Wallboard forming device
Technical Field
The utility model relates to a wallboard production field specifically is a wallboard forming device.
Background
In the construction industry, wallboard is a common building material. In prior art, the production of wallboard is cast in place mostly, when the wallboard was cast in place at the building, not only needs a large amount of time for the wallboard solidifies, and in cast in place moreover, purchase, stack and the stirring of wallboard raw materials all need to spend certain manpower and financial resources, thereby increased the use cost of wallboard.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to solve the above-mentioned technical problem, provide a wallboard forming device, this wallboard forming device has solved traditional wallboard effectively and has needed the problem that the site pouring brought.
The technical scheme of the utility model as follows: a wallboard forming device comprises an extrusion mechanism, a cutting mechanism and a differential separating mechanism, wherein the extrusion mechanism and the differential separating mechanism are respectively positioned on two sides of the cutting mechanism; the extrusion mechanism comprises a gear box, a blanking bin and a forming mechanism, a forming cavity is formed in the forming mechanism, and the blanking bin is positioned on the forming mechanism; the forming mechanism is characterized in that the gear box is positioned on one side of the forming mechanism, the section of the forming mechanism is n-shaped, the gear box can slide towards the direction far away from/close to the forming mechanism, a rotatable extrusion shaft is mounted on the gear box, the extrusion shaft can be inserted into the forming cavity, the wallboard raw material in the blanking bin can fall onto the extrusion shaft in the forming cavity, and when the extrusion shaft rotates, the wallboard raw material can be pushed by the extrusion shaft and moves along the forming cavity; the cutting mechanism includes a movable cutting blade capable of cutting the wallboard as it is extruded from the extrusion mechanism; the differential separation mechanism comprises a discharging mechanism and a first conveying mechanism, the wallboard enters the first conveying mechanism after passing through the discharging mechanism, a clamping mechanism used for clamping the wallboard to move is arranged on the discharging mechanism, the clamping mechanism can clamp and shape the wallboard and passes through the discharging mechanism, the conveying speed of the first conveying mechanism is greater than the moving speed of the conveying belt, and when the clamping mechanism and the wallboard enter the first conveying mechanism, the friction force between the first conveying mechanism and the wallboard drives the wallboard to move in an accelerated manner; and a second conveying mechanism is arranged between the extruding mechanism and the differential separating mechanism and penetrates through the cutting mechanism.
Preferably, a rotatable second rotating shaft is arranged in the blanking bin, two groups of first spiral impellers with opposite spirals are arranged on the second rotating shaft, and the two groups of first spiral impellers are symmetrically arranged; a hopper for receiving the wallboard raw material is fixedly connected to the discharging bin, and the wallboard raw material in the hopper can enter the discharging bin; one end of the forming mechanism, which is far away from the gear box, is provided with a first rotating shaft capable of freely rotating.
Preferably, a gear set is arranged in the gear box, and the gear set drives the extrusion shaft to rotate; the extrusion shafts are provided with a plurality of second spiral impellers, and the extrusion shafts are symmetrically arranged so that the rotation directions of the second spiral impellers on the extrusion shafts on two sides of the symmetry shaft are opposite; the height of the second helical impeller on the extrusion shaft gradually increases as the extrusion shaft gradually moves away from the symmetry axis; and wear-resistant layers are attached to the extrusion shaft and the second spiral impeller.
Preferably, an end sleeve is fixed to an end of the extrusion shaft remote from the gear housing.
Preferably, the cutting mechanism further comprises a housing and a second guide rail, the cutting blade is positioned in the housing, the second conveying mechanism penetrates through the housing, the cutting blade can move along a direction perpendicular to the rotation direction of the second conveying mechanism, the second guide rail is arranged below the housing, the housing can move on the second guide rail, and the second guide rail is parallel to the second conveying mechanism; the housing moves at the same speed as the wallboard is being conveyed by the cutting blade as it cuts the wallboard.
Preferably, the discharging mechanism and the first conveying mechanism are both positioned in the fixed frame, and the discharging mechanism is hinged with the fixed frame; the discharging mechanism comprises a frame and a rolling shaft, the rolling shaft is positioned in the frame and can rotate freely, and when the discharging mechanism is positioned in a horizontal position, the upper end of the rolling shaft and the upper end face of the first conveying mechanism are positioned in the same plane; the fixed frame is fixedly provided with a first support, the fixed end of the second air pressure rod is fixedly connected with the first support, the extending end of the second air pressure rod is hinged with the frame, and the frame can rotate when the second air pressure rod stretches.
