CN211018571U - Separation support convenient for repairing motor - Google Patents
Separation support convenient for repairing motor Download PDFInfo
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- CN211018571U CN211018571U CN201922256802.XU CN201922256802U CN211018571U CN 211018571 U CN211018571 U CN 211018571U CN 201922256802 U CN201922256802 U CN 201922256802U CN 211018571 U CN211018571 U CN 211018571U
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- 238000000926 separation method Methods 0.000 title claims abstract description 11
- 238000003825 pressing Methods 0.000 claims description 22
- 238000005096 rolling process Methods 0.000 claims description 17
- 230000000903 blocking effect Effects 0.000 claims description 10
- 239000003292 glue Substances 0.000 claims description 2
- 238000012423 maintenance Methods 0.000 abstract description 17
- 238000003466 welding Methods 0.000 abstract 1
- 238000010586 diagram Methods 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 230000000694 effects Effects 0.000 description 3
- 238000001125 extrusion Methods 0.000 description 2
- 210000001503 joint Anatomy 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 230000005674 electromagnetic induction Effects 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000003032 molecular docking Methods 0.000 description 1
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Abstract
Description
技术领域technical field
本实用新型涉及电机维修技术领域,具体是一种便于电机修理用分离支架。The utility model relates to the technical field of motor maintenance, in particular to a separation bracket for convenient motor maintenance.
背景技术Background technique
电机是指依据电磁感应定律实现电能的转换或传递的一种电磁装置。电机(俗称马达),在电路中用字母"M"(旧标准用"D")表示。它的主要作用是产生驱动转矩,作为用电器械或各种机械的动力源。电机维修是指电机因为长期连续不断使用,再加上使用者操作不当,经常会发生电机故障,电机维修应该由专业的人员负责,保障电机运行良好。电机维修可以节约成本提高电机利用率。Motor refers to an electromagnetic device that realizes the conversion or transfer of electrical energy according to the law of electromagnetic induction. Motors (commonly known as motors) are represented in circuits by the letter "M" (the old standard used "D"). Its main function is to generate driving torque as a power source for electrical appliances or various machinery. Motor maintenance refers to the fact that due to the long-term continuous use of the motor and the improper operation of the user, motor failures often occur. The motor maintenance should be carried out by professional personnel to ensure the good operation of the motor. Motor maintenance can save costs and improve motor utilization.
在进行电机维修时需要对电机的外壳进行脱离,传统的脱离方式采用的是人工进行挤压,使得中间的转子进行顶出,此种方式很是费时费力,同时在进行搬运电机时对工作人员的体力消耗很大,给维修电机的工作带来了很多的工作量,让维修生产的效果大大降低。When the motor is repaired, the outer casing of the motor needs to be detached. The traditional detachment method uses manual extrusion to eject the rotor in the middle. This method is very time-consuming and labor-intensive. The physical strength of the motor is very large, which brings a lot of workload to the maintenance of the motor, and greatly reduces the effect of maintenance production.
实用新型内容Utility model content
本实用新型的目的在于提供一种便于电机修理用分离支架,以解决上述背景技术中提出的人工进行挤压,使得中间的转子进行顶出,此种方式很是费时费力,同时在进行搬运电机时对工作人员的体力消耗很大,给维修电机的工作带来了很多的工作量的问题。The purpose of this utility model is to provide a separation bracket for easy motor repair, in order to solve the problem of manual extrusion proposed in the above-mentioned background technology, so that the middle rotor can be ejected. This method is very time-consuming and labor-intensive. At the same time, the physical strength of the staff is very large, which brings a lot of workload problems to the maintenance of the motor.
