CN210972370U - tank container - Google Patents
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- CN210972370U CN210972370U CN201921808711.6U CN201921808711U CN210972370U CN 210972370 U CN210972370 U CN 210972370U CN 201921808711 U CN201921808711 U CN 201921808711U CN 210972370 U CN210972370 U CN 210972370U
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Abstract
本实用新型提供了一种罐式集装箱,包括框架和由所述框架支撑的罐体,其所述框架包括端框、裙座、和加强环。端框包括两直立设置的角柱、设置在两所述角柱之间的端下梁和端上梁,所述端框还包括斜撑梁,所述斜撑梁倾斜连接于所述端下梁和所述角柱之间,以及所述端上梁和角柱之间;裙座呈筒状,且其一端与所述罐体固定连接,另一端与所述端框相对设置;加强环连接所述裙座的端部与所述端框,且所述加强环对应所述裙座的周向环设,所述加强环的壁厚大于所述裙座的壁厚。本实用新型的加强环设置提高了框架对于载荷的传导性能,提高了罐式集装箱的运输稳定性。
The utility model provides a tank container, comprising a frame and a tank body supported by the frame, wherein the frame includes an end frame, a skirt seat and a reinforcing ring. The end frame includes two upright corner posts, an end lower beam and an end upper beam arranged between the two corner posts, and the end frame also includes a diagonal bracing beam, which is obliquely connected to the end lower beam and the end upper beam. Between the corner posts, and between the upper beam and the corner posts; the skirt is cylindrical, and one end of the skirt is fixedly connected with the tank body, and the other end is arranged opposite to the end frame; the reinforcing ring connects the skirt of the skirt. The end portion is connected to the end frame, and the reinforcing ring is arranged in a circumferential direction corresponding to the skirt seat, and the wall thickness of the reinforcing ring is larger than the wall thickness of the skirt seat. The reinforcement ring arrangement of the utility model improves the conduction performance of the frame to the load and improves the transportation stability of the tank container.
Description
技术领域technical field
本实用新型涉及罐式集装箱,特别涉及一种罐式集装箱。The utility model relates to a tank container, in particular to a tank container.
背景技术Background technique
现有罐式集装箱通常是通过四个底角件接触运载工具来传递罐式集装箱载荷。然而,当利用印度铁路上的平车运载罐式集装箱时,是通过罐式集装箱端框的端下梁接触平车的纵向大梁,以传递罐式集装箱的载荷,此时端下梁替代底角件而成为主要的载荷传递部件。但是,现有的罐式集装箱端下梁结构使其无法有效的传递载荷,从而导致罐式集装箱结构的损坏,功能失效。The existing tank container usually transfers the load of the tank container through four bottom corner pieces contacting the carrier. However, when using the flat car on the Indian Railways to carry the tank container, the end lower beam of the end frame of the tank container contacts the longitudinal beam of the flat car to transfer the load of the tank container, and the end lower beam replaces the bottom corner at this time. It becomes the main load transmission component. However, the existing lower beam structure at the end of the tank container makes it impossible to transmit loads effectively, thereby causing damage to the structure of the tank container and failure of its function.
实用新型内容Utility model content
本实用新型的一个目的在于提出一种罐式集装箱,其端框结构能够有效的传递载荷。One object of the present invention is to provide a tank container whose end frame structure can effectively transmit loads.
为解决上述技术问题,本实用新型采用如下技术方案:In order to solve the above-mentioned technical problems, the utility model adopts the following technical solutions:
本实用新型提出一种罐式集装箱,包括框架和由所述框架支撑的罐体,所述框架包括:The utility model proposes a tank container, comprising a frame and a tank body supported by the frame, and the frame includes:
端框,其包括两直立设置的角柱、设置在两所述角柱之间的端下梁和端上梁,所述端框还包括斜撑梁,所述斜撑梁倾斜连接于所述端下梁和所述角柱之间,以及所述端上梁和角柱之间;The end frame includes two upright corner posts, an end lower beam and an end upper beam arranged between the two corner posts, the end frame also includes a diagonal brace beam, and the diagonal brace beam is obliquely connected to the end lower beam and the end upper beam. between the corner posts, and between the end beams and the corner posts;
裙座,呈筒状,且其一端与所述罐体固定连接,另一端与所述端框相对设置;The skirt seat is cylindrical, and one end of the skirt is fixedly connected with the tank body, and the other end is arranged opposite to the end frame;
加强环,连接所述裙座的端部与所述端框,且所述加强环对应所述裙座的周向环设,所述加强环的壁厚大于所述裙座的壁厚。The reinforcing ring connects the end of the skirt seat and the end frame, the reinforcing ring is arranged in a circumferential direction of the skirt seat, and the wall thickness of the reinforcing ring is larger than the wall thickness of the skirt seat.
可选的,所述加强环的端部与所述裙座的端部对接。Optionally, the end of the reinforcing ring is butted with the end of the skirt.
可选的,所述加强环截面所围成的区域自所述裙座朝所述端框渐阔。Optionally, the area enclosed by the cross section of the reinforcing ring gradually widens from the skirt seat toward the end frame.
