CN210994703U - High performance traditional chinese medicine bumps garrulous machine with grind function - Google Patents
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- 230000007246 mechanism Effects 0.000 claims description 11
- 238000003860 storage Methods 0.000 claims description 8
- 230000007723 transport mechanism Effects 0.000 claims 3
- 239000000463 material Substances 0.000 description 18
- 230000005540 biological transmission Effects 0.000 description 7
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- 210000001835 viscera Anatomy 0.000 description 1
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Abstract
本实用新型公开了一种带有研磨功能的高性能中药碰碎机,包括机壳、第一碰碎辊、第二碰碎辊、磨辊和磨板,所述机壳的底部四角位置焊接有支腿,所述机壳的顶端安装有入料盘,所述机壳的内部靠近入料盘的位置安装有第一碰碎辊和第二碰碎辊,所述第一碰碎辊和第二碰碎辊水平间隙配合设置,所述第一碰碎辊和第二碰碎辊分别与安装在机壳外部的两个第一电机转轴固定连接,所述机壳的内部在第一碰碎辊和第二碰碎辊的正下方安装有磨辊,所述磨辊的正下方紧贴磨辊底面设置有磨板,所述磨板的两端与机壳内壁焊接连接。本实用新型通过设置第一碰碎辊、第二碰碎辊、磨辊和磨板,解决了现有的技术不具有研磨功能,自动化程度低,加工效率低的问题。
The utility model discloses a high-performance traditional Chinese medicine crusher with grinding function, which comprises a casing, a first crushing roller, a second crushing roller, a grinding roller and a grinding plate. The bottom of the casing is welded at four corners There are outriggers, a feeding tray is installed on the top of the casing, and a first crushing roller and a second crushing roller are installed inside the casing near the feeding tray. The first crushing roller and the The second crushing roller is arranged in a horizontal gap, the first crushing roller and the second crushing roller are respectively fixedly connected with the two first motor shafts installed outside the casing, and the inside of the casing is in the first contact area. A grinding roller is installed directly below the crushing roller and the second crushing roller, and a grinding plate is arranged directly below the grinding roller and close to the bottom surface of the grinding roller, and both ends of the grinding plate are connected with the inner wall of the casing by welding. The utility model solves the problems that the prior art has no grinding function, low degree of automation and low processing efficiency by arranging the first crushing roller, the second crushing roller, the grinding roller and the grinding plate.
Description
技术领域technical field
本实用新型涉及中药加工技术领域,具体为一种带有研磨功能的高性能中药碰碎机。The utility model relates to the technical field of traditional Chinese medicine processing, in particular to a high-performance traditional Chinese medicine crusher with a grinding function.
背景技术Background technique
中药是以中医的脏腑经脉理论为核心,以君臣佐使为配伍原则,辅以四气五味、升降沉浮之法;在生产工艺上,采用物理方法,尽量保留天然药材的药性,按病情需要和药性特点,将多味药物配合同用,利用药性的配伍达到治疗疾病的目的;在药物疗效上,中药的药效及治疗周期长,但是副作用小、治标治本,克服了西药副作用大和易反弹复发的缺陷,因此,中药在预防疾病和治疗慢性疾病上有明显的优势,在中药的生产加工中,需要对药材原料进行破碎处理,以便于后续的加工工序,目前,现有的中药碰碎机均只是对中药材进行简单的破碎,而破碎后中药材颗粒仍然较大,为此还需将破碎后的中药取出再进行人工研磨,这无疑降低了整个中药加工的效率,并且人员的劳动强度较大,无法满足在大规模中药加工企业的使用要求。Traditional Chinese medicine is based on the theory of viscera and meridians of traditional Chinese medicine, with the principle of compatibility of the monarch, ministers, assistants and envoys, supplemented by the four qi and five flavors, and the methods of ups and downs. , the multi-flavored drugs are used together, and the compatibility of the drug properties is used to achieve the purpose of treating diseases; in terms of drug efficacy, traditional Chinese medicine has a long efficacy and treatment cycle, but has small side effects and cures the symptoms and the root cause. Therefore, traditional Chinese medicine has obvious advantages in preventing diseases and treating chronic diseases. In the production and processing of traditional Chinese medicine, the raw materials of medicinal materials need to be crushed to facilitate the subsequent processing procedures. At present, the existing traditional Chinese medicine crushers are only The Chinese medicinal materials are simply crushed, but the particles of the traditional Chinese medicinal materials are still large after crushing. For this reason, the crushed traditional Chinese medicines need to be taken out and then manually ground, which undoubtedly reduces the efficiency of the entire traditional Chinese medicine processing, and the labor intensity of personnel is large. , can not meet the use requirements in large-scale traditional Chinese medicine processing enterprises.
