦安装轴承盖进行钻绞孔定位,保证了孔位置的精准度;工作稳定,提高了工作效率;实用性强,降低了成本。The beneficial effects achieved by the utility model are as follows: the structure is simple and the use is convenient; by using the utility model to perform drilling and reaming positioning on the bearing cover installed on the thrust shoe, the accuracy of the hole position is ensured; the work is stable and the work efficiency is improved; Strong practicability and reduced cost.

【附图说明】【Description of drawings】

附图用来提供对本实用新型的进一步理解,并且构成说明书的一部分,与本实用新型的实施例一起用于解释本实用新型,并不构成对本实用新型的限制。在附图中:The accompanying drawings are used to provide a further understanding of the present invention, and constitute a part of the specification, and are used to explain the present invention together with the embodiments of the present invention, and do not constitute a limitation to the present invention. In the attached image:

图1是本实用新型的立体示意图;Fig. 1 is the three-dimensional schematic diagram of the present utility model;

图2是本实用新型主视图;Fig. 2 is the front view of the present utility model;

图3是本实用新型的俯视图;Fig. 3 is the top view of the present utility model;

图4是本实用新型固定铰座的立体示意图。4 is a perspective view of the fixed hinge seat of the present invention.

1、紧定螺钉;2、定位角钢;3、形位底座;4、限位挡板;5、限位凸块;6、内六角紧固螺栓;7、固定铰座。1. Set screw; 2. Positioning angle steel; 3. Shape base; 4. Limit baffle; 5. Limit bump; 6. Hexagon socket bolt; 7. Fixed hinge seat.

【具体实施方式】【Detailed ways】

下面结合具体实施例进行具体说明。The following will describe in detail with reference to specific embodiments.

下面结合具体实施方式对本实用新型作进一步详细说明。应该强调的是,下述说明仅仅是示例性的,而不是为了限制本实用新型的范围及其应用。The present utility model will be further described in detail below in conjunction with the specific embodiments. It should be emphasized that the following description is exemplary only, and is not intended to limit the scope of the present invention and its application.

如图1-3所示,一种钻铰止推瓦安装轴承盖上安装定位孔的专用工装,包括紧定螺钉1;定位角钢2;形位底座3;限位挡板4;限位凸块5;内六角紧固螺栓6;固定铰座7,定位角钢2左侧侧壁上开设有与紧定螺钉1相配合的螺纹孔,定位角钢2的底板顶部中右侧设有一形位底座3,形位底座3的右侧面设有一立起的限位挡板4,限位挡板4的左侧还设有一限位凸块5,定位角钢2和形位底座3以及形位底座3和限位挡板4均是通过内六角紧固螺钉6进行连接,限位挡板5和限位凸块5通过内六角紧固螺栓6进行连接,形位底座3呈半圆状,形位底座3背面还开设有两个带半管螺纹的圆形通孔,形位底座3的两圆形螺纹通孔中各设有一带有定位孔的空心螺丝,限位凸块5的左端两个角为圆弧状,固定铰座7由一矩形镂空底板7-1和两条L状圆柱钢条7-2构成,镂空底板7-1的中部内侧壁设有一条支撑横杠7-3,两条L状圆柱钢条7-2的短边与支撑横杠7-3的顶面结合且均匀分布在支撑横杠7-3的中左侧及中右侧。As shown in Figure 1-3, a special tool for drilling hinge thrust shoes to install positioning holes on bearing caps, including set screws 1; positioning angle steel 2; shape base 3; limit baffle 4; limit protrusion Block 5; inner hexagon fastening bolt 6; fixed hinge seat 7, the left side wall of the positioning angle steel 2 is provided with a threaded hole matched with the set screw 1, and a shape base is provided on the right side of the top of the bottom plate of the positioning angle steel 2 3. The right side of the shape base 3 is provided with a standing limit baffle 4, the left side of the limit baffle 4 is also provided with a limit bump 5, the positioning angle steel 2 and the shape base 3 and the shape base 3 and the limit baffle 4 are connected by the inner hexagon fastening screws 6, the limit baffle 5 and the limit bump 5 are connected by the inner hexagon fastening bolts 6, the shape base 3 is semicircular, the shape The back of the base 3 is also provided with two circular through holes with half-pipe threads. The two circular threaded through holes of the shape base 3 are each provided with a hollow screw with a positioning hole. The corners are arc-shaped, and the fixed hinge seat 7 is composed of a rectangular hollow bottom plate 7-1 and two L-shaped cylindrical steel bars 7-2. The short sides of the two L-shaped cylindrical steel bars 7-2 are combined with the top surface of the support bar 7-3 and are evenly distributed on the middle left and middle right of the support bar 7-3.