可选的,所述加强环包括加强筒以及连接于所述加强筒朝向所述端框一侧的连接板,所述连接板的板面与所述端框连接。Optionally, the reinforcing ring includes a reinforcing barrel and a connecting plate connected to a side of the reinforcing barrel facing the end frame, and a plate surface of the connecting plate is connected to the end frame.
可选的,所述框架还包括与所述裙座外表面、加强环外表面均连接的加强筋,所述加强筋沿所述裙座的长度方向延伸至所述端下梁的表面,且与所述端下梁表面连接。Optionally, the frame further includes a reinforcing rib connected to the outer surface of the skirt seat and the outer surface of the reinforcing ring, the reinforcing rib extending along the length direction of the skirt seat to the surface of the lower end beam, and Connect with the end lower beam surface.
可选的,所述加强筋的端部与所述端下梁的连接处对应于所述端下梁和所述斜撑梁的连接处,所述加强筋的端部与所述端下梁的表面和所述斜撑梁的表面均连接。Optionally, the connection between the end of the reinforcing rib and the lower end beam corresponds to the connection between the lower end beam and the diagonal bracing beam, and the end of the reinforcing rib and the lower end beam The surface of the bracing beam and the surface of the braced beam are connected.
可选的,所述加强筋为槽形钢,槽型开口连接于所述端下梁的表面和所述斜撑梁的表面。Optionally, the reinforcing rib is channel-shaped steel, and the channel-shaped opening is connected to the surface of the lower end beam and the surface of the diagonal brace beam.
可选的,所述框架还包括斜撑杆,所述斜撑杆倾斜连接于所述角柱和所述端下梁之间,所述斜撑杆设于所述斜撑梁朝向所述端框中心的一侧;Optionally, the frame further includes a diagonal brace, which is connected obliquely between the corner post and the lower end beam, and the diagonal brace is arranged on the diagonal brace toward the end frame. one side of the center;
所述斜撑杆的端部与所述端下梁的连接处对应于所述加强筋与所述端下梁的连接处。The connection between the end of the diagonal strut and the lower end beam corresponds to the connection between the reinforcing rib and the lower end beam.
可选的,所述斜撑杆呈管状,或所述斜撑杆为工字钢、槽形钢中的一种。Optionally, the diagonal bracing rod is tubular, or the diagonal bracing rod is one of I-beam and channel steel.
可选的,所述框架包括第一加强件,所述第一加强件的纵向截面呈三角形;Optionally, the frame includes a first reinforcement, and the longitudinal section of the first reinforcement is triangular;
所述第一加强件固定连接于所述斜撑杆与所述端下梁的连接处,且所述第一加强件的两侧部分别与所述斜撑杆、所述端下梁连接。The first reinforcement member is fixedly connected to the connection between the diagonal strut and the lower end beam, and two sides of the first reinforcement member are respectively connected to the diagonal brace and the lower end beam.
可选的,所述加强环的壁厚大于或等于8毫米。Optionally, the wall thickness of the reinforcing ring is greater than or equal to 8 mm.
可选的,所述端下梁呈管状,且管壁厚度大于或等于8毫米。Optionally, the lower end beam is tubular, and the thickness of the tubular wall is greater than or equal to 8 mm.
可选的,所述端下梁的内部设置有支撑结构,所述支撑结构至少位于所述斜撑梁与所述端下梁的连接处;Optionally, a support structure is provided inside the lower end beam, and the support structure is at least located at the connection between the diagonal bracing beam and the lower end beam;
所述支撑结构顶立于所述端下梁的顶部和底部之间。The support structure stands between the top and bottom of the end lower beam.
可选的,所述框架还包括第二加强件,所述第二加强件的纵向截面呈三角形;所述角柱的端部设有底角件;Optionally, the frame further includes a second reinforcing piece, and the longitudinal section of the second reinforcing piece is triangular; the end of the corner post is provided with a bottom corner piece;
所述第二加强件固定连接于所述角柱、底角件、以及所述端下梁的连接处,且所述第二加强件的两侧部分别与所述角柱、所述端下梁连接。The second reinforcing member is fixedly connected to the connection of the corner post, the bottom corner member and the lower end beam, and the two sides of the second reinforcing member are respectively connected to the corner post and the lower end beam .
本实用新型的罐式集装箱框架通过设置加强环以连接裙座和端框,因此在承载罐式集装箱的罐体时,裙座将罐体的压力通过加强环以传导至端框,由于加强环对应所述裙座的周向环设,所述加强环的壁厚大于所述裙座的壁厚,因此加强环能够提高载荷的传导能力,特别当罐式集装箱通过印度铁路上的平车运载,使得框架的角件无法传递过多载荷的情况下。本实用新型的加强环设置提高了框架对于载荷的传导性能,提高了罐式集装箱的运输稳定性。The tank container frame of the present utility model connects the skirt seat and the end frame by setting the reinforcing ring, so when the tank body of the tank container is carried, the skirt seat transmits the pressure of the tank body to the end frame through the reinforcing ring. Corresponding to the circumferential ring arrangement of the skirt, the wall thickness of the reinforcing ring is larger than that of the skirt, so the reinforcing ring can improve the load transmission capacity, especially when the tank container is carried by the flat car on the Indian Railway, so that the When the corner pieces of the frame cannot transmit excessive loads. The reinforcement ring arrangement of the utility model improves the conduction performance of the frame to the load and improves the transportation stability of the tank container.
