CN211003349U - Novel automatic screw rod material loading machine - Google Patents
Novel automatic screw rod material loading machine Download PDFInfo
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- CN211003349U CN211003349U CN201922077562.7U CN201922077562U CN211003349U CN 211003349 U CN211003349 U CN 211003349U CN 201922077562 U CN201922077562 U CN 201922077562U CN 211003349 U CN211003349 U CN 211003349U
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Abstract
本实用新型提供一种新型自动螺杆上料机,其包括移动升降装置和螺杆传送装置,移动升降装置将螺杆自动传输到螺杆传送装置的运输带上,螺杆在运输带的传输下经给料圆盘结构自动依序传送进入下一道生产工序。本实用新型设有PLC控制器,实现整个装置的自动化处理,降低了工人的劳动强度,提高了工作效率,可广泛应用于输送设备技术领域。
The utility model provides a novel automatic screw feeding machine, which comprises a mobile lifting device and a screw conveying device. The mobile lifting device automatically transmits the screw to the conveying belt of the screw conveying device, and the screw passes through the feeding circle under the transmission of the conveying belt. The disk structure is automatically transferred in sequence to the next production process. The utility model is provided with a PLC controller, which realizes the automatic processing of the whole device, reduces the labor intensity of workers, improves the work efficiency, and can be widely used in the technical field of conveying equipment.
Description
技术领域technical field
本实用新型涉及输送设备技术领域,特别涉及一种新型自动螺杆上料机。The utility model relates to the technical field of conveying equipment, in particular to a novel automatic screw feeder.
背景技术Background technique
螺杆是外表面切有螺旋槽的圆柱或者切有锥面螺旋槽的圆锥结构,生产应用过程中往往配合螺母使用。现有技术中,螺杆的传输、上料及将螺母拧到螺杆上往往采用人工操作,加大了工人的生产劳动强度,且工作效率不高。本实用新型致力于解决螺杆的自动传输、上料问题,为后续的拧螺母工序做准备。The screw is a cylinder with a spiral groove cut on the outer surface or a conical structure with a tapered spiral groove cut, and it is often used in conjunction with a nut in the production and application process. In the prior art, the transmission of the screw, the feeding of the material and the screwing of the nut onto the screw are often performed manually, which increases the production labor intensity of the workers, and the work efficiency is not high. The utility model is devoted to solving the problems of automatic transmission and feeding of the screw, and prepares for the subsequent nut screwing process.
发明内容SUMMARY OF THE INVENTION
本实用新型的目的是为了解决上述技术的不足,提供一种新型自动螺杆上料机。The purpose of the utility model is to provide a new type of automatic screw feeder in order to solve the deficiencies of the above technologies.
为此,本实用新型提供一种新型自动螺杆上料机,其包括机架,机架上设有工作台面,工作台面的右端设有螺杆传送装置,螺杆传送装置设有第一支撑架,第一支撑架的下端与工作台面固定连接,第一支撑架的上端固定连接设有运输支撑板,运输支撑板的两端均固定连接设有从动辊,第一支撑架还固定连接设有主动辊和第一电机,第一电机的输出轴与主动辊相连接,主动辊、从动辊的外圆周首尾相接绕设有运输带;运输支撑板的右端还设有固定架和给料圆盘结构,固定架与运输支撑板固定连接,固定架的两端与给料圆盘结构的两端可转动连接,给料圆盘结构包括转轴和两个给料圆盘,给料圆盘分别设于转轴的两端且与转轴固定连接;给料圆盘沿其圆周等分设有四个半开口的螺杆置物孔,运输支撑板的右端连接设有给料轮导向片,给料轮导向片的端面与运输带的工作面处于同一水平面,螺杆置物孔与给料轮导向片的端面抵接;螺杆置物孔的上方还设有光纤传感器,转轴的一端还连接设有第二电机,第一电机、第二电机、光纤传感器均与PLC控制器相连接。To this end, the utility model provides a novel automatic screw feeding machine, which comprises a frame, a working table is arranged on the frame, a screw conveying device is arranged on the right end of the working table, and a first supporting frame is arranged on the screw conveying device, and a second The lower end of a support frame is fixedly connected with the work surface, the upper end of the first support frame is fixedly connected with a transport support plate, both ends of the transport support plate are fixedly connected with driven rollers, and the first support frame is also fixedly connected with an active roller. The roller and the first motor, the output shaft of the first motor is connected with the driving roller, the outer circumferences of the driving roller and the driven roller are connected end to end with a conveyor belt; the right end of the transport support plate is also provided with a fixed frame and a feeding circle Disc structure, the fixed frame is fixedly connected with the transport support plate, the two ends of the fixed frame are rotatably connected with the two ends of the feeding disc structure, the feeding disc structure includes a rotating shaft and two feeding discs, and the feeding discs are respectively It is arranged at both ends of the rotating shaft and is fixedly connected with the rotating shaft; the feeding disc is equally divided with four half-open screw holes along its circumference, and the right end of the transport support plate is connected with a feeding wheel guide piece, which is a feeding wheel guide piece. The end face of the feeder is at the same level as the working face of the conveyor belt, and the screw storage hole is in contact with the end face of the guide plate of the feeding wheel; an optical fiber sensor is also arranged above the screw storage hole, and one end of the rotating shaft is also connected with a second motor, the first The motor, the second motor and the optical fiber sensor are all connected with the PLC controller.
优选的,工作台面的左端还设有移动升降装置,移动升降装置包括移动上台、移动下台和剪叉式升降结构,剪叉式升降结构的上端与移动上台相连接,剪叉式升降结构的下端与移动下台相连接,移动下台还固定连接设有第二气缸,第二气缸的活塞杆与移动上台固定连接;工作台面的左端设有固定板,工作台面的两侧设有滑轨,移动下台的右端固定连接设有第一气缸,第一气缸的活塞杆与固定板相连接,在第一气缸的活塞杆的伸缩下,移动下台通过滑块与滑轨滑动连接。Preferably, the left end of the working table is also provided with a mobile lifting device, the mobile lifting device includes a mobile upper table, a mobile lower table and a scissor lift structure, the upper end of the scissor lift structure is connected with the mobile upper table, and the lower end of the scissor lift structure It is connected with the movable lower stage, and the movable lower stage is also fixedly connected with a second cylinder, and the piston rod of the second cylinder is fixedly connected with the movable upper stage; the left end of the working table is provided with a fixed plate, and the two sides of the working table are provided with slide rails, which can move the lower stage. The right end of the cylinder is fixedly connected with a first cylinder, and the piston rod of the first cylinder is connected with the fixed plate.
优选的,移动上台和移动下台的端面开设有滑孔,运输支撑板的左端还固定连接设有第二支撑架,第二支撑架设于滑孔内;移动上台的上端还连接设有支架,支架连接设有螺杆支撑板。Preferably, sliding holes are formed on the end faces of the moving upper stage and the moving lower stage, the left end of the transport support plate is also fixedly connected with a second support frame, and the second support frame is installed in the sliding hole; the upper end of the moving upper stage is also connected with a bracket, the bracket The connection is provided with a screw support plate.
优选的,支架上还连接设有限位挡板。Preferably, a limit baffle is also connected to the bracket.
优选的,第一支撑架还固定连接设有张紧辊,张紧辊设于主动辊的上方。Preferably, the first support frame is also fixedly connected with a tensioning roller, and the tensioning roller is arranged above the driving roller.
优选的,固定架还连接设有档杆。Preferably, the fixing frame is also connected with a gear lever.
本实用新型提供一种新型自动螺杆上料机,有如下有益效果:The utility model provides a novel automatic screw feeder, which has the following beneficial effects:
本实用新型设有移动升降装置和螺杆传送装置,移动升降装置将螺杆自动传输到螺杆传送装置的运输带上。螺杆传送装置还设有给料圆盘结构,给料圆盘沿其圆周等分设有四个半开口的螺杆置物孔,运输带支撑板的右端还连接设有给料轮导向片,运输带上的螺杆在运输带的传输下经给料轮导向片进入螺杆置物孔,在给料圆盘的旋转下依序自动传送到下一道工序。本实用新型还设有光纤传感器、第一电机和第二电机,第一电机、第二电机、光纤传感器均与PLC控制器相连接,实现整个装置的自动化处理,降低了工人的劳动强度,提高了工作效率。The utility model is provided with a moving lifting device and a screw conveying device, and the moving lifting device automatically transmits the screw to the conveyor belt of the screw conveying device. The screw conveying device is also provided with a feeding disc structure. The feeding disc is equally divided with four semi-open screw storage holes along its circumference. The right end of the conveyor belt support plate is also connected with a feeding wheel guide plate. Under the transmission of the conveyor belt, the screw enters the screw storage hole through the guide plate of the feeding wheel, and is automatically transferred to the next process in sequence under the rotation of the feeding disc. The utility model is also provided with an optical fiber sensor, a first motor and a second motor, and the first motor, the second motor and the optical fiber sensor are all connected with the PLC controller, so as to realize the automatic processing of the whole device, reduce the labor intensity of workers, and improve the work efficiency.
附图说明Description of drawings
图1是本实用新型主视图的结构示意图;Fig. 1 is the structural representation of the front view of the present utility model;
图2是本实用新型右视图的结构示意图;Fig. 2 is the structural representation of the right side view of the present utility model;
图3是本实用新型立体图的结构示意图。3 is a schematic structural diagram of a perspective view of the present invention.