在本实用新型的使用过程时,先将紧定夹具套进固定铰座7的两条L状圆柱钢条7-1的长端上,保证其放置止推瓦轴承盖时的稳定性,然后将止推瓦轴承盖放到紧定夹具中,手动将止推瓦轴承盖的两个连接脚推至限位挡板4的左侧,使其贴紧限位挡板4,在止推瓦轴承盖贴紧限位挡板4时,形位底座3根据自己左侧两个圆弧状的特征与止推瓦轴承盖曲面的侧壁进行配合贴紧限位,从而找到钻绞孔的位置,然后上紧紧定螺钉1,将紧定夹具和止推瓦轴承盖一起翻转,卸下固定铰座7,根据形位底座3的形状和止推瓦轴承盖安装止推瓦片的止推瓦槽的外部轮廓相对比,并以此对照钻绞孔位置的定位是否准确,如果出现左右位置有明显的偏差,只需拧松紧定螺钉1,轻轻敲击专用工装的形位底座3的左侧或者右侧,将明显的误差进行手动消除,再拧紧紧定螺钉1,使用钻头通过空心螺丝的导向作用,即可进行止推瓦轴承盖转孔工作,本实用新型在使用时,既保证了孔的位置的准确度,也降低了制造过程中的废品率;大大提高了工作效率;结构简单,操作方便;使用过程中工作稳定,实用性强。During the use process of the present utility model, firstly, the tightening fixture is sleeved on the long ends of the two L-shaped cylindrical steel bars 7-1 of the fixed hinge base 7 to ensure the stability of the thrust shoe bearing cover when it is placed, and then Put the thrust pad bearing cap into the clamping fixture, and manually push the two connecting feet of the thrust pad bearing cap to the left side of the limit baffle 4 to make it close to the limit baffle 4. When the bearing cover is in close contact with the limit baffle 4, the shape and position base 3 cooperates with the side wall of the curved surface of the thrust pad bearing cover according to the two arc-shaped features on its left side, so as to find the position of drilling and reaming. , then tighten the set screw 1, turn the tightening fixture and the thrust pad bearing cover over together, remove the fixed hinge seat 7, and install the thrust pad of the thrust pad according to the shape of the base 3 and the thrust pad bearing cover. Compare the outer contour of the tile groove, and check whether the positioning of the drilling and reaming position is accurate. If there is an obvious deviation in the left and right positions, just loosen the set screw 1 and tap the shape and position base 3 of the special tooling lightly. On the left or right side, the obvious errors are manually eliminated, and then the set screw 1 is tightened, and the thrust pad bearing cover can be rotated through the guiding action of the hollow screw by the drill bit. When the utility model is used, both The accuracy of the position of the holes is ensured, and the reject rate in the manufacturing process is also reduced; the work efficiency is greatly improved; the structure is simple and the operation is convenient; the work is stable during use and has strong practicability.

以上内容不能认定本实用新型的具体实施只局限于这些说明,对于本实用新型所属技术领域的普通技术人员来说,在不脱离本实用新型构思的前提下,还可以做出若干简单推演或替换,都应当视为属于本实用新型由所提交的权利要求书确定的专利保护范围。The above content cannot be considered that the specific implementation of the present utility model is limited to these descriptions. For those of ordinary skill in the technical field to which the present utility model belongs, under the premise of not departing from the concept of the present utility model, some simple deductions or replacements can also be made. , shall be deemed to belong to the scope of patent protection of the utility model determined by the submitted claims.