附图说明Description of drawings
图1是本公开一实施例的罐式集装箱结构示意图;FIG. 1 is a schematic structural diagram of a tank container according to an embodiment of the present disclosure;
图2是罐体、裙座、支撑环的连接结构示意图;Figure 2 is a schematic diagram of the connection structure of the tank body, the skirt seat and the support ring;
图3是图1的侧视图;Fig. 3 is the side view of Fig. 1;
图4是图2中A处的局部放大图;Fig. 4 is the partial enlarged view of A place in Fig. 2;
图5是图2中端框处的结构示意图;Fig. 5 is the structural representation at the end frame place in Fig. 2;
图6是本公开一实施例的端下梁结构示意图;6 is a schematic structural diagram of an end lower beam according to an embodiment of the present disclosure;
图7是本公开另一实施例的端下梁结构示意图;7 is a schematic structural diagram of an end lower beam according to another embodiment of the present disclosure;
图8是本公开另一实施例的端下梁结构示意图。FIG. 8 is a schematic structural diagram of an end lower beam according to another embodiment of the present disclosure.
附图标记说明如下:The reference numerals are explained as follows:
1、框架;11、端框;111、角柱;112、端上梁;113、端下梁;1131、加强壁;114、斜撑梁;115、底角件;12a、顶侧梁;12b、底侧梁;1, frame; 11, end frame; 111, corner post; 112, upper end beam; 113, end lower beam; 1131, reinforcing wall; 114, diagonal brace; 115, bottom corner piece; 12a, top side beam; 12b, bottom side beam;
13、裙座;14、加强环;15、加强筋;16、斜撑杆;17、第一加强件;18、第二加强件;19、支撑结构;13. Skirt seat; 14. Reinforcing ring; 15. Reinforcing rib; 16. Diagonal strut; 17. First reinforcement; 18. Second reinforcement; 19. Support structure;
2罐体。2 cans.
具体实施方式Detailed ways
尽管本实用新型可以容易地表现为不同形式的实施方式,但在附图中示出并且在本说明书中将详细说明的仅仅是其中一些具体实施方式,同时可以理解的是本说明书应视为是本公开原理的示范性说明,而并非旨在将本实用新型限制到在此所说明的那样。While the present invention may readily be embodied in different forms, only some of the specific embodiments are shown in the drawings and will be described in detail in this specification, while it is to be understood that this specification should be construed as a are illustrative of the principles of the present disclosure, and are not intended to limit the invention to that described herein.
由此,本说明书中所指出的一个特征将用于说明本公开的一个实施方式的其中一个特征,而不是暗示本实用新型的每个实施方式必须具有所说明的特征。此外,应当注意的是本说明书描述了许多特征。尽管某些特征可以组合在一起以示出可能的系统设计,但是这些特征也可用于其他的未明确说明的组合。由此,除非另有说明,所说明的组合并非旨在限制。Thus, a reference to a feature in this specification will be used to describe one of the features of an embodiment of the present disclosure and not to imply that every embodiment of the invention must have the described feature. Furthermore, it should be noted that this specification describes a number of features. Although certain features may be combined together to illustrate possible system designs, these features may also be used in other combinations not explicitly stated. Thus, unless otherwise stated, the combinations described are not intended to be limiting.
在附图所示的实施方式中,方向的指示(诸如上、下、左、右、前和后)用于解释本实用新型的各种元件的结构和运动不是绝对的而是相对的。当这些元件处于附图所示的位置时,这些说明是合适的。如果这些元件的位置的说明发生改变时,则这些方向的指示也相应地改变。In the embodiments shown in the drawings, directional indications (such as up, down, left, right, front and rear) are used to explain the structure and movement of the various elements of the present invention are not absolute but relative. These descriptions are appropriate when the elements are in the positions shown in the drawings. If the description of the positions of these elements changes, the indications of these directions change accordingly.
现在将参考附图更全面地描述示例实施方式。然而,示例实施方式能够以多种形式实施,且不应被理解为限于在此阐述的范例;相反,提供这些示例实施方式使得本公开的描述将更加全面和完整,并将示例实施方式的构思全面地传达给本领域的技术人员。附图仅为本公开的示意性图解,并非一定是按比例绘制。图中相同的附图标记表示相同或类似的部分,因而将省略对它们的重复描述。Example embodiments will now be described more fully with reference to the accompanying drawings. Example embodiments, however, can be embodied in various forms and should not be construed as limited to the examples set forth herein; rather, these example embodiments are provided so that this description of the present disclosure will be thorough and complete, and will consolidate the concept of the example embodiments. It will be fully conveyed to those skilled in the art. The drawings are merely schematic illustrations of the present disclosure and are not necessarily drawn to scale. The same reference numerals in the drawings denote the same or similar parts, and thus their repeated descriptions will be omitted.
以下结合本说明书的附图,对本实用新型的较佳实施方式予以进一步地详尽阐述。The preferred embodiments of the present invention will be further elaborated below in conjunction with the accompanying drawings of the present specification.
请参阅图1,本实用新型实施例提出一种罐式集装箱,罐式集装箱包括罐体和框架。罐体的外壁通常包裹有保温材料。罐体四周有起保护和吊装作用的承力框架。框架采用高强度钢材制成,用于支撑罐体。Referring to FIG. 1 , an embodiment of the present utility model provides a tank container. The tank container includes a tank body and a frame. The outer wall of the tank is usually wrapped with thermal insulation material. There is a load-bearing frame around the tank for protection and hoisting. The frame is made of high-strength steel to support the tank.