Preferably, a third air pressure rod is further fixedly connected to the fixing frame, a pin block is further arranged at the extending end of the third air pressure rod, and when the material discharging mechanism is located at the horizontal position, the pin block can be pushed by the third air pressure rod to fix the position of the material discharging mechanism.
Preferably, the clamping mechanism comprises two sleeves, a cross rod and two clamping plates, the cross rod is fixedly connected between the two sleeves, the clamping plates are positioned between the two sleeves, and the two clamping plates can clamp two sides of the wallboard tightly, so that the wallboard moves along with the clamping plates; one end of a chain is fixedly connected to the sleeve, and the other end of the chain is fixedly connected to the fixing frame.
Preferably, a first guide rail is further fixedly connected to the fixed frame, and the sleeve is wrapped on the first guide rail and can move along the first guide rail; one side of the clamping mechanism is provided with a first air pressure rod, the fixed end of the first air pressure rod is fixed on the fixing frame, the extending end of the first air pressure rod is propped against the cross rod, and when the first air pressure rod extends, the clamping mechanism is located above the discharging mechanism.
Preferably, a vertical second bracket is fixedly connected to the fixed frame, one end of the steel rope is fixedly connected to the sleeve, and the other end of the steel rope extends into the second bracket; a cavity is arranged in the second support, a balancing weight is placed in the cavity, the other end of the steel rope is connected with the balancing weight, and when the extending end of the first air pressure rod is not in contact with the cross rod, the balancing weight can pull the clamping mechanism through the steel rope; an end cap is placed over the second bracket to seal the cavity.
The utility model has the advantages that:
through being provided with gear box, extrusion axle and forming mechanism, can reduce the manufacturing cost of wallboard when accelerating wallboard production efficiency for this mechanism is favorable to the using widely of wallboard more.
Through being provided with second spiral impeller at the extrusion epaxial, can be when this device uses for the shaping is changeed to the wallboard raw materials, thereby made things convenient for the use of user to this device.
Through being provided with cutting mechanism, can cut fashioned wallboard to in-process at the cutting for cutting blade cuts into even terminal surface with the wallboard terminal surface, thereby makes the wallboard cut into required shape.
Through being provided with fixture, can carry out the centre gripping design with the wallboard, enter into transport mechanism at the wallboard and go up the back, the wallboard can not warp because of transport mechanism's pulling, transport mechanism's use can make the wallboard remove with higher speed moreover to make two adjacent wallboards of hugging closely separately, made things convenient for going on of follow-up manufacturing procedure.
Through being provided with row material mechanism, can take place to damage when the wallboard, with its production line of discharging, the wallboard of having avoided damaging enters into the subsequent handling, causes the pollution to the production line.
Drawings
Fig. 1 is a schematic view of the overall structure of the present invention.
FIG. 2 is a schematic view of the gear box in combination with the forming mechanism.
Fig. 3 is a schematic view of the extrusion shaft separated from the molding mechanism.
FIG. 4 is an enlarged schematic view of the gearbox and extrusion shaft.
Fig. 5 is a schematic view of the structure of the blanking bin and the inner part of the forming mechanism in the direction B.
Fig. 6 is a schematic view of the structure of the differential separating mechanism in the direction a.
Fig. 7 is an enlarged schematic view of the clamping mechanism.
Fig. 8 is a schematic view of the frame combined with one side of the fixing frame.
Fig. 9 is an internal structural view of the second bracket.
Element number description: 1. a gear case; 2. a hopper; 3. discharging a bin; 4. a molding mechanism; 5. a first rotating shaft; 6. a base; 7. a second rotating shaft; 8. a first helical impeller; 9. an extrusion shaft; 10. a through hole; 11. a second helical impeller; 12. an end sleeve; 13. a wear layer; 14. a cutting blade; 15. a housing; 16. a second guide rail; 17. a fixed mount; 1701. a first bracket; 1702. a second bracket; 18. a first guide rail; 19. a frame; 20. a first conveying mechanism; 21. a sleeve; 22. a cross bar; 23. a clamping plate; 24. a chain; 25. a steel cord; 26. a first pneumatic rod; 27. a balancing weight; 28. a second pneumatic rod; 29. a roller; 30. a third pneumatic rod; 31. a pin block; 32. hinging a shaft; 33. a second transport mechanism; 34. an extrusion mechanism; 35. a cutting mechanism; 36. and a differential separating mechanism.
Detailed Description
The following description is provided for illustrative purposes, and other advantages and features of the present invention will become apparent to those skilled in the art from the following detailed description.