实用新型内容Utility model content
针对现有技术的不足,本实用新型提供了一种带有研磨功能的高性能中药碰碎机,解决了现有的技术不具有研磨功能,自动化程度低,加工效率低的问题。Aiming at the deficiencies of the prior art, the utility model provides a high-performance traditional Chinese medicine crusher with a grinding function, which solves the problems that the prior art does not have the grinding function, the degree of automation is low, and the processing efficiency is low.
为实现上述目的,本实用新型提供如下技术方案:一种带有研磨功能的高性能中药碰碎机,包括机壳、第一碰碎辊、第二碰碎辊、磨辊和磨板,所述机壳的底部四角位置焊接有支腿,所述机壳的顶端安装有入料盘,所述机壳的内部靠近入料盘的位置安装有第一碰碎辊和第二碰碎辊,所述第一碰碎辊和第二碰碎辊水平间隙配合设置,所述第一碰碎辊和第二碰碎辊分别与安装在机壳外部的两个第一电机转轴固定连接,所述机壳的内部在第一碰碎辊和第二碰碎辊的正下方安装有磨辊,所述磨辊的正下方紧贴磨辊底面设置有磨板,所述磨板的两端与机壳内壁焊接连接,所述机壳的正下当设置有支撑板,所述支撑板与支腿焊接固定,所述支撑板上设置有第二电机,所述第二电机和磨辊之间设置有传送机构,所述第二电机通过传送机构带动磨辊传动连接,所述磨板的正下当安装有导料片,所述机壳的外壁上安装有PLC控制器,所述PLC控制器的输出端分别与第一电机的输入端和第二电机的输入端电性连接,所述磨板的底部间隔均匀设置有等尺寸的漏料孔。In order to achieve the above purpose, the present invention provides the following technical solutions: a high-performance traditional Chinese medicine crusher with grinding function, comprising a casing, a first crushing roller, a second crushing roller, a grinding roller and a grinding plate, so The bottom four corners of the casing are welded with legs, the top of the casing is installed with a feeding tray, and a first crushing roller and a second crushing roller are installed inside the casing near the feeding tray, The first crushing roller and the second crushing roller are arranged in a horizontal gap, and the first crushing roller and the second crushing roller are respectively fixedly connected with the two first motor rotating shafts installed outside the casing. Inside the casing, a grinding roller is installed directly below the first crushing roller and the second crushing roller, and a grinding plate is provided directly under the grinding roller and close to the bottom surface of the grinding roller, and the two ends of the grinding plate are connected to the machine. The inner wall of the shell is connected by welding, a support plate is arranged directly under the casing, the support plate is welded and fixed to the legs, and a second motor is arranged on the support plate, and a second motor is arranged between the second motor and the grinding roller. There is a transmission mechanism, and the second motor drives the grinding rollers to drive and connect through the transmission mechanism. A guide sheet is installed directly under the grinding plate, and a PLC controller is installed on the outer wall of the casing. The PLC controller The output end of the grinding plate is electrically connected to the input end of the first motor and the input end of the second motor respectively, and the bottom of the grinding plate is evenly spaced with equal-sized material leakage holes.
优选的,所述传送机构包括大带轮、小带轮和皮带,所述大带轮安装在磨辊的一端,所述小带轮安装在第二电机的转轴端,所述皮带套接在大带轮和小带轮之间。Preferably, the conveying mechanism includes a large pulley, a small pulley and a belt, the large pulley is installed at one end of the grinding roller, the small pulley is installed at the end of the rotating shaft of the second motor, and the belt is sleeved on the between the large pulley and the small pulley.
优选的,所述磨板为U型板,并且磨板的底部半圆形状结构的内侧面与磨辊的底部外表面之间的垂直距离为0.5mm。Preferably, the grinding plate is a U-shaped plate, and the vertical distance between the inner side surface of the semicircular structure at the bottom of the grinding plate and the bottom outer surface of the grinding roller is 0.5 mm.
优选的,所述支撑板的上端在第二电机的一侧安装有蓄电箱,所述蓄电箱的输出端与PLC控制器的输入端电性连接。Preferably, a power storage box is installed on the upper end of the support plate on one side of the second motor, and the output end of the power storage box is electrically connected to the input end of the PLC controller.
优选的,所述导料片的侧面为向下凹陷的弧形面,所述导料片整体倾斜布置,并且导料片较低一端伸出机壳的外部。Preferably, the side surface of the material guide piece is a downwardly concave arc surface, the material guide piece is arranged obliquely as a whole, and the lower end of the material guide piece protrudes from the outside of the casing.
优选的,所述入料盘整体呈到倒漏斗状。Preferably, the feeding tray is in the shape of an inverted funnel as a whole.