为实现上述目的,本实用新型提供如下技术方案:To achieve the above object, the utility model provides the following technical solutions:
一种便于电机修理用分离支架,包括主固定底座板,所述主固定底座板的底面靠近四边角位置螺栓连接有防滑支撑垫块,所述主固定底座板的内侧边开设有滑动卡接槽,所述滑动卡接槽的内侧边水平卡接有移动支撑底板,所述主固定底座板的顶面靠近四边角位置垂直向上焊接有支撑立柱,所述支撑立柱的顶端水平焊接有顶固定平板,所述顶固定平板的顶面中间位置螺栓连接有主上拉气缸,所述顶固定平板的顶面靠近主上拉气缸的侧边位置螺栓连接有侧下压气缸,所述顶固定平板的底面对接有下压套管体,所述下压套管体的外侧边靠近顶端位置对称焊接有侧支撑块,所述下压套管体的内侧边靠近底端位置焊接有对接固定圆环,所述主上拉气缸的输出端固定套接有拉接钩体,所述移动支撑底板的两侧边对称焊接有卡接延伸条,所述卡接延伸条的一端侧边垂直焊接有阻挡支撑块,所述滑动卡接槽的两内侧边对称开设有限位卡接槽,所述滑动卡接槽的内侧边开设有隐藏凹槽,所述隐藏凹槽的内侧边卡接有助力滚动轮,所述助力滚动轮的两端对称焊接有插接固定杆。A separation bracket for easy motor repair, including a main fixed base plate, the bottom surface of the main fixed base plate is bolted with anti-skid support pads near the four corners, and the inner side of the main fixed base plate is provided with sliding snap joints The inner side of the sliding clamping slot is horizontally clamped with a movable support base plate, the top surface of the main fixed base plate is close to the corners of the four sides and is welded vertically upward with a support column, and the top of the support column is welded with a top horizontally. Fixing the flat plate, the middle position of the top surface of the top fixed flat plate is bolted with the main pull-up cylinder, and the top surface of the top fixed plate is close to the side of the main upward-pulling cylinder. The bottom surface of the flat plate is connected with a pressing sleeve body, the outer side of the pressing sleeve body is symmetrically welded with a side support block near the top end, and the inner side of the pressing sleeve body is welded with a butt joint near the bottom end. A fixed ring, the output end of the main pull-up cylinder is fixedly sleeved with a pulling hook body, the two sides of the mobile support base plate are symmetrically welded with a clamping extension strip, and one side of the clamping extension strip is vertical. A blocking support block is welded, the two inner sides of the sliding clamping groove are symmetrically provided with limited clamping grooves, the inner side of the sliding clamping groove is provided with a hidden groove, and the inner side of the hidden groove is A power-assisted rolling wheel is clamped and connected, and two ends of the power-assisted rolling wheel are symmetrically welded with plug-in fixing rods.
作为本实用新型的一种优选实施方式:所述防滑支撑垫块的个数为四个,且四个防滑支撑垫块采用胶类材质,滑动卡接槽贯穿主固定底座板的顶面延伸至外侧边,且滑动卡接槽的一侧边贯穿主固定底座板的一侧边延伸至外侧边,滑动卡接槽开设在主固定底座板的中间位置。As a preferred embodiment of the present utility model: the number of the anti-skid support pads is four, and the four anti-skid support pads are made of glue material, and the sliding snap groove extends through the top surface of the main fixed base plate to the The outer side, and one side of the sliding clamping groove extends through one side of the main fixed base plate to the outer side, and the sliding clamping groove is opened at the middle position of the main fixed base plate.
作为本实用新型的一种优选实施方式:所述移动支撑底板的顶面与主固定底座板的顶面保持在同一水平面,支撑立柱的个数为四根,且四根支撑立柱之间相互平行设置在主固定底座板的顶面四边角位置,顶固定平板与主固定底座板之间相互平行,主上拉气缸和侧下压气缸的输出端贯穿顶固定平板的顶面延伸至底面。As a preferred embodiment of the present utility model: the top surface of the movable support base plate and the top surface of the main fixed base plate are kept at the same level, the number of support columns is four, and the four support columns are parallel to each other It is arranged at the four corners of the top surface of the main fixed base plate. The top fixed plate and the main fixed base plate are parallel to each other.
作为本实用新型的一种优选实施方式:所述侧下压气缸的个数为两个,且两个侧下压气缸分别对称设置在主上拉气缸的两侧边位置,主上拉气缸的输出端向下延伸至下压套管体的内侧中心位置,且下压套管体的长度与主上拉气缸的输出端长度保持一致。As a preferred embodiment of the present invention, the number of the side lowering cylinders is two, and the two side lowering cylinders are symmetrically arranged on both sides of the main upper-pulling cylinder. The output end extends downward to the inner center position of the pressing sleeve body, and the length of the pressing sleeve body is consistent with the length of the output end of the main pulling-up cylinder.