The invention will be further explained with reference to the following figures and examples:
referring to fig. 1-9, a wall panel forming apparatus includes an extruding mechanism 34, a cutting mechanism 35, and a differential separating mechanism 36, wherein the extruding mechanism 34 and the differential separating mechanism 36 are respectively located at two sides of the cutting mechanism 35; the extruding mechanism 34 comprises a gear box 1, a blanking bin 3 and a forming mechanism 4, a forming cavity is formed in the forming mechanism 4, and the blanking bin 3 is positioned on the forming mechanism 4; the gear box 1 is positioned at one side of the forming mechanism 4, the section of the forming mechanism 4 is n-shaped, after the wallboard is extruded, the wallboard just enters the second transmission mechanism 33 and is driven by the second transmission mechanism 33, the gear box 1 can slide towards the direction far away from/close to the forming mechanism 4, the gear box 1 is provided with a rotatable extrusion shaft 9, the extrusion shaft 9 can be inserted into the forming cavity, the wallboard raw material in the blanking bin 3 can fall onto the extrusion shaft 9 in the forming cavity, and when the extrusion shaft 9 rotates, the wallboard raw material can be pushed by the extrusion shaft 9 and moves along the forming cavity; the cutting mechanism 35 includes a movable cutting blade 14, the cutting blade 14 being capable of cutting the wallboard as it is extruded from the extrusion mechanism 34; the differential separation mechanism 36 comprises a discharging mechanism and a first conveying mechanism 20, the wallboard passes through the discharging mechanism and then enters the first conveying mechanism 20, a clamping mechanism used for clamping the wallboard to move is arranged on the discharging mechanism, the clamping mechanism can clamp and shape the wallboard and then passes through the discharging mechanism, the conveying speed of the first conveying mechanism 20 is greater than the moving speed of a conveying belt, and when the clamping mechanism and the wallboard enter the first conveying mechanism 20, the friction force between the first conveying mechanism 20 and the wallboard drives the wallboard to move in an accelerated manner; a second conveying mechanism 33 is further provided between the extruding mechanism 34 and the differential separating mechanism 36, and the second conveying mechanism 33 passes through the cutting mechanism 35.
When this device used, the wallboard raw materials entered into feed bin 3 down through hopper 2, was provided with second pivot 7 in feed bin 3 down, was provided with on second pivot 7 and revolves to opposite two sets of first helical impeller 8, so when the wallboard raw materials entered into feed bin 3 down, second pivot 7 drove first helical impeller 8 and rotates to stir the wallboard raw materials. And the in-process that stirs is carried out to the wallboard raw materials, the wallboard raw materials can fall into forming mechanism 4's intermediate position through-hole 10, extrude the epaxial second helical blade wheel 11 of axle 9 and make the wallboard raw materials that fall into when being impeld forward, move and by shakeout to the both sides of extruding axle 9, the wallboard raw materials that is promoted forward by second helical blade wheel 11 enters into the shaping intracavity, through the effect in shaping chamber, makes its shaping. One side of the gear housing 1 is provided with an electric drive device so that the extrusion shaft 9 is rotated. Enter into cutting mechanism 35 after the wallboard shaping, cutting blade 14 cuts fashioned wallboard, and cutting mechanism 35 moves with the wallboard fast along the direction that the wallboard moved to make when cutting blade 14 cuts the wallboard, have a smooth tangent plane on the wallboard. The wallboard enters into on arranging material mechanism by cutting mechanism 35, and when the wallboard entered into on arranging material mechanism, fixture can step up it, then fixture and wallboard take place accelerated movement under the effect of first drive mechanism 20 to make two front and back wallboards take place to separate. The splint mechanism moves and is driven by the first conveying mechanism 20 below the wallboard, the moving speed of the wallboard on the roller 29 is different from that on the first conveying mechanism 20, when the wallboard moves to the first conveying mechanism 20 and is in an accelerated position, the splint mechanism clamps the wallboard (ensuring that the wallboard is not damaged when the wallboard moves rapidly through the roller 29 in the discharging mechanism) and accelerates on the first conveying mechanism 20, the wallboard drives the clamping mechanism to move rapidly, when the wallboard completely enters the first conveying mechanism 20, the clamping mechanism is loosened, the clamping mechanism is pushed to the initial position by the first air compression bar 26, and meanwhile, the wallboard is driven by the conveying mechanism and rapidly enters the subsequent process.
A second rotating shaft 7 capable of rotating is arranged in the lower storage bin 3, the second rotating shaft 7 is driven by a motor to continuously rotate in the lower storage bin 3, two groups of first spiral impellers 8 with opