CN210994018U - Multi-color paint mixing planetary stirrer - Google Patents
Multi-color paint mixing planetary stirrer Download PDFInfo
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- CN210994018U CN210994018U CN201920705880.0U CN201920705880U CN210994018U CN 210994018 U CN210994018 U CN 210994018U CN 201920705880 U CN201920705880 U CN 201920705880U CN 210994018 U CN210994018 U CN 210994018U
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Abstract
本实用新型涉及一种多彩涂料混合行星搅拌机,它包括罐体、横梁、罐盖、支腿、减速电机、双支点机架、传动轴、行星齿轮组、行星齿轮箱、搅拌轴、搅拌桨,罐体底部设有进出料口。本实用新型针对多彩涂料的特点优化了罐体及搅拌器结构设计,采用浅式平底罐和行星式搅拌方式以及特殊搅拌器,使物料在罐体内形成理想混合状态,可达到快速均匀混合且不破坏色漆颗粒状态的目的,形成粒径统一、色彩分布均匀、状态稳定的多彩涂料。
The utility model relates to a multi-color paint mixing planetary mixer, which comprises a tank body, a beam, a tank cover, a supporting leg, a deceleration motor, a double fulcrum frame, a transmission shaft, a planetary gear set, a planetary gear box, a stirring shaft and a stirring paddle, There are inlet and outlet ports at the bottom of the tank. The utility model optimizes the structure design of the tank body and the agitator according to the characteristics of the colorful paint, adopts a shallow flat bottom tank, a planetary stirring method and a special agitator, so that the materials can form an ideal mixing state in the tank body, and can achieve rapid and uniform mixing without The purpose of destroying the state of paint particles is to form a colorful paint with uniform particle size, uniform color distribution and stable state.
Description
技术领域technical field
本实用新型涉及一种多彩涂料混合行星搅拌机,主要适用于水性多彩涂料最后成漆阶段的混合搅拌。The utility model relates to a multi-color paint mixing planetary mixer, which is mainly suitable for mixing and stirring in the final paint-forming stage of water-based multi-color paint.
背景技术Background technique
多彩涂料作为一种仿花岗石材料被广泛应用于建筑外墙饰面和高级内墙装饰。涂覆后可获得多种颜色花纹、强烈立体感、优雅的光泽、外观质感丰富的浮雕状涂层。多彩涂料最后成品漆是根据配方把多种不同的被保护胶包覆的彩色粒子组分添加一些助剂和成膜物质后均匀混合在一起而成的。As an imitation granite material, colorful paint is widely used in building exterior wall finishes and advanced interior wall decoration. After coating, various color patterns, strong three-dimensional effect, elegant luster and embossed coating with rich appearance and texture can be obtained. The final paint of colorful paint is made by adding some additives and film-forming substances to a variety of different colored particle components covered by protective glue according to the formula, and then evenly mixing them together.
现有的多彩涂料混合大都是采用传统的调漆罐来完成,这类传统涂料设备对于搅拌多彩涂料存在很多问题:一是罐体高径比大,底部物料承受压强较大,造成彩色颗粒被挤压变小甚至因保护胶被破坏而造成颗粒解体。二是传统搅拌桨很难在短时间内把物料混合均匀,效率低下,成品色彩组分分布不均。三是传统搅拌桨叶片棱角很容易对彩色颗粒造成剪切,而破坏彩粒形貌。所有这些都影响到成品质量和生产效率。Most of the existing multi-color paint mixing is done by traditional paint mixing tanks. This kind of traditional paint equipment has many problems for mixing multi-color paint: First, the tank body has a large height-diameter ratio, and the bottom material bears a large pressure, causing the colored particles to be squeezed. The pressure becomes smaller or even the particles disintegrate due to the destruction of the protective glue. Second, it is difficult for the traditional stirring paddle to mix the materials evenly in a short time, the efficiency is low, and the color components of the finished product are unevenly distributed. The third is that the edges and corners of the blades of the traditional stirring paddle can easily shear the colored particles and destroy the appearance of the colored particles. All of these affect finished product quality and production efficiency.