作为本实用新型的一种优选实施方式:所述侧支撑块的个数为两块,且侧下压气缸的输出端垂直焊接在侧支撑块的顶面中心位置,卡接延伸条的外侧边卡接在滑动卡接槽的内侧边,阻挡支撑块的个数与卡接延伸条的个数保持一致,且阻挡支撑块的外侧边卡接在限位卡接槽的内侧边。As a preferred embodiment of the present utility model: the number of the side support blocks is two, and the output end of the side pressing cylinder is vertically welded to the center position of the top surface of the side support block, and the outer side of the extension strip is clamped. The edge is clamped on the inner side of the sliding clamping groove, the number of blocking support blocks is consistent with the number of clamping extension bars, and the outer side of the blocking support block is clamped on the inner side of the limit clamping groove. .
作为本实用新型的一种优选实施方式:所述隐藏凹槽均匀开设在滑动卡接槽的顶面和底面位置,且相互之间对应平行设置,助力滚动轮的外侧边延伸至隐藏凹槽的开口端,且插接固定杆在远离助力滚动轮的两端插接在隐藏凹槽的内侧边。As a preferred embodiment of the present utility model: the hidden grooves are evenly opened on the top and bottom surfaces of the sliding clamping grooves, and are arranged in parallel with each other, and the outer side of the power-assisted rolling wheel extends to the hidden grooves The open end of the plug-in fixing rod is plugged into the inner side of the hidden groove at both ends away from the power-assisted rolling wheel.
与现有技术相比,本实用新型的有益效果是:Compared with the prior art, the beneficial effects of the present utility model are:
将移动支撑底板从滑动卡接槽的内部进行拉出,然后将需要进行维修的电机放置到移动支撑底板的顶面位置,对移动支撑底板向主固定底座板内部进行推动,在移动支撑底板的推动时,卡接延伸条在滑动卡接槽的内部进行运动,且在隐藏凹槽内部的助力滚动轮的滚动作用下设移动支撑底板在进行推动时更加的省力,在阻挡支撑块的作用下使得移动支撑底板不会从滑动卡接槽内部脱离,当移动支撑底板将维修电机运动到主固定底座板顶面中间位置,然后在主上拉气缸作用下使得输出端带着拉接钩体向下方运动,对维修电机进行钩接住去向上运动,同时在侧下压气缸的作用下使得对侧支撑块进行下压,从而使得下压套管体向下运动,在下压套管体底端进行扣接在维修电机的一端时,且对接固定圆环进行对接在维修电机的外壳端,在下压套管体继续向下运动时使得外壳和电机机芯向相反的方向运动达到脱离的效果。装置结构简单操作方便快捷,在进行脱离时省时省力且无需人工进行搬运,给工作人员减轻了搬运和控制的压力,使得工作效率大大提高。Pull out the mobile support base plate from the inside of the sliding snap groove, then place the motor that needs to be repaired on the top surface of the mobile support base plate, and push the mobile support base plate to the inside of the main fixed base plate. When pushing, the clamping extension strip moves inside the sliding clamping groove, and under the rolling action of the power-assisted rolling wheel in the hidden groove, the movable support bottom plate is more labor-saving when pushing, and under the action of the blocking support block So that the moving support base plate will not be detached from the sliding snap groove, when the moving support base plate will move the maintenance motor to the middle position of the top surface of the main fixed base plate, and then under the action of the main pull-up cylinder, the output end will bring the pull hook body to the middle position. Downward movement, the maintenance motor is hooked to move upward, and at the same time, under the action of the side pressing cylinder, the opposite side support block is pressed down, so that the pressing casing body moves downward, and the bottom end of the pressing casing body is pressed down. When it is buckled on one end of the maintenance motor, and the docking fixed ring is docked on the outer shell end of the maintenance motor, when the casing body is pressed down and continues to move downward, the outer shell and the motor core move in the opposite direction to achieve the effect of disengagement. The device has a simple structure, is convenient and quick to operate, saves time and effort when disengaging, and does not require manual handling, which reduces the pressure of handling and control for the staff, and greatly improves the work efficiency.