本实用新型提供了一种带有研磨功能的高性能中药碰碎机,具备以下有益效果。The utility model provides a high-performance traditional Chinese medicine crusher with a grinding function, which has the following beneficial effects.
(1)本实用新型通过设置第一碰碎辊和第二碰碎辊,第一碰碎辊和第二碰碎辊通过两个第一电机带动相对转动,当中药材从入料盘倒入后,便可对中药材进行破碎,破碎后的中药材落至磨辊上,然后顺着磨辊落至呈U型的的磨板上,在磨辊和磨板的相互挤压下被磨成更小的颗粒,从而无需再向传统的技术那样再对破碎的中药进行人工研磨,大大提高了加工效率,降低了人员的劳动强度。(1) In the present invention, a first crushing roller and a second crushing roller are arranged, and the first crushing roller and the second crushing roller are driven to rotate relative to each other by the two first motors. , the Chinese herbal medicine can be crushed. The crushed Chinese herbal medicine falls on the grinding roller, and then falls to the U-shaped grinding plate along the grinding roller, and is ground under the mutual extrusion of the grinding roller and the grinding plate. Smaller particles, so there is no need to manually grind the broken traditional Chinese medicine as in the traditional technology, which greatly improves the processing efficiency and reduces the labor intensity of personnel.
(2)本实用新型通过设置磨板,并且磨板的底部开设有漏料孔,漏料孔的孔径大小根据中药加工对粒径的要求进行设置,这里认定漏料孔孔径为0.3mm,通过设置漏料孔,可使得研磨合格的中药直接通过漏料孔排出至导料片上,然后顺着导料片排出,而不合格的中药则直接被滞留在磨板上继续研磨,通过这种设计可以避免研磨不充分的中药材混入到合格的中药材中,提高中药材研磨的精细度。(2) The utility model is provided with a grinding plate, and the bottom of the grinding plate is provided with a leakage hole, and the aperture size of the leakage hole is set according to the requirements of the traditional Chinese medicine processing on the particle size. The setting of the leakage hole allows the qualified Chinese medicine to be directly discharged to the guide material through the leakage hole, and then discharged along the guide material, while the unqualified Chinese medicine is directly retained on the grinding plate and continues to be ground. Through this design It can avoid the mixing of insufficiently ground Chinese medicinal materials into qualified Chinese medicinal materials, and improve the grinding fineness of Chinese medicinal materials.
附图说明Description of drawings
图1为本实用新型的结构示意图;Fig. 1 is the structural representation of the utility model;
图2为本实用新型的外观图;Fig. 2 is the appearance drawing of the utility model;
图3为本实用新型的侧视图。Figure 3 is a side view of the utility model.
图中附图标记为:1、机壳;2、支腿;3、入料盘;4、第一碰碎辊;5、第二碰碎辊;6、第一电机;7、磨辊;8、传送机构;9、支撑板;10、第二电机;11、大带轮;12、小带轮;13、皮带;14、磨板;15、漏料孔;16、导料片;17、蓄电箱;18、PLC控制器。The reference signs in the figure are: 1, the casing; 2, the legs; 3, the feeding tray; 4, the first crushing roller; 5, the second crushing roller; 6, the first motor; 7, the grinding roller; 8. Transmission mechanism; 9. Supporting plate; 10. Second motor; 11. Large pulley; 12. Small pulley; 13. Belt; 14. Grinding plate; 15. Material leakage hole; 16. Material guide; 17 , Storage box; 18, PLC controller.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the implementations. example. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.
如图1-3所示,本实用新型提供一种技术方案:一种带有研磨功能的高性能中药碰碎机,包括机壳1、第一碰碎辊4、第二碰碎辊5、磨辊7和磨板14,机壳1的底部四角位置焊接有支腿2,机壳1的顶端安装有入料盘3,机壳1的内部靠近入料盘3的位置安装有第一碰碎辊4和第二碰碎辊5,第一碰碎辊4和第二碰碎辊5水平间隙配合设置,第一碰碎辊4和第二碰碎辊5分别与安装在机壳1外部的两个第一电机6转轴固定连接,机壳1的内部在第一碰碎辊4和第二碰碎辊5的正下方安装有磨辊7,磨辊7的正下方紧贴磨辊7底面设置有磨板14,磨板14与磨辊7均采用不锈钢材质制成,具有较强的耐磨性,可有效提高装置的使用寿命,磨板14的两端与机壳1内壁焊接连接,焊接连接固定效果好,使得磨板14能够承受较强的来自磨辊7的压力,机壳1的正下当设置有支撑板9,支撑板9与支腿2焊接固定,支撑板9上设置有第二电机10,第二电机10和磨辊7之间设置有传送机构8,第二电机10通过传送机构8带动磨辊7传动连接,磨板14的正下当安装有导料片16,机壳1的外壁上安装有PLC控制器18,PLC控制器18型号为S7-200,PLC控制器18的输出端分别与第一电机6的输入端和第二电机10的输入端电性连接,磨板14的底部间隔均匀设置有等尺寸的漏料孔15。As shown in Figures 1-3, the present utility model provides a technical solution: a high-performance traditional Chinese medicine crusher with a grinding function, comprising a
进一步,传送机构8包括大带轮11、小带轮12和皮带13,大带轮11安装在磨辊7的一端,小带轮12安装在第二电机10的转轴端,皮带13套接在大带轮11和小带轮12之间,通过传送机构中的大带轮11与小带轮12配合,即可实现第二电机10带动磨辊7转动,又因大带轮11和小带轮12的线速度不同,使得磨辊7的转速要远小于第二电机10的转速,从而降低了磨辊7转动的速度,使得研磨效果更好。Further, the
进一步,磨板14为U型板,并且磨板14的底部半圆形状结构的内侧面与磨辊7的底部外表面之间的垂直距离为0.5mm,采用U型设计的磨板14可使磨板14底部弧形段与磨辊7底部保持相等的间距,便于对更多中药材进行研磨,提高研磨的效率。Further, the grinding
进一步,支撑板9的上端在第二电机10的一侧安装有蓄电箱17,蓄电箱17的输出端与PLC控制器18的输入端电性连接,蓄电箱17可为PLC控制器18提供运行所需的电能,并同时通过PLC控制器18为与其电性连接的第一电机6和第二电机10提供电能。Further, a
进一步,导料片16的侧面为向下凹陷的弧形面,导料片16整体倾斜布置,并且导料片16较低一端伸出机壳1的外部,导料片16的弧形面可便于将研磨的中药向中间集中收集,然后使中药在重力的作用下沿倾斜设置的导料片16排出到指定的容器或袋体中。Further, the side surface of the
进一步,入料盘3整体呈到倒漏斗状,可使得药材在倾倒至入料盘3时不容易掉落到入料盘3的外部。Further, the whole of the feeding
工作原理;使用时,通过PLC控制器18控制开启本机械,使用时先将待碰碎的中药材倒入入料盘3中,然后中药材会沿着入料盘3进入到第一碰碎辊4和第二碰碎辊5中间,通过两个第一电机6带动第一碰碎辊4和第二碰碎辊5相对转动,对中药材进行破碎,破碎后的中药材落至磨辊7上,然后顺着磨辊7落至呈U型的磨板14上,此时,第二电机10转轴会带动小带轮12转动,小带轮12通过皮带13带动大带轮11转动,大带轮11带动磨辊7转动,磨辊7与磨板14配合相互挤压将中药材研磨成更小的颗粒,研磨合格的中药直接通过漏料孔15排出至导料片16上,然后顺着导料片16排出,而不合格的中药则直接被滞留在磨板14上继续研磨,直至研磨合格排出。Working principle: When in use, the machine is controlled and turned on by the
综上可得,本实用新型通过设置第一碰碎辊4、第二碰碎辊5、磨辊7和磨板14,第一碰碎辊4和第二碰碎辊5配合对中药材进行初级破碎,然后通过磨辊7与磨板14配合再对中药材进行最终研磨,解决了现有的技术不具有研磨功能,自动化程度低,加工效率低的问题。To sum up, in the present invention, the first crushing
需要说明的是,在本文中,诸如第一和第二等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来,而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。It should be noted that, in this document, relational terms such as first and second are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any relationship between these entities or operations. any such actual relationship or sequence exists. Moreover, the terms "comprising", "comprising" or any other variation thereof are intended to encompass non-exclusive inclusion such that a process, method, article or device comprising a list of elements includes not only those elements, but also includes not explicitly listed or other elements inherent to such a process, method, article or apparatus.
尽管已经示出和描述了本实用新型的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本实用新型的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实用新型的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes and modifications can be made to these embodiments without departing from the principles and spirit of the present invention , alternatives and modifications, the scope of the present invention is defined by the appended claims and their equivalents.
Claims (6)
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Effective date of registration: 20220804 Address after: 651500 Kunming Yisheng Pharmaceutical Co., Ltd., Luquan Yi and Miao Autonomous County, Kunming City, Yunnan Province (50m west of Luda Road) Patentee after: Yunnan Fenghe Shuli Biotechnology Co.,Ltd. Address before: 651500 pingmao special agricultural industrial park, Luquan, Kunming, Yunnan Province (Chengbei area of the county) Patentee before: KUNMING YISHENG PHARMACEUTICAL Co.,Ltd. |
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