Claims (5)

1.一种钻铰止推瓦安装轴承盖上安装定位孔的专用工装,其特征在于:包括紧定夹具和固定铰座,所述紧定夹具由紧定螺钉、定位角钢,形位底座、限位挡板和限位凸块构成,所述定位角钢左侧侧壁上开设有与紧定螺钉相配合的螺纹孔,所述定位角钢的底板顶部中右侧设有一形位底座,所述形位底座的右侧面设有一立起的限位挡板,所述限位挡板的左侧还设有一限位凸块。1. A special tooling for installing positioning holes on the bearing cover of a drill hinge thrust shoe is characterized in that: comprising a clamping fixture and a fixed hinge seat, and the clamping fixture is composed of a set screw, a positioning angle steel, a shape and position base, A limit baffle plate and a limit bump are formed. The left side wall of the positioning angle steel is provided with a threaded hole matched with a set screw. The right side of the shape and position base is provided with a standing limit baffle, and the left side of the limit baffle is further provided with a limit bump. 2.根据权利要求1所述的一种钻铰止推瓦安装轴承盖上安装定位孔的专用工装,其特征在于:所述定位角钢和形位底座以及形位底座和限位挡板均是通过内六角紧固螺钉进行连接,所述限位挡板和限位凸块通过内六角紧固螺栓进行连接。2. A special tooling for installing positioning holes on a drilling hinge thrust shoe installation bearing cover according to claim 1, characterized in that: the positioning angle steel and the shape and position base as well as the shape and position base and the limit baffle are all The connection is carried out by using hexagon socket head cap screws, and the limit baffle plate and the limit bump are connected by means of hexagon socket head cap screws. 3.根据权利要求1所述的一种钻铰止推瓦安装轴承盖上安装定位孔的专用工装,其特征在于:所述形位底座呈半圆状,所述形位底座背面还开设有两个带半管螺纹的圆形通孔,所述形位底座的两个圆形螺纹通孔中各设有一带有定位孔的空心螺丝,所述形位底座半圆状部分的侧壁还开设有两个互为对称分布的圆形通孔。3. A special tooling for installing positioning holes on a bearing cover of a drill hinge thrust shoe according to claim 1, characterized in that: the shape and position base is in a semicircular shape, and the back of the shape and position base is also provided with two a circular through hole with a half pipe thread, each of the two circular threaded through holes of the shape base is provided with a hollow screw with a positioning hole, and the side wall of the semicircular part of the shape base is also provided with Two circular through holes symmetrically distributed to each other. 4.根据权利要求1所述的一种钻铰止推瓦安装轴承盖上安装定位孔的专用工装,其特征在于:所述限位凸块的左端两个角为圆弧状。4 . The special tool for installing the positioning hole on the bearing cover of the drilling hinge thrust shoe according to claim 1 , wherein the two corners of the left end of the limiting protrusion are arc-shaped. 5 . 5.根据权利要求1所述的一种钻铰止推瓦安装轴承盖上安装定位孔的专用工装,其特征在于:所述固定铰座由一矩形镂空底板和两条L状圆柱钢条构成,所述镂空底板的中部内侧壁设有一条支撑横杠,两条所述L状圆柱钢条的短边与支撑横杠的顶面结合且均匀分布在支撑横杠的中左侧及中右侧。5 . The special tool for installing positioning holes on the bearing cover of the drill hinge thrust shoe according to claim 1 , wherein the fixed hinge seat is composed of a rectangular hollow bottom plate and two L-shaped cylindrical steel bars. 6 . , the middle inner side wall of the hollow bottom plate is provided with a support bar, and the short sides of the two L-shaped cylindrical steel bars are combined with the top surface of the support bar and are evenly distributed on the middle left and middle right of the support bar side.
CN201921409981.XU 2019-08-28 2019-08-28 A special tool for drilling and hinged thrust shoes to install positioning holes on bearing caps Expired - Fee Related CN211029010U (en)

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CN201921409981.XU CN211029010U (en) 2019-08-28 2019-08-28 A special tool for drilling and hinged thrust shoes to install positioning holes on bearing caps

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Granted publication date: 20200717