附图说明Description of drawings
通过阅读参照以下附图对非限制性实施例所作的详细描述,本实用新型的其它特征、目的和优点将会变得更明显:Other features, objects and advantages of the present invention will become more apparent by reading the detailed description of non-limiting embodiments with reference to the following drawings:
图1为一种便于电机修理用分离支架的立体结构示意图;Fig. 1 is a kind of three-dimensional structure schematic diagram of the separation bracket that is convenient for motor repair;
图2为一种便于电机修理用分离支架中下压套管体剖面细节的结构示意图;Fig. 2 is a kind of structure schematic diagram of the sectional details of the push-down sleeve body in the separation bracket for the convenience of motor repair;
图3为一种便于电机修理用分离支架中滑动卡接槽剖面内部细节的结构示意图;Fig. 3 is a kind of structural schematic diagram of the internal details of the cross-section of the sliding snap groove in the separation bracket for motor repair;
图4为一种便于电机修理用分离支架中移动支撑底板俯视细节的结构示意图。FIG. 4 is a schematic structural diagram of a top view detail of a movable support base plate in a separation bracket for easy motor repair.
图中:1-主固定底座板;2-防滑支撑垫块;3-滑动卡接槽;4-移动支撑底板;5-支撑立柱;6-顶固定平板;7-主上拉气缸;8-侧下压气缸;9-下压套管体;10-侧支撑块;11-对接固定圆环;12-拉接钩体;13-卡接延伸条;14-阻挡支撑块;15-限位卡接槽;16-隐藏凹槽;17-助力滚动轮;18-插接固定杆。In the figure: 1-Main fixed base plate; 2-Anti-slip support pad; 3-Sliding snap groove; 4-Mobile support base plate; 5-Support column; 6-Top fixed plate; Side pressing cylinder; 9-pressing sleeve body; 10-side support block; 11-butting fixing ring; 12-pulling hook body; 13-clamping extension strip; 14-blocking support block; 15-limiting Snap groove; 16-Hidden groove; 17-Power roller; 18-Plug fixing rod.
具体实施方式Detailed ways
请参阅图1,本实用新型实施例中,一种便于电机修理用分离支架,包括主固定底座板1,主固定底座板1的底面靠近四边角位置螺栓连接有防滑支撑垫块2,防滑支撑垫块2的个数为四个,且四个防滑支撑垫块2采用胶类材质,滑动卡接槽3贯穿主固定底座板1的顶面延伸至外侧边,且滑动卡接槽3的一侧边贯穿主固定底座板1的一侧边延伸至外侧边,滑动卡接槽3开设在主固定底座板1的中间位置,主固定底座板1的内侧边开设有滑动卡接槽3,滑动卡接槽3的内侧边水平卡接有移动支撑底板4,移动支撑底板4的顶面与主固定底座板1的顶面保持在同一水平面,支撑立柱5的个数为四根,且四根支撑立柱5之间相互平行设置在主固定底座板1的顶面四边角位置,顶固定平板6与主固定底座板1之间相互平行,主上拉气缸7和侧下压气缸8的输出端贯穿顶固定平板6的顶面延伸至底面,主固定底座板1的顶面靠近四边角位置垂直向上焊接有支撑立柱5,支撑立柱5的顶端水平焊接有顶固定平板6,顶固定平板6的顶面中间位置螺栓连接有主上拉气缸7,顶固定平板6的顶面靠近主上拉气缸7的侧边位置螺栓连接有侧下压气缸8,侧下压气缸8的个数为两个,且两个侧下压气缸8分别对称设置在主上拉气缸7的两侧边位置,主上拉气缸7的输出端向下延伸至下压套管体9的内侧中心位置,且下压套管体9的长度与主上拉气缸7的输出端长度保持一致,顶固定平板6的底面对接有下压套管体9;Referring to FIG. 1, in the embodiment of the present utility model, a separation bracket for easy motor repair includes a main