在本实施例中,罐式集装箱框架主要包括两个端框,分别为前端框、后端框,还可以包括连接于该前端框和后端框之间的顶侧梁和底侧梁。前端框和后端框的结构大致相同,在本实施例中,为了方便统称为端框。端框具有竖直方向设置两根角柱以及连接在两角柱之间的端上梁和端下梁;顶侧梁和底侧梁是连接于前端框、后端框的角柱之间的,因此一根角柱上可以同时与顶侧梁、底侧梁、端上梁以及端下梁连接。本实施例中顶侧梁、底侧梁可以采用方管或圆管。In this embodiment, the tank container frame mainly includes two end frames, namely a front end frame and a rear end frame, and may also include a top side beam and a bottom side beam connected between the front end frame and the rear end frame. The structures of the front end frame and the rear end frame are substantially the same, and in this embodiment, they are collectively referred to as end frames for convenience. The end frame has two corner posts arranged in the vertical direction and an upper end beam and an end lower beam connected between the two corner posts; the top side beam and the bottom side beam are connected between the corner posts of the front end frame and the rear end frame, so a corner post The upper can be connected with the top side beam, the bottom side beam, the end upper beam and the end lower beam at the same time. In this embodiment, the top side beam and the bottom side beam can be square tubes or round tubes.
请参阅图2和图3,本实施例中,端框上还有斜撑梁、裙座和加强环;其中斜撑梁倾斜连接于所述端下梁和所述角柱之间;裙座呈筒状设置,且位于所述端框与所述罐式集装箱的罐体之间;加强环连接所述裙座的端部与所述端框,且所述加强环对应所述裙座的周向环设。加强环朝向端框的一侧大致呈环状,且大部分连接在斜撑梁上,以通过斜撑梁向端下梁、角柱传递载荷。Please refer to FIG. 2 and FIG. 3 , in this embodiment, there are also diagonal bracing beams, skirts and reinforcing rings on the end frame; wherein the diagonal bracing beams are connected obliquely between the lower end beams and the corner posts; cylindrically arranged and located between the end frame and the tank body of the tank container; a reinforcing ring connects the end of the skirt and the end frame, and the reinforcing ring corresponds to the circumferential ring of the skirt Assume. The side of the reinforcing ring facing the end frame is generally annular, and most of it is connected to the diagonal bracing beam, so as to transmit the load to the lower end beam and the corner column through the diagonal bracing beam.
本实施例中,所述加强环的壁厚大于所述裙座的壁厚。在本实施例中,所述加强环的壁厚大于或等于8毫米。In this embodiment, the wall thickness of the reinforcing ring is greater than the wall thickness of the skirt seat. In this embodiment, the wall thickness of the reinforcing ring is greater than or equal to 8 mm.
请参阅图2至图5,具体的,裙座的一端与罐体的封头焊接,另一端与加强环焊接。加强环可以呈筒状设置,在此设定加强环的第一端与罐体连接,第二端与端框焊接。本实施例中,裙座和加强环可以一体成型设置,以提高裙座和加强环的整体结构强度,提高载荷传递能力。Please refer to Fig. 2 to Fig. 5. Specifically, one end of the skirt is welded with the head of the tank body, and the other end is welded with the reinforcing ring. The reinforcing ring can be arranged in a cylindrical shape, and the first end of the reinforcing ring is set to be connected to the tank body, and the second end of the reinforcing ring is welded to the end frame. In this embodiment, the skirt seat and the reinforcing ring can be integrally formed, so as to improve the overall structural strength of the skirt seat and the reinforcing ring, and improve the load transmission capacity.
本实用新型的罐式集装箱框架通过设置加强环以连接裙座和端框,因此在承载罐式集装箱的罐体时,裙座将罐体的压力通过加强环以传导至端框,由于加强环对应所述裙座的周向环设,所述加强环的壁厚大于所述裙座的壁厚,因此加强环能够提高载荷的传导能力,特别当罐式集装箱通过印度铁路上的平车运载,使得框架的角件无法传递过多载荷的情况下。本实用新型的加强环设置提高了框架对于载荷的传导性能,提高了罐式集装箱的运输稳定性。The tank container frame of the present utility model connects the skirt seat and the end frame by setting the reinforcing ring, so when the tank body of the tank container is carried, the skirt seat transmits the pressure of the tank body to the end frame through the reinforcing ring. Corresponding to the circumferential ring arrangement of the skirt, the wall thickness of the reinforcing ring is larger than that of the skirt, so the reinforcing ring can improve the load transmission capacity, especially when the tank container is carried by the flat car on the Indian Railway, so that the When the corner pieces of the frame cannot transmit excessive loads. The reinforcement ring arrangement of the utility model improves the conduction performance of the frame to the load and improves the transportation stability of the tank container.
