CN211017481U - A split terminal with high resilience and large contact area - Google Patents

A split terminal with high resilience and large contact area Download PDF

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CN211017481U
CN211017481U CN202020003480.8U CN202020003480U CN211017481U CN 211017481 U CN211017481 U CN 211017481U CN 202020003480 U CN202020003480 U CN 202020003480U CN 211017481 U CN211017481 U CN 211017481U
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piece
elastic
shrapnel
elastic piece
terminal
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曹刚顺
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Dongguan Bate New Energy Technology Co ltd
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Dongguan Bate New Energy Technology Co ltd
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Abstract

The utility model discloses a split groove terminal with high resilience force and large contact area, which comprises a spring plate base part, wherein more than one first spring plate is riveted on the spring plate base part, the first spring plates are arranged around the spring plate base part in a circle, a clearance cavity is formed between every two adjacent first spring plates, a second spring plate is welded on the spring plate base part in each clearance cavity, more than one first spring plate and one second spring plate form a cylindrical terminal in a surrounding way, and the front end of the terminal is a conical surface; the utility model is assembled by a plurality of small elastic pieces; the contact point is divided into upper and lower two ends for contact to the preforming by the not permeable steel preparation guarantees that the shell fragment of inside resets, increases electric conductive property, reduces the temperature rise when using, has increased the life of product.

Description

一种具有高回弹力大接触面积的劈槽端子A split terminal with high resilience and large contact area

技术领域technical field

本实用新型涉及新能源连接器、高压连接器、通迅、医疗设备、工业机器人领域,具体涉及一种具有高回弹力大接触面积的劈槽端子。The utility model relates to the fields of new energy connectors, high-voltage connectors, communications, medical equipment and industrial robots, in particular to a split-slot terminal with high resilience and large contact area.

背景技术Background technique

目前接插铜排主要用于新能源连接器、高压连接器、通迅、医疗设备、工业机器人等。但是目前的接触铜排导电性能低、使用寿命低,使用存在诸多的不足。At present, the plug-in copper bars are mainly used for new energy connectors, high-voltage connectors, communications, medical equipment, industrial robots, etc. However, the current contact copper bars have low electrical conductivity and low service life, and there are many deficiencies in their use.

发明内容SUMMARY OF THE INVENTION

本实用新型所要解决的技术问题是一种具有高回弹力大接触面积的劈槽端子,由几块小弹片处组装而成;接触点分为上下两端接触,并由不透钢制作的压片来保证里面的弹片复位,使用寿命提高了10倍,提高了额定电流,降低了使用时的温度。The technical problem to be solved by the utility model is a split-slot terminal with high resilience and large contact area, which is assembled from several small elastic pieces; To ensure that the shrapnel inside is reset, the service life is increased by 10 times, the rated current is increased, and the temperature during use is reduced.

本实用新型是通过以下技术方案来实现的:一种具有高回弹力大接触面积的劈槽端子,包括弹片基础件,该弹片基础件上铆接有一个以上的第一弹片,第一弹片环绕着弹片基础件一圈设置,相邻第一弹片之间均形成一个间隙腔,每个间隙腔内的弹片基础件上均焊接一第二弹片,一片以上的第一弹片以及第二弹片围绕组成一个柱形的端子,端子的前端为一个锥形面;The utility model is realized by the following technical solutions: a split-slot terminal with high resilience and large contact area, comprising a base spring piece, on which more than one first spring piece is riveted, and the first spring piece surrounds The shrapnel base pieces are arranged in a circle, a gap cavity is formed between the adjacent first shrapnel pieces, a second shrapnel piece is welded on the shrapnel piece base piece in each gap cavity, and more than one first shrapnel piece and the second shrapnel piece surround to form a A cylindrical terminal, the front end of the terminal is a tapered surface;

当第一弹片以及第二弹片均安装于弹片基础件上后,在弹性基础件的外部安装一固定套,固定套上设置有一片以上向内倾斜的压片,压片向内倾斜后与内侧端的第一弹片以及第二弹片接触。After the first elastic sheet and the second elastic sheet are both installed on the elastic base piece, a fixing sleeve is installed on the outside of the elastic base piece, and the fixing sleeve is provided with one or more pressing pieces inclined inwardly. The first elastic piece and the second elastic piece of the end are in contact.

作为优选的技术方案,所述压片包括第一压片以及第二压片,第一压片正对着第一弹片,第二压片正对着第二弹片,压片的前端呈弧度,其通过前端的弧度与弹片接触。As a preferred technical solution, the pressing sheet includes a first pressing sheet and a second pressing sheet, the first pressing sheet is facing the first elastic sheet, the second pressing sheet is facing the second elastic sheet, and the front end of the pressing sheet is curved, It contacts the shrapnel through the curvature of the front end.

作为优选的技术方案,所述第一弹片的头部形成一加宽部,加宽部的头部形成有一个第一弧度面,当第一弹片铆接在弹片基础件上后,相邻第一弹片之间的加宽部的左右两侧弧形接触,在第一弹片本体处形成间隙腔。As a preferred technical solution, a widened portion is formed on the head of the first elastic piece, and a first arc surface is formed on the head of the widened portion. The left and right sides of the widened portion between the elastic pieces are in arc-shaped contact, and a gap cavity is formed at the body of the first elastic piece.

作为优选的技术方案,所述第二弹片均采用冲制成型,其为一体式结构,其头部均形成有一个第二弧度面,且第二弹片一部分倾斜。As a preferred technical solution, the second elastic pieces are all formed by punching, which is a one-piece structure, the head of which is formed with a second arc surface, and a part of the second elastic piece is inclined.

作为优选的技术方案,第一弹片的长度大于第二弹片的长度,外部插针插入于由于第一弹片、第二弹片拼接组成的端子内,外部插针外侧端开设一个接线腔,用来连接线缆。As a preferred technical solution, the length of the first elastic piece is greater than the length of the second elastic piece, the external pin is inserted into the terminal formed by the splicing of the first elastic piece and the second elastic piece, and the outer end of the external pin is provided with a wiring cavity for connecting cable.

本实用新型的有益效果是:本实用新型由几块小弹片处组装而成;接触点分为上下两端接触,并由不透钢制作的压片来保证里面的弹片复位,增加导电性能、降低使用时的温升、增加了产品的使用寿命。The beneficial effects of the utility model are as follows: the utility model is assembled by several small shrapnel; the contact points are divided into upper and lower ends for contact, and pressed sheets made of impermeable steel ensure the reset of the shrapnel inside, increase the electrical conductivity, Reduce the temperature rise during use and increase the service life of the product.

附图说明Description of drawings

为了更清楚地说明本实用新型实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本实用新型的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the embodiments of the present utility model or the technical solutions in the prior art, the following briefly introduces the accompanying drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description These are just some embodiments of the present invention, and for those of ordinary skill in the art, other drawings can also be obtained from these drawings without creative effort.

图1为本实用新型的第一弹片的结构示意图;Fig. 1 is the structural schematic diagram of the first elastic piece of the present invention;

图2为本实用新型的第二弹片的结构示意图;2 is a schematic structural diagram of a second elastic piece of the present invention;

图3为本实用新型的弹片基础件的结构示意图;Fig. 3 is the structural schematic diagram of the shrapnel base piece of the present invention;

图4为本实用新型的固定套的结构示意图;Fig. 4 is the structural representation of the fixing sleeve of the present invention;

图5为本实用新型的第一、第二弹片铆接在弹片基础件上后的立体图;5 is a perspective view of the first and second elastic pieces of the present invention after being riveted on the elastic piece base;

图6为图5中的截面图;Fig. 6 is the sectional view in Fig. 5;

图7为本实用新型整体组装示意图;7 is a schematic diagram of the overall assembly of the present utility model;

图8为图7中的内部截面图;Fig. 8 is the internal sectional view in Fig. 7;

图9为本实用新型的整体工作原理图。Fig. 9 is the overall working principle diagram of the utility model.

具体实施方式Detailed ways

本说明书中公开的所有特征,或公开的所有方法或过程中的步骤,除了互相排斥的特征和/或步骤以外,均可以以任何方式组合。All features disclosed in this specification, or all disclosed steps in a method or process, may be combined in any way except mutually exclusive features and/or steps.

本说明书(包括任何附加权利要求、摘要和附图)中公开的任一特征,除非特别叙述,均可被其他等效或具有类似目的的替代特征加以替换。即,除非特别叙述,每个特征只是一系列等效或类似特征中的一个例子而已。Any feature disclosed in this specification (including any accompanying claims, abstract and drawings), unless expressly stated otherwise, may be replaced by other equivalent or alternative features serving a similar purpose. That is, unless expressly stated otherwise, each feature is but one example of a series of equivalent or similar features.