图中标记:1.机架,2.工作台面,3.第一支撑架,4.运输支撑板,5.从动辊,6.主动辊,7.张紧辊,8.第一电机,9.运输带,10.固定架,11.转轴,12.给料圆盘,13.螺杆置物孔,14.给料轮导向片,15.光纤传感器,16.第二电机,17.PLC控制器,18.移动上台,19.移动下台,20.剪叉式升降结构,21.第二气缸,22.固定板,23.滑轨,24.第一气缸,25.滑块,26.滑孔,27.第二支撑架,28.支架,29.螺杆支撑板,30.限位挡板,31.挡杆,32.给料圆盘结构。Labels in the figure: 1. Frame, 2. Working table, 3. First support frame, 4. Transport support plate, 5. Driven roller, 6. Drive roller, 7. Tension roller, 8. First motor, 9. Conveyor belt, 10. Fixing frame, 11. Rotating shaft, 12. Feeding disc, 13. Screw hole, 14. Feeding wheel guide plate, 15. Optical fiber sensor, 16. Second motor, 17. PLC control device, 18. Move on stage, 19. Move down stage, 20. Scissor lift structure, 21. Second cylinder, 22. Fixed plate, 23. Slide rail, 24. First cylinder, 25. Slider, 26. Slider Hole, 27. Second support frame, 28. Bracket, 29. Screw support plate, 30. Limit baffle, 31. Stop rod, 32. Feeding disc structure.
具体实施方式Detailed ways
下面结合附图和具体实施例对本实用新型作进一步说明,以助于理解本实用新型的内容。本实用新型中所使用的方法如无特殊规定,均为常规的方法;所使用的原料和装置,如无特殊规定,均为常规的市售产品。The present utility model will be further described below in conjunction with the accompanying drawings and specific embodiments to help understand the content of the present utility model. The methods used in the present invention are conventional methods unless otherwise specified; the raw materials and devices used are conventional commercial products unless otherwise specified.
由图1-图3所示,本实用新型提供一种新型自动螺杆上料机,其包括机架1,机架1上设有工作台面2,工作台面2的右端设有螺杆传送装置,螺杆传送装置设有第一支撑架3,第一支撑架3的下端与工作台面2固定连接,第一支撑架3的上端固定连接设有水平设置的运输支撑板4,运输支撑板4的两端均固定连接设有从动辊5。第一支撑架3还固定连接设有主动辊6、张紧辊7和第一电机8,张紧辊7设于主动辊6的上方,第一电机8的输出轴与主动辊6相连接;主动辊6、从动辊5、张紧辊7的外圆周首尾相接绕设有运输带9,运输带9与运输支撑板4滑动连接。张紧辊7的设置使运输带9绕设在运输支撑板4的外周,不对本实用新型的其他部件造成干涉。当第一电机8工作时,第一电机8的输出轴带动主动辊6转动,主动辊6带动从动辊5、张紧辊7、运输带9转动达到传送螺杆的目的。运输支撑板4的右端还设有固定架10和给料圆盘结构32,固定架10与运输支撑板4固定连接,固定架10的两端与给料圆盘结构32的两端可转动连接。给料圆盘结构32包括转轴11和两个给料圆盘12,给料圆盘12分别设于转轴11的两端且与转轴11固定连接,给料圆盘12的中心轴与转轴11重合。给料圆盘12沿其圆周等分设有四个半开口的螺杆置物孔13,转轴11两端的给料圆盘12的螺杆置物孔13相对设置,用于容纳螺杆。运输支撑板4的右端连接设有给料轮导向片14,给料轮导向片14的上端面与运输带9的工作面处于同一水平面,给料圆盘12左侧的螺杆置物孔13与给料轮导向片14的端面抵接。螺杆置物孔13的上方还设有光纤传感器15,光纤传感器15与给料圆盘12固定连接,转轴11的一端还连接设有第二电机16,第一电机8、第二电机16、光纤传感器15均与PLC控制器17相连接。As shown in FIG. 1-FIG. 3, the utility model provides a novel automatic screw feeder, which includes a
当螺杆随运输带9传送至运输带9的最右端时,由于惯性作用继续向前经给料轮导向片14进入螺杆置物孔13。螺杆置物孔13上方的光纤传感器15接收到螺杆进入螺杆置物孔13的信号,将感应信号通过控制线路向PLC控制器17传送,PLC控制器17接收信号后按照预先设置的编程指令通过控制线路向第一电机8发送指令,使第一电机8停止工作,运输带9停止转动,同时PLC控制器17按照预先设置的编程指令通过控制线路向第二电机16发送指令使其开始工作,给料圆盘12开始转动。当给料圆盘12旋转90度,PLC控制器17按照该工序生产节拍时间预先设置的编程指令通过控制线路再次向第二电机16发送指令,使其停止工作,给料圆盘12停止旋转,同时PLC控制器17按照预先设置的编程指令通过控制线路向第一电机8发送指令使其再次开始工作,进入下一个循环。当螺杆运转到给料圆盘12的右端时,螺杆自动传送过程结束,螺杆进入下一道生产工序。When the screw is conveyed along with the conveyor belt 9 to the rightmost end of the conveyor belt 9, it continues to move forward through the