在一实施例中,所述加强环连接于所述裙座朝向所述端框的端面,此时加强环和裙座整体形成一个筒状结构,从而提高将罐体的载荷朝向端框方向传递的能力。在另一实施例中,加强环可以与裙座的内壁面或外壁面连接,此时可以增大加强环与裙座的接触面积。In one embodiment, the reinforcing ring is connected to the end face of the skirt facing the end frame, and at this time, the reinforcing ring and the skirt integrally form a cylindrical structure, so as to improve the transmission of the load of the tank toward the end frame. Ability. In another embodiment, the reinforcing ring can be connected with the inner wall surface or the outer wall surface of the skirt, and in this case, the contact area between the reinforcing ring and the skirt can be increased.
在本实施例中,所述加强环自所述裙座朝所述端框呈敞口设置,即加强环自所述罐体朝所述端框延伸呈喇叭状。本实施例增大了加强环第二端所围成的面积,从而提高了加强环与端框连接的稳定性,并且由于增大了与端框的接触面积,从而增大了与端框之间的载荷传递能力。In this embodiment, the reinforcing ring is disposed in an open manner from the skirt seat toward the end frame, that is, the reinforcing ring extends from the tank body toward the end frame in a trumpet shape. This embodiment increases the area enclosed by the second end of the reinforcing ring, thereby improving the stability of the connection between the reinforcing ring and the end frame, and increasing the contact area with the end frame due to the increased contact area with the end frame. load transfer capacity.
在本实施例中,所述加强环包括加强筒以及连接于所述加强筒朝向所述端框一侧的连接板,所述连接板的板面与所述端框贴合并连接。加强板可以自加强筒端部边缘朝加强筒外侧延伸,也可以自加强筒端部边缘同时朝加强筒内外两侧延伸。连接板的设置增大了加强环与端框的接触面积,因此提高了加强环向端框传递载荷的能力以及传递过程中的稳定性。In this embodiment, the reinforcing ring includes a reinforcing barrel and a connecting plate connected to the side of the reinforcing barrel facing the end frame, and the plate surface of the connecting plate is attached to and connected to the end frame. The reinforcing plate can extend from the edge of the end portion of the reinforcing barrel toward the outside of the reinforcing barrel, or can extend from the edge of the end portion of the reinforcing barrel toward the inner and outer sides of the reinforcing barrel at the same time. The arrangement of the connecting plate increases the contact area between the reinforcing ring and the end frame, thus improving the ability of the reinforcing ring to transmit loads to the end frame and the stability during the transmission process.
在印度铁路上的平车具有至少两根纵向主梁,以及连接在纵向主梁之间的横梁。当罐式集装箱放置在平车上运输时,端下梁会压在纵向主梁和/或横梁的表面上,因此端下梁是作为主要的载荷传递部件。由于罐体上的部分载荷通过裙座和加强环传递到端下梁上,因此在本实施例中,针对端下梁的结构做了改进,以使端下梁能与裙座、加强环配合以提高载荷传递性能。Flat cars on Indian Railways have at least two longitudinal girders, and a cross beam connected between the longitudinal girders. When the tank container is transported on a flat car, the lower end beams are pressed against the surface of the longitudinal main beams and/or the cross beams, so the lower end beams act as the main load transfer member. Since part of the load on the tank body is transmitted to the lower end beam through the skirt seat and the reinforcing ring, in this embodiment, the structure of the lower end beam is improved, so that the lower end beam can cooperate with the skirt seat and the reinforcing ring to improve load transfer performance.
请参阅图6和图7,具体的,本实施例中设置所述端下梁呈管状,且管壁厚度大于或等于8毫米;所述端下梁的内部设置有支撑结构,所述支撑结构顶立于所述端下梁的顶部和底部之间,以传递载荷。Please refer to FIG. 6 and FIG. 7 . Specifically, in this embodiment, the lower end beam is set in a tubular shape, and the thickness of the tube wall is greater than or equal to 8 mm; the inner part of the lower end beam is provided with a support structure, and the support structure The top stands between the top and bottom of the end lower beam to transmit the load.
本实施例中,所述支撑结构至少位于所述斜撑梁与所述端下梁的连接处;因此当罐体通过裙座、加强环、斜撑梁向端下梁传递载荷时,支撑结构一方面能够提高斜撑梁与所述端下梁的连接处的强度,防止载荷过大造成斜撑梁和端下梁受损,另一方面加强结构能够传递部分载荷,以提高载荷传递的快速性,避免应力集中造成端下梁损坏。In this embodiment, the support structure is at least located at the connection between the diagonal bracing beam and the lower end beam; therefore, when the tank body transmits the load to the lower end beam through the skirt seat, the reinforcement ring, and the diagonal bracing beam, the supporting structure on the one hand It can improve the strength of the connection between the diagonal bracing beam and the lower end beam, and prevent the diagonal bracing beam and the lower end beam from being damaged due to excessive load. On the other hand, the strengthening structure can transmit part of the load to improve the speed of load transmission and avoid stress Concentration causes damage to the lower beam at the end.
端下梁是内部呈空心的管状,其可以是截面呈方形的方管,在此方形应理解为长方形和正方形;端下梁也可以是截面呈梯形的管状,以增大端下梁的下表面与平车的接触面积,从而提高载荷传递效果。通过增加端下梁的管壁厚度能够在整体上提高端下梁的结构强度和载荷传递能力。本实施例中,端下梁的管壁厚度至少为8毫米。The lower end beam is a hollow tubular shape inside, which can be a square tube with a square cross-section, where the square should be understood as a rectangle and a square; The contact area between the surface and the flat car, thereby improving the load transfer effect. The structural strength and load transmission capacity of the end lower beam can be improved as a whole by increasing the tube wall thickness of the end lower beam. In this embodiment, the thickness of the tube wall of the lower end beam is at least 8 mm.
端下梁可以是一根管,也可以由管结合一个或多个结构件共同构成。在本实施例中,所述端下梁包括管体以及贴附于管体外表面的加强壁,加强壁可以覆盖管体的全部外表面,也可以覆盖部分管体外表面。可选的,至少在管体的中部覆盖加强壁,以提高载荷传递能力。加强壁可以通过焊接连接于端下梁的管壁外表面。The lower end beam can be a tube, or it can be composed of a tube combined with one or more structural members. In this embodiment, the lower end beam includes a tube body and a reinforcing wall attached to the outer surface of the tube. The reinforcing wall may cover the entire outer surface of the tube body, or may cover part of the outer surface of the tube. Optionally, at least the middle part of the pipe body is covered with a reinforcement wall to improve the load transmission capacity. The reinforcing wall may be connected to the outer surface of the tube wall of the lower end beam by welding.
此时,所述端下梁管壁的整体厚度为管体的管壁厚度与所述加强壁的厚度的叠加。本实施例的意义在于,能够不改变现有的集装箱底侧梁管壁厚度、或能利用已生产完成的厚度较薄的端下梁,通过在端下梁上叠加加强壁,从而使得叠加后的底侧梁能够满足在平车上运输罐式集装箱时所需的结构强度和载荷传递能力,避免端下梁返工重造所带来的人力财力损失。At this time, the overall thickness of the tube wall of the lower end beam is the superposition of the tube wall thickness of the tube body and the thickness of the reinforcing wall. The significance of this embodiment is that the thickness of the tube wall of the existing bottom side beams of the container can not be changed, or the end lower beams with thinner thickness that have been produced can be used to superimpose reinforcing walls on the end lower beams, so that the superimposed The bottom side beam can meet the structural strength and load transfer capacity required when transporting tank containers on a flat car, and avoid the loss of human and financial resources caused by the rework of the bottom beam.
在一具体的实施例中,所述管体为方管,所述加强壁至少贴附于所述管体底壁上。因此管体的底壁厚度与加强壁的厚度共同构成端下梁底壁的厚度。整个罐式集装箱的重量最终通过端下梁底壁传递至平车上,因此通过加强端下梁底壁处的厚度,能够满足提高端下梁结构强度和载荷传递能力的目的,且不会过多的增加罐式集装箱的重量。In a specific embodiment, the pipe body is a square pipe, and the reinforcing wall is at least attached to the bottom wall of the pipe body. Therefore, the thickness of the bottom wall of the pipe body and the thickness of the reinforcing wall together constitute the thickness of the bottom wall of the lower beam at the end. The weight of the entire tank container is finally transferred to the flat car through the bottom wall of the end lower beam. Therefore, by strengthening the thickness of the bottom wall of the end lower beam, the purpose of improving the structural strength and load transmission capacity of the end lower beam can be met without excessive Increase the weight of the tank container much.
在本实施例中,支撑结构的设置能够提高端下梁的载荷传递能力。由于端下梁所受到的力大致是呈竖直方向的,因此顶立于所述端下梁的顶部和底部之间的支撑结构,能够帮助分散端下梁上的载荷,使得部分载荷能够通过支撑结构传递到平车上,提高了端下梁的整体载荷传递能力。In this embodiment, the arrangement of the support structure can improve the load transmission capacity of the lower beam. Since the force on the lower end beam is generally vertical, the support structure standing between the top and the bottom of the lower end beam can help disperse the load on the lower end beam, so that part of the load can pass through The support structure is transferred to the flat car, which improves the overall load transfer capacity of the end lower beam.
本实施例中,所述支撑结构包括支撑管,所述支撑管设于所述端下梁内,所述支撑管的顶部与所述端下梁的顶壁接触,所述支撑管的底部与所述端下梁的底壁接触。In this embodiment, the support structure includes a support tube, the support tube is arranged in the lower end beam, the top of the support tube is in contact with the top wall of the lower end beam, and the bottom of the support tube is in contact with the top wall of the lower end beam. The bottom walls of the end lower beams are in contact.
请参阅图7,在本实施例中,所述端下梁与所述支撑管均为方管,支撑管呈水平设置,支撑管在端下梁内的延伸方向与端下梁的延伸方向一致。所述支撑管的相对两管壁分别与所述端下梁的顶壁和底壁相贴。很明显,是支撑管的顶壁对应与端下梁的顶壁贴合,支撑管的底壁对应与端下梁的底壁贴合。可以理解的是,当端下梁为梯形管时,支撑管也对应呈梯形管,以增大与端下梁的底壁的接触面积,提高载荷传递效果。Please refer to FIG. 7 , in this embodiment, the lower end beam and the support tube are both square tubes, the support tube is arranged horizontally, and the extension direction of the support tube in the lower end beam is consistent with the extension direction of the lower end beam . The two opposite tube walls of the support tube are respectively attached to the top wall and the bottom wall of the lower end beam. It is obvious that the top wall of the support tube is correspondingly fitted with the top wall of the lower end beam, and the bottom wall of the support tube is correspondingly fitted with the bottom wall of the lower end beam. It can be understood that when the lower end beam is a trapezoidal tube, the support tube is also a trapezoidal tube correspondingly, so as to increase the contact area with the bottom wall of the lower end beam and improve the load transmission effect.