在本实用新型的描述中,需要理解的是,术语“一端”、“另一端”、“外侧”、“上”、“内侧”、“水平”、“同轴”、“中央”、“端部”、“长度”、“外端”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。In the description of the present invention, it should be understood that the terms "one end", "the other end", "outside", "upper", "inside", "horizontal", "coaxial", "central", "end" The orientation or positional relationship indicated by "portion", "length", "outer end", etc. is based on the orientation or positional relationship shown in the accompanying drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying the indicated A device or element must have a specific orientation, be constructed and operate in a specific orientation, and therefore should not be construed as a limitation of the present invention.

此外,在本实用新型的描述中,“多个”的含义是至少两个,例如两个,三个等,除非另有明确具体的限定。In addition, in the description of the present invention, "a plurality of" means at least two, such as two, three, etc., unless otherwise expressly and specifically defined.

本实用新型使用的例如“上”、“上方”、“下”、“下方”等表示空间相对位置的术语是出于便于说明的目的来描述如附图中所示的一个单元或特征相对于另一个单元或特征的关系。空间相对位置的术语可以旨在包括设备在使用或工作中除了图中所示方位以外的不同方位。例如,如果将图中的设备翻转,则被描述为位于其他单元或特征“下方”或“之下”的单元将位于其他单元或特征“上方”。因此,示例性术语“下方”可以囊括上方和下方这两种方位。设备可以以其他方式被定向(旋转90度或其他朝向),并相应地解释本文使用的与空间相关的描述语。Terms such as "upper", "above", "lower", "below" and the like used in the present invention to indicate relative positions in space are for the purpose of illustration to describe the relative position of a unit or feature as shown in the drawings relative to A relationship to another unit or feature. The term spatially relative position may be intended to encompass different orientations of the device in use or operation in addition to the orientation shown in the figures. For example, if the device in the figures is turned over, elements described as "below" or "beneath" other elements or features would then be oriented "above" the other elements or features. Thus, the exemplary term "below" can encompass both an orientation of above and below. The device may be otherwise oriented (rotated 90 degrees or at other orientations) and the spatially relative descriptors used herein interpreted accordingly.

在本实用新型中,除非另有明确的规定和限定,术语“设置”、“套接”、“连接”、“贯穿”、“插接”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系,除非另有明确的限定。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本实用新型中的具体含义。In the present invention, unless otherwise expressly specified and limited, terms such as "arrangement", "socket connection", "connection", "penetration", "plug connection" and other terms should be understood in a broad sense, for example, it may be a fixed connection , it can be detachable connection or integrated; it can be mechanical connection or electrical connection; it can be directly connected or indirectly connected through an intermediate medium, it can be the internal connection of two elements or the mutual connection of two elements relationship, unless otherwise expressly defined. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific situations.

如图3和图7所示,本实用新型的一种具有高回弹力大接触面积的劈槽端子,包括弹片基础件8,该弹片基础件8上铆接有一个以上的第一弹片1,第一弹片1环绕着弹片基础件8一圈设置,相邻第一弹片1之间均形成一个间隙腔,每个间隙腔内的弹片基础件上均焊接一第二弹片4,一片以上的第一弹片1以及第二弹片4围绕组成一个柱形的端子,端子的前端为一个锥形面,如图5和图6所示;As shown in FIGS. 3 and 7 , a split-slot terminal with high resilience and large contact area of the present invention includes a base spring piece 8 on which more than one first spring piece 1 is riveted. A shrapnel 1 is arranged around the shrapnel base 8, a gap cavity is formed between the adjacent first shrapnel 1, and a second shrapnel 4 is welded to the shrapnel base in each gap cavity. The elastic piece 1 and the second elastic piece 4 surround a cylindrical terminal, and the front end of the terminal is a tapered surface, as shown in Figure 5 and Figure 6;

如图7和图8所示,当第一弹片1以及第二弹片4均安装于弹片基础件8上后,在弹性基础件8的外部安装一固定套12,固定套12上设置有一片以上向内倾斜的压片,压片向内倾斜后与内侧端的第一弹片1以及第二弹片4接触,上述组装过程中,所有的配件之间均为过盈配合,防止松动。As shown in FIG. 7 and FIG. 8 , after the first elastic piece 1 and the second elastic piece 4 are both installed on the elastic base piece 8 , a fixing sleeve 12 is installed on the outside of the elastic base piece 8 , and more than one piece of the fixing sleeve 12 is provided on the fixing sleeve 12 . The inwardly inclined pressing piece is in contact with the first elastic piece 1 and the second elastic piece 4 at the inner end after the pressing piece is inclined inward. During the above assembly process, all accessories are interference fit to prevent loosening.

如图4所示,压片包括第一压片13以及第二压片11,第一压片13正对着第一弹片1,第二压片13正对着第二弹片4,压片的前端呈弧度,其通过前端的弧度与弹片接触。As shown in FIG. 4 , the pressing piece includes a first pressing piece 13 and a second pressing piece 11 , the first pressing piece 13 is facing the first elastic piece 1 , and the second pressing piece 13 is facing the second elastic piece 4 . The front end is in an arc, and it contacts the shrapnel through the arc of the front end.

如图1所示,第一弹片1的头部形成一加宽部3,加宽部3的头部形成有一个第一弧度面2,当第一弹片1铆接在弹片基础件8上后,相邻第一弹片1之间的加宽部3的左右两侧弧形接触,在第一弹片本体处形成间隙腔。As shown in FIG. 1 , a widened portion 3 is formed on the head of the first elastic piece 1 , and a first arc surface 2 is formed on the head of the widened portion 3 . The left and right sides of the widened portion 3 between the adjacent first elastic pieces 1 are in arc-shaped contact, and a gap cavity is formed at the body of the first elastic piece.

如图2所示,第二弹片4均采用冲制成型,其为一体式结构,其头部均形成有一个第二弧度面6,且第二弹片一部分倾斜5。As shown in FIG. 2 , the second elastic pieces 4 are all formed by punching, which is a one-piece structure, and a second arc surface 6 is formed on the head thereof, and a part of the second elastic piece is inclined 5 .

如图9所示,第一弹片1的长度大于第二弹片4的长度,外部插针插入于由于第一弹片、第二弹片拼接组成的端子内,外部插针100外侧端开设一个接线腔101,用来连接线缆。As shown in FIG. 9 , the length of the first elastic piece 1 is greater than the length of the second elastic piece 4 , the external pin is inserted into the terminal formed by the splicing of the first elastic piece and the second elastic piece, and a wiring cavity 101 is opened at the outer end of the external pin 100 , used to connect the cable.

图9中,为了方便解释外部插针100插入后的各弹片的受力情况,故在附图9中利用字母代表各个受力点,下面针对这些字母对受力情况进行一个具体阐述:当外部插针向前插入时,首先接触到的是A点,当A点受力后,产生向外的涨力,当向外的涨力向外涨时就接触到B点,B点的压片就产生向内的压力;当外部插针继续向前插入时就能接触到C点,当C点受力后就产生向外的涨力,当向外的涨力向外涨时就能接触到D点了,D点的压片就产生向内的压力,来保证弹片紧紧的贴合在外部插针上。In FIG. 9 , in order to explain the stress situation of each elastic piece after the insertion of the external pin 100, letters are used to represent each stress point in FIG. 9 . When the pin is inserted forward, it first touches point A. When point A is stressed, an outward tension is generated. When the outward tension expands outward, it touches point B, and the tablet at point B is pressed. Inward pressure is generated; when the external pin continues to be inserted forward, it can contact point C, when point C is stressed, it will generate an outward tension, and when the outward tension expands outward, it can contact When it reaches point D, the pressing piece at point D will generate inward pressure to ensure that the shrapnel is tightly attached to the external pin.

本实用新型的有益效果是:本实用新型由几块小弹片处组装而成;接触点分为上下两端接触,并由不透钢制作的压片来保证里面的弹片复位,增加导电性能、降低使用时的温升、增加了产品的使用寿命。The beneficial effects of the utility model are as follows: the utility model is assembled by several small shrapnel; the contact points are divided into upper and lower ends for contact, and pressed sheets made of impermeable steel ensure the reset of the shrapnel inside, increase the electrical conductivity, Reduce the temperature rise during use and increase the service life of the product.

以上所述,仅为本实用新型的具体实施方式,但本实用新型的保护范围并不局限于此,任何不经过创造性劳动想到的变化或替换,都应涵盖在本实用新型的保护范围之内。因此,本实用新型的保护范围应该以权利要求书所限定的保护范围为准。The above are only specific embodiments of the present utility model, but the protection scope of the present utility model is not limited to this, and any changes or replacements that are not thought of through creative work should be included within the protection scope of the present utility model. . Therefore, the protection scope of the present invention should be based on the protection scope defined by the claims.

Claims (5)

1.一种具有高回弹力大接触面积的劈槽端子,其特征在于:包括弹片基础件,该弹片基础件上铆接有一个以上的第一弹片,第一弹片环绕着弹片基础件一圈设置,相邻第一弹片之间均形成一个间隙腔,每个间隙腔内的弹片基础件上均焊接一第二弹片,一片以上的第一弹片以及第二弹片围绕组成一个柱形的端子,端子的前端为一个锥形面;1. a split-slot terminal with high resilience and large contact area, is characterized in that: comprise shrapnel base piece, on this shrapnel base piece riveted with more than one first shrapnel, the first shrapnel is arranged around the shrapnel base piece in a circle , a gap cavity is formed between the adjacent first shrapnel, a second shrapnel is welded on the shrapnel base in each gap cavity, and more than one first shrapnel and the second shrapnel surround a cylindrical terminal, the terminal The front end is a conical surface; 当第一弹片以及第二弹片均安装于弹片基础件上后,在弹性基础件的外部安装一固定套,固定套上设置有一片以上向内倾斜的压片,压片向内倾斜后与内侧端的第一弹片以及第二弹片接触。After the first elastic sheet and the second elastic sheet are both installed on the elastic base piece, a fixing sleeve is installed on the outside of the elastic base piece, and the fixing sleeve is provided with one or more pressing pieces inclined inwardly. The first elastic piece and the second elastic piece of the end are in contact. 2.如权利要求1所述的具有高回弹力大接触面积的劈槽端子,其特征在于:所述压片包括第一压片以及第二压片,第一压片正对着第一弹片,第二压片正对着第二弹片,压片的前端呈弧度,其通过前端的弧度与弹片接触。2. The split-slot terminal with high resilience and large contact area as claimed in claim 1, wherein the pressing sheet comprises a first pressing sheet and a second pressing sheet, and the first pressing sheet is opposite to the first elastic sheet , the second pressing piece is facing the second elastic piece, the front end of the pressing piece is curved, and the front end of the pressing piece is in contact with the elastic piece. 3.如权利要求1所述的具有高回弹力大接触面积的劈槽端子,其特征在于:所述第一弹片的头部形成一加宽部,加宽部的头部形成有一个第一弧度面,当第一弹片铆接在弹片基础件上后,相邻第一弹片之间的加宽部的左右两侧弧形接触,在第一弹片本体处形成间隙腔。3. The split terminal with high resilience and large contact area as claimed in claim 1, wherein the head of the first elastic piece forms a widened portion, and the head of the widened portion is formed with a first On the curved surface, after the first elastic piece is riveted on the elastic piece base piece, the left and right sides of the widened part between the adjacent first elastic pieces are in arc-shaped contact, forming a gap cavity at the body of the first elastic piece. 4.如权利要求1所述的具有高回弹力大接触面积的劈槽端子,其特征在于:所述第二弹片均采用冲制成型,其为一体式结构,其头部均形成有一个第二弧度面,且第二弹片一部分倾斜。4. The split-slot terminal with high resilience and large contact area as claimed in claim 1, characterized in that: the second elastic piece is formed by punching, and it is an integral structure, and its head is formed with a The second arc surface, and a part of the second elastic piece is inclined. 5.如权利要求1所述的具有高回弹力大接触面积的劈槽端子,其特征在于:第一弹片的长度大于第二弹片的长度,外部插针插入于由于第一弹片、第二弹片拼接组成的端子内,外部插针外侧端开设一个接线腔,用来连接线缆。5. The split-slot terminal with high resilience and large contact area as claimed in claim 1, characterized in that: the length of the first elastic piece is greater than the length of the second elastic piece, and the external pin is inserted into the first elastic piece, the second elastic piece In the spliced terminal, the outer end of the outer pin is provided with a wiring cavity for connecting the cable.
CN202020003480.8U 2020-01-02 2020-01-02 A split terminal with high resilience and large contact area Active CN211017481U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113410685A (en) * 2021-07-15 2021-09-17 长春捷翼汽车零部件有限公司 Terminal with stamping spring plate structure
EP4372921B1 (en) * 2021-07-15 2026-06-24 Changchun Jetty Automotive Technology Co., Ltd. Terminal having stamping elastic sheet structure

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113410685A (en) * 2021-07-15 2021-09-17 长春捷翼汽车零部件有限公司 Terminal with stamping spring plate structure
EP4372921B1 (en) * 2021-07-15 2026-06-24 Changchun Jetty Automotive Technology Co., Ltd. Terminal having stamping elastic sheet structure

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