实用新型内容Utility model content
本实用新型是一种多彩涂料混合行星搅拌机,它包括罐体、横梁、罐盖、支腿、减速电机、双支点机架、传动轴、行星齿轮组、行星齿轮箱、搅拌轴、搅拌桨,罐体底部设有进出料口。本实用新型的目的在于针对多彩涂料的特点通过设计合理的罐体结构尺寸和搅拌桨形式,达到理想的搅拌效果,使得物料能够快速均匀混合且不破坏色漆颗粒状态,形成粒径统一、色彩分布均匀、状态稳定的多彩涂料。The utility model relates to a multi-color paint mixing planetary mixer, which comprises a tank body, a beam, a tank cover, a supporting leg, a deceleration motor, a double fulcrum frame, a transmission shaft, a planetary gear set, a planetary gear box, a stirring shaft and a stirring paddle, There is an inlet and outlet at the bottom of the tank. The purpose of the utility model is to achieve the ideal stirring effect by designing a reasonable tank structure size and stirring paddle form according to the characteristics of the colorful paint, so that the materials can be quickly and evenly mixed without destroying the state of the paint particles, forming a uniform particle size and color. Colorful paint with uniform distribution and stable state.
本实用新型的目的通过以下措施达到:The purpose of this utility model is achieved through the following measures:
罐体为浅式平底罐,由平底封头和不锈钢板焊接而成,高径比为0.6:1,罐体的浅式平底结构有效降低了液体压强对罐底物料的挤压破坏,保证了色漆颗粒的完整和一致性,罐体上有罐盖,罐壁焊接四根支腿,两个进出料口设置在罐体底部靠边位置。The tank body is a shallow flat-bottomed tank, which is welded by a flat-bottomed head and a stainless steel plate. The height-diameter ratio is 0.6:1. The shallow flat-bottomed structure of the tank body effectively reduces the liquid pressure. The integrity and consistency of the color paint particles, the tank body has a tank cover, the tank wall is welded with four legs, and the two inlet and outlet ports are set at the edge of the tank bottom.
罐体上部装有横梁,横梁上装有双支点机架,双支点机架上装有减速电机,减速电机通过传动轴连接行星搅拌系统,行星搅拌系统由行星箱、行星齿轮组和两根搅拌轴以及轴承等部件组成。The upper part of the tank is equipped with a beam, a double fulcrum frame is installed on the beam, a geared motor is installed on the double fulcrum frame, and the geared motor is connected to the planetary stirring system through the transmission shaft. Bearings and other components.
搅拌桨用不锈钢圆管及弯头组合焊接成框式,并带斜撑,整个搅拌桨无棱角,有效避免了搅拌桨对色漆颗粒的剪切,搅拌桨外端距罐壁20mm,搅拌桨底部距罐底10mm。The stirring paddle is welded into a frame with stainless steel round tube and elbow, and has diagonal braces. The entire stirring paddle has no edges and corners, which effectively avoids the shearing of the paint particles by the stirring paddle. The outer end of the stirring paddle is 20mm away from the tank wall. The bottom is 10mm from the bottom of the tank.
行星搅拌系统中的行星齿轮组由一个太阳轮和两个行星轮组成,太阳轮静止居中与双支点机架连接,两个行星轮分居太阳轮两侧成180°角,围绕太阳轮旋转。两个行星轮各连接一根搅拌轴,两根搅拌轴分别连接一根搅拌桨,两根搅拌桨互成90°垂直分布。The planetary gear set in the planetary stirring system consists of a sun gear and two planetary gears. The sun gear is statically centered and connected to the double fulcrum frame. The two planetary gears are located on both sides of the sun gear at an angle of 180° and rotate around the sun gear. Each of the two planetary wheels is connected with a stirring shaft, and the two stirring shafts are respectively connected with a stirring paddle, and the two stirring paddles are vertically distributed at 90° to each other.