请参阅图8,在又一实施例中,支撑管竖直设置在端下梁内,即所述支撑管的两管口分别与所述端下梁的顶壁和底壁接触。Referring to FIG. 8 , in yet another embodiment, the support tube is vertically arranged in the lower end beam, that is, the two nozzles of the support tube are respectively in contact with the top wall and the bottom wall of the lower end beam.
在上述实施例中,支撑管的长度可以与端下梁的长度对应,以对整根端下梁进行整体加强。也可以是,所述支撑管有多个,且沿所述端下梁的长度方向依次间隔排布。支撑管可以均匀设置,也可以在端下梁受力较大的中段可以较多的分布。In the above embodiment, the length of the support tube may correspond to the length of the lower end beam, so as to strengthen the entire end lower beam as a whole. Alternatively, there may be a plurality of the support tubes, and they are arranged at intervals along the length direction of the lower end beam. The support tubes can be evenly arranged, or they can be distributed more in the middle section where the lower beam is under greater stress.
请参阅图2和图3,所述罐式集装箱还包括与所述裙座外表面、加强环外表面均连接的加强筋,所述加强筋沿所述裙座的长度方向延伸至所述端下梁的表面,且与所述端下梁表面连接。加强筋呈条状,依次经过裙座的外表面、加强环的外表面连接至端下梁处,与端下梁的表面连接。在一具体的实施例中,加强筋可以是槽钢。Please refer to FIG. 2 and FIG. 3 , the tank container further includes a reinforcing rib connected to the outer surface of the skirt seat and the outer surface of the reinforcing ring, the reinforcing rib extending along the length direction of the skirt seat to the end the surface of the lower beam, and is connected with the surface of the lower beam at the end. The reinforcing rib is in strip shape, and is connected to the lower end beam through the outer surface of the skirt seat and the outer surface of the reinforcing ring in turn, and is connected with the surface of the lower end beam. In a specific embodiment, the reinforcing rib may be channel steel.
加强筋的设置能够提高裙座与加强环的连接强度,以及整体结构强度,减小裙座和加强环在载荷过大时发生变形的可能性。The arrangement of the reinforcing ribs can improve the connection strength between the skirt seat and the reinforcing ring, as well as the overall structural strength, and reduce the possibility of deformation of the skirt seat and the reinforcing ring when the load is too large.
本实施例中,所述加强筋的端部与所述端下梁的连接处对应于所述端下梁和所述斜撑梁的连接处,所述加强筋的端部同时与所述端下梁的表面和所述斜撑梁的表面连接。因此加强筋能够将裙座和加强环上的部分载荷传递至端下梁和斜撑梁,提高载荷传递的速度。In this embodiment, the connection between the end of the reinforcing rib and the lower end beam corresponds to the connection between the lower end beam and the diagonal bracing beam, and the end of the reinforcing rib is connected with the end beam at the same time. The surface of the lower beam is connected with the surface of the diagonal brace. Therefore, the reinforcing rib can transfer part of the load on the skirt seat and the reinforcing ring to the lower end beam and the diagonal brace beam, so as to improve the speed of load transfer.
本实施例中,所述框架还包括斜撑杆,所述斜撑杆倾斜连接于所述角柱和所述端下梁之间;且所述斜撑杆的端部与所述端下梁的连接处对应于所述加强筋与所述端下梁的连接处。In this embodiment, the frame further includes a diagonal strut, which is connected obliquely between the corner post and the lower end beam; and the end of the diagonal strut and the end of the lower beam The connection corresponds to the connection between the reinforcing rib and the lower end beam.
斜撑杆优选采用材质较硬的金属管,所述斜撑杆可以呈管状,例如,方管或圆管,斜撑管也可以是工字钢或槽形钢。The diagonal struts are preferably made of hard metal tubes, and the diagonal struts can be tubular, for example, square tubes or round tubes, and the diagonal struts can also be I-beam or channel steel.
斜撑杆与角柱和端下梁三者围合成三角形结构,斜撑杆一方面能够使得分布在角柱上的部分载荷传导至下端梁,而基于上述实施例中的方案可知,已使得端下梁的结构强度大为增强,因此斜撑杆的设置能够提高端框的结构强度和结构稳定性。The diagonal struts, the corner columns and the lower end beams form a triangular structure. On the one hand, the diagonal struts can transfer part of the load distributed on the corner columns to the lower end beams. Based on the solutions in the above embodiments, it can be seen that the lower end beams have been made The structural strength of the end frame is greatly enhanced, so the setting of the diagonal struts can improve the structural strength and structural stability of the end frame.