工作台面2的左端还设有移动升降装置,移动升降装置用于将螺杆运送到螺杆传送装置。移动升降装置包括移动上台18、移动下台19和剪叉式升降结构20,移动上台18设于运输支撑板4的下方。剪叉式升降结构20的上端与移动上台18的下端相连接,剪叉式升降结构20的下端与移动下台19的上端相连接,移动下台19还固定连接设有第二气缸21,第二气缸21的活塞杆与移动上台18固定连接,在第二气缸21活塞杆的伸缩下,移动上台18做上下运动;工作台面2的左端设有固定板22,工作台面2的两侧设有滑轨23,移动下台19的右端固定连接设有第一气缸24,第一气缸24的活塞杆与固定板22相连接,在第一气缸24活塞杆的伸缩下,移动下台19通过滑块25与滑轨23滑动连接左右运动。The left end of the work table 2 is also provided with a mobile lifting device, and the mobile lifting device is used to transport the screw to the screw conveying device. The moving lifting device includes a moving
移动上台18和移动下台19的端面开设有滑孔26,滑孔26的延伸方向与滑轨23的延伸方向一致。运输支撑板4的左端还固定连接设有第二支撑架27,第二支撑架27设于滑孔26内与工作台面2固定连接,可在滑孔26内做左右运动,用于支撑输运支撑板4。移动上台18的上端还连接设有支架28,支架28连接设有螺杆支撑板29,螺杆支撑板29竖直设置用于支撑放置螺杆。支架28上还连接设有限位挡板30,防止螺杆脱落。Sliding
当螺杆被置于螺杆支撑板29上后,启动第一气缸24,使第一气缸24的伸缩杆伸长,移动下台19沿滑轨23向右运动,移动上台18随移动下台19一起向右运动。当移动上台18向右运动至运输带9的正下方,关闭第一气缸24,启动第二气缸21,使第二气缸21的伸缩杆收缩,移动上台18下降,当螺杆支撑板29下降至运输带9的下方时,螺杆脱离螺杆支撑板29落在运输带9上,开始传送过程。When the screw is placed on the
固定架10还连接设有档杆31,档杆31竖直设置且位于给料圆盘12最左侧螺杆置物孔13的右侧,防止螺杆向右的冲力过大损坏给料圆盘结构。The fixing
本实用新型的工作原理为:The working principle of the utility model is:
将螺杆置于螺杆支撑板29上,启动第一气缸24,移动升降装置向右运动,当移动上台18运行到运输支撑板4正下方时,关闭第一气缸24,启动第二气缸21,使螺杆落到运输带9上,启动第一电机8,使螺杆向右运动,当螺杆进入螺杆置物孔13后,第一电机8停止工作,第二电机16启动,给料圆盘12顺时针旋转,当给料圆盘12旋转90度后,第二电机16停止工作,第一电机8重新启动,不断循环将螺杆依序自动传输到下一个工序。Place the screw on the
在本实用新型的描述中,需要理解的是,术语“左”、“右”、“上”、“下”、“顶”、“底”、“前”、“后”、“内”、“外”、“背”、“中间”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具备特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。In the description of the present invention, it should be understood that the terms "left", "right", "upper", "lower", "top", "bottom", "front", "rear", "inside", The orientation or positional relationship indicated by "outer", "back", "middle", etc. is based on the orientation or positional relationship shown in the accompanying drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that A device or element must have a specific orientation, be constructed and operate in a specific orientation, and therefore should not be construed as a limitation of the present invention.
在本发明的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连通”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, it should be noted that the terms "installed", "connected" and "connected" should be understood in a broad sense unless otherwise expressly specified and limited. For example, it may be a fixed connection or a detachable connection. Connection, or integral connection; can be mechanical connection, can also be electrical connection; can be directly connected, can also be indirectly connected through an intermediate medium, can be internal communication between two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood in specific situations.
惟以上所述者,仅为本实用新型的具体实施例而已,当不能以此限定本实用新型实施的范围,故其等同组件的置换,或依本实用新型专利保护范围所作的等同变化与修改,皆应仍属本实用新型权利要求书涵盖之范畴。Only the above-mentioned are only specific embodiments of the present invention, and should not limit the scope of implementation of the present invention, so the replacement of its equivalent components, or the equivalent changes and modifications made according to the scope of the patent protection of the present invention , should still belong to the scope covered by the claims of the present utility model.
Claims (6)
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