进行生产时,各种物料在压力作用下通过罐体底部进料口被压入罐体,底部进料可以有效避免色漆从顶部进料砸在罐底而造成的颗粒破碎缺陷;通入一定量物料后开始启动减速电机,并通过变频器调整速度以控制搅拌强度;行星箱及安装在其上面的行星轮、搅拌轴和搅拌桨在传动轴带动下绕中心旋转,是为公转,公转转速0-28rpm;行星轮通过搅拌轴连接搅拌桨在公转同时要与太阳轮啮合而产生自转,自转转速0-50rpm;互相垂直分布的两根搅拌桨既公转又自转,从而形成无死角完美搅拌轨迹,能迅速使物料混合均匀,大大提高了生产效率,也保证了成品多彩涂料花纹均匀一致,外观质感丰满。During production, various materials are pressed into the tank body through the bottom feeding port of the tank body under pressure, and the bottom feeding can effectively avoid the particle crushing defect caused by the paint being fed from the top and hitting the bottom of the tank; After measuring the material, start the gear motor, and adjust the speed through the frequency converter to control the stirring intensity; the planetary box and the planetary wheel, stirring shaft and stirring paddle installed on it rotate around the center under the drive of the transmission shaft, which is the revolution, the revolution speed 0-28rpm; the planetary wheel is connected to the stirring paddle through the stirring shaft and must mesh with the sun gear to generate rotation at the same time, and the rotation speed is 0-50rpm; the two stirring paddles distributed vertically to each other both revolve and rotate, thus forming a perfect stirring track without dead ends , It can quickly mix the materials evenly, greatly improve the production efficiency, and also ensure that the finished colorful paint pattern is uniform and the appearance is full of texture.
出料时保持低速搅拌,成品物料从底部出料口出料顺畅。Keep stirring at low speed when discharging, and the finished material can be discharged smoothly from the bottom discharge port.
附图说明Description of drawings
下面结合附图对本实用新型做进一步的描述。The present utility model will be further described below in conjunction with the accompanying drawings.
附图有四个:There are four attached drawings:
图1是主视剖面图。其中:1.减速电机 2.双支点机架 3.传动轴 4.横梁FIG. 1 is a front sectional view. Among them: 1. Geared
5.行星齿轮组 6.行星箱 7.搅拌轴 8.搅拌桨 9.罐体 10.进出料口5. Planetary gear set 6. Planetary box 7. Stirring shaft 8. Stirring paddle 9.
图2是左视图。其中: 11.支腿 12.罐盖Fig. 2 is a left side view. Of which: 11. Outriggers 12. Tank cover
图3是行星齿轮组示意图。其中:5-1.太阳轮 5-2.行星轮3 is a schematic diagram of a planetary gear set. Among them: 5-1. Sun gear 5-2. Planetary gear
图4是搅拌桨旋转轨迹示意图。其中:8-1.搅拌桨1 8-2.搅拌桨2 。FIG. 4 is a schematic diagram of the rotation trajectory of the stirring paddle. Among them: 8-1. Stirring paddle 1 8-2. Stirring
具体实施方式Detailed ways
如图1及图2:罐体9为浅式平底罐,由平底封头和不锈钢板焊接而成,高径比为0.6:1,罐体的浅式平底结构有效降低了液体压强对罐底物料的挤压破坏,保证了色漆颗粒的完整和一致性,罐体9上有罐盖12,起封闭罐体作用,罐体9侧壁焊接四根支腿11,用以支撑整个设备,在罐体底部靠边位置设置两个进出料口10,为罐体9的进出料通道。As shown in Figure 1 and Figure 2: the tank body 9 is a shallow flat-bottomed tank, which is welded by a flat-bottomed head and a stainless steel plate. The height-diameter ratio is 0.6:1. The extrusion damage of the material ensures the integrity and consistency of the paint particles. The tank body 9 is provided with a tank cover 12 to close the tank body. The side wall of the tank body 9 is welded with four
罐体9上部装有横梁4,横梁4上装有双支点机架2,双支点机架2上装有减速电机1,减速电机1通过传动轴3连接行星箱6、行星箱6内含有行星齿轮组5和两根搅拌轴7以及轴承等标准件。The upper part of the tank body 9 is equipped with a
如图3:行星齿轮组5由一个太阳轮5-1和两个行星轮5-2啮合组成,箭头a为行星轮5-2的公转方向,箭头b为行星轮5-2的自转方向。As shown in Figure 3: The planetary gear set 5 is composed of a sun gear 5-1 meshing with two planetary gears 5-2, the arrow a is the revolution direction of the planetary gear 5-2, and the arrow b is the rotation direction of the planetary gear 5-2.
太阳轮5-1与双支点机架2连接,相对静止,两个行星轮5-2分居太阳轮5-1两侧成180°角,围绕太阳轮5-1旋转,两个行星轮5-2各连接一根搅拌轴7,两根搅拌轴7分别连接一根搅拌桨8。The sun gear 5-1 is connected with the
如图4:两根搅拌桨8-1和8-2互成90°垂直分布。Figure 4: The two stirring paddles 8-1 and 8-2 are vertically distributed at 90° to each other.
搅拌桨8用不锈钢圆管及弯头组合焊接成框式,并带斜撑,整个搅拌桨8无棱角,有效避免了搅拌桨对色漆颗粒的剪切,搅拌桨8外端距罐壁20mm,搅拌桨8底部距罐底10mm。The stirring paddle 8 is welded into a frame with stainless steel round tube and elbow, and has diagonal braces. The entire stirring paddle 8 has no edges and corners, which effectively avoids the shearing of the paint particles by the stirring paddle. The outer end of the stirring paddle 8 is 20mm away from the tank wall. , the bottom of the stirring paddle 8 is 10mm from the bottom of the tank.
生产时,各种物料在压力作用下通过罐体底部进出料口10被压入罐体9,底部进料有效避免色漆从顶部进料砸在罐底而造成的颗粒破碎缺陷;通入一定量物料后开始启动减速电机1,并通过变频器调整速度以控制搅拌强度;减速电机1带动传动轴3旋转,行星箱6及安装在其上面的行星轮5-2、搅拌轴7和搅拌桨8随传动轴旋转,是为公转,公转转速0-28rpm;行星轮5-2通过搅拌轴7连接搅拌桨8在公转同时要与太阳轮5-1啮合而产生自转,自转转速0-50rpm;互相垂直分布的两根搅拌桨8-1和8-2既公转又自转,从而形成无死角完美搅拌轨迹如图4,能迅速使物料混合均匀,大大提高了生产效率,也保证了成品多彩涂料花纹均匀一致,外观质感丰满。During production, various materials are pressed into the tank body 9 through the inlet and
搅拌完成,继续保持低速搅拌,边搅拌边出料,物料由进出料口10顺畅排出进入灌装工序。After the stirring is completed, continue to keep stirring at a low speed, and discharge the material while stirring, and the material is smoothly discharged from the inlet and
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| Application Number | Priority Date | Filing Date | Title |
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| CN201920705880.0U CN210994018U (en) | 2019-05-17 | 2019-05-17 | Multi-color paint mixing planetary stirrer |
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| CN201920705880.0U CN210994018U (en) | 2019-05-17 | 2019-05-17 | Multi-color paint mixing planetary stirrer |
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| CN210994018U true CN210994018U (en) | 2020-07-14 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110354726A (en) * | 2019-05-17 | 2019-10-22 | 保定赛德丽自动化环保设备有限公司 | A colorful paint mixing planetary mixer |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110354726A (en) * | 2019-05-17 | 2019-10-22 | 保定赛德丽自动化环保设备有限公司 | A colorful paint mixing planetary mixer |
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Granted publication date: 20200714 |