请参阅图4,进一步的,所述罐式集装箱还包括第一加强件,所述第一加强件的纵向截面呈三角形;因此第一加强件具有三个侧面。所述第一加强件固定连接于所述斜撑杆与所述端下梁的连接处,且所述第一加强件的两侧部分别与所述斜撑杆、所述端下梁连接,且所述第一加强件两侧部可以通过焊接分别与所述斜撑杆、所述端下梁连接。Please refer to FIG. 4 , further, the tank container further includes a first reinforcement member, and the longitudinal section of the first reinforcement member is triangular; therefore, the first reinforcement member has three sides. The first reinforcing member is fixedly connected to the connection between the diagonal strut and the lower end beam, and both sides of the first reinforcing member are respectively connected to the diagonal bracing rod and the lower end beam, And the two sides of the first reinforcing member can be respectively connected with the diagonal strut and the lower end beam by welding.
第一加强件具体可以通过折弯形成三角盒结构,其内部是空心的,这样可以使得第一加强件具有较高结构强度的同时,减轻自身重量。当然第一加强件也可以是实心结构。Specifically, the first reinforcement member can be formed into a triangular box structure by bending, and its interior is hollow, so that the first reinforcement member can have higher structural strength and at the same time reduce its own weight. Of course, the first reinforcement can also be a solid structure.
第一加强件的设置能够提高斜撑管与端下梁连接处的强度,避免由于载荷较大造成连接处断裂,提高了斜撑管与端下梁之间载荷传递的稳定性。The arrangement of the first reinforcement can improve the strength of the connection between the diagonal bracing tube and the lower end beam, avoid the fracture of the connection caused by the large load, and improve the stability of load transmission between the diagonal bracing tube and the lower end beam.
请参阅图4,本实施例中,所述罐式集装箱还包括第二加强件,所述第二加强件的纵向截面呈三角形;所述第二加强件固定连接于所述角柱、底角件、以及所述端下梁的连接处,且所述第二加强件的两侧部分别与所述角柱、所述端下梁连接。Referring to FIG. 4 , in this embodiment, the tank container further includes a second reinforcing member, and the longitudinal section of the second reinforcing member is triangular; the second reinforcing member is fixedly connected to the corner post and the bottom corner member , and the connection of the lower end beam, and the two sides of the second reinforcing member are respectively connected with the corner post and the lower end beam.
第二加强件具体可以通过折弯形成三角盒结构,其内部是空心的,这样可以使得第二加强件具有较高结构强度的同时,减轻自身重量。当然第二加强件也可以是实心结构。Specifically, the second reinforcing member can be formed into a triangular box structure by bending, and its interior is hollow, which can make the second reinforcing member have higher structural strength and reduce its own weight at the same time. Of course, the second reinforcement can also be a solid structure.
第二加强件的设置能够提高角柱、角件、端下梁三者连接处的强度,避免由于载荷较大造成连接处断裂,提高了角柱、角件、端下梁之间载荷传递的稳定性。The arrangement of the second reinforcement can improve the strength of the joints between the corner post, the corner piece and the lower end beam, avoid the fracture of the joint due to the large load, and improve the stability of the load transmission between the corner column, the corner piece and the lower end beam .
虽然已参照几个典型实施方式描述了本实用新型,但应当理解,所用的术语是说明和示例性、而非限制性的术语。由于本实用新型能够以多种形式具体实施而不脱离实用新型的精神或实质,所以应当理解,上述实施方式不限于任何前述的细节,而应在随附权利要求所限定的精神和范围内广泛地解释,因此落入权利要求或其等效范围内的全部变化和改型都应为随附权利要求所涵盖。While the present invention has been described with reference to several exemplary embodiments, it is to be understood that the terms used are of description and illustration, and not of limitation. Since the invention can be embodied in various forms without departing from the spirit or essence of the invention, it should be understood that the above-described embodiments are not limited to any of the foregoing details, but should be broadly within the spirit and scope defined by the appended claims Therefore, all changes and modifications that come within the scope of the claims or their equivalents are intended to be covered by the appended claims.
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CN112407629A (en) * | 2020-12-10 | 2021-02-26 | 中车西安车辆有限公司 | Tank container frame structure |
CN112707045A (en) * | 2019-10-25 | 2021-04-27 | 中集安瑞环科技股份有限公司 | Tank container |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN112707045A (en) * | 2019-10-25 | 2021-04-27 | 中集安瑞环科技股份有限公司 | Tank container |
CN112407629A (en) * | 2020-12-10 | 2021-02-26 | 中车西安车辆有限公司 | Tank container frame structure |
WO2022121974A1 (en) * | 2020-12-10 | 2022-06-16 | 中车西安车辆有限公司 | Frame structure of tank container |
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Effective date of registration: 20201102 Address after: 226000 No. 159, city road, Nantong, Jiangsu Patentee after: NANTONG CIMC TANK EQUIPMENT Co.,Ltd. Address before: 226002 No. 159, city road, Nantong, Jiangsu Patentee before: NANTONG CIMC TANK EQUIPMENT Co.,Ltd. Patentee before: China International Marine Containers (Group) Co.,Ltd. Patentee before: CIMC ENRIC INVESTMENT HOLDINGS (SHENZHEN) Co.,Ltd. |
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Address after: No. 159, Chenggang Road, Nantong City, Jiangsu Province, 226000 Patentee after: Zhongji an Ruihuan Technology Co.,Ltd. Address before: No. 159, Chenggang Road, Nantong City, Jiangsu Province, 226000 Patentee before: NANTONG CIMC TANK EQUIPMENT Co.,Ltd. |
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