请参阅图2,本实用新型实施例中,一种便于电机修理用分离支架,其中下压套管体9的外侧边靠近顶端位置对称焊接有侧支撑块10,侧支撑块10的个数为两块,且侧下压气缸8的输出端垂直焊接在侧支撑块10的顶面中心位置,卡接延伸条13的外侧边卡接在滑动卡接槽3的内侧边,阻挡支撑块14的个数与卡接延伸条13的个数保持一致,且阻挡支撑块14的外侧边卡接在限位卡接槽15的内侧边,下压套管体9的内侧边靠近底端位置焊接有对接固定圆环11,主上拉气缸7的输出端固定套接有拉接钩体12;Please refer to FIG. 2 , in the embodiment of the present utility model, a separate bracket for motor repair is provided, wherein the outer side of the
请参阅图3、4,本实用新型实施例中,一种便于电机修理用分离支架,其中移动支撑底板4的两侧边对称焊接有卡接延伸条13,卡接延伸条13的一端侧边垂直焊接有阻挡支撑块14,滑动卡接槽3的两内侧边对称开设有限位卡接槽15,滑动卡接槽3的内侧边开设有隐藏凹槽16,隐藏凹槽16均匀开设在滑动卡接槽3的顶面和底面位置,且相互之间对应平行设置,助力滚动轮17的外侧边延伸至隐藏凹槽16的开口端,且插接固定杆18在远离助力滚动轮17的两端插接在隐藏凹槽16的内侧边,隐藏凹槽16的内侧边卡接有助力滚动轮17,助力滚动轮17的两端对称焊接有插接固定杆18。Referring to FIGS. 3 and 4 , in the embodiment of the present invention, a separate bracket for motor repair is provided, wherein the two sides of the movable
部件均为通用标准件或本领域技术人员知晓的部件,其结构和原理都为本技术人员均可通过技术手册得知或通过常规实验方法获知。The components are all common standard components or components known to those skilled in the art, and their structures and principles are known to those skilled in the art through technical manuals or through routine experimental methods.
本实用新型的工作原理是:The working principle of the utility model is:
将移动支撑底板4从滑动卡接槽3的内部进行拉出,然后将需要进行维修的电机放置到移动支撑底板4的顶面位置,对移动支撑底板4向主固定底座板1内部进行推动,在移动支撑底板4的推动时,卡接延伸条13在滑动卡接槽3的内部进行运动,且在隐藏凹槽16内部的助力滚动轮17的滚动作用下设移动支撑底板4在进行推动时更加的省力,在阻挡支撑块14的作用下使得移动支撑底板4不会从滑动卡接槽3内部脱离,当移动支撑底板4将维修电机运动到主固定底座板1顶面中间位置,然后在主上拉气缸7作用下使得输出端带着拉接钩体12向下方运动,对维修电机进行钩接住去向上运动,同时在侧下压气缸8的作用下使得对侧支撑块10进行下压,从而使得下压套管体9向下运动,在下压套管体9底端进行扣接在维修电机的一端时,且对接固定圆环11进行对接在维修电机的外壳端,在下压套管体9继续向下运动时使得外壳和电机机芯向相反的方向运动达到脱离的效果。Pull out the mobile
以上所述的,仅为本实用新型较佳的具体实施方式,但本实用新型的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本实用新型揭露的技术范围内,根据本实用新型的技术方案及其实用新型构思加以等同替换或改变,都应涵盖在本实用新型的保护范围之内。The above are only the preferred specific embodiments of the present invention, but the protection scope of the present invention is not limited to this. The technical solution of the utility model and its utility model concept are equivalently replaced or changed, and should be covered within the protection scope of the present utility model.
Claims (6)
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| CN201922256802.XU CN211018571U (en) | 2019-12-16 | 2019-12-16 | Separation support convenient for repairing motor |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115973202A (en) * | 2023-02-27 | 2023-04-18 | 闫海洋 | Traction motor for train set |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN115973202A (en) * | 2023-02-27 | 2023-04-18 | 闫海洋 | Traction motor for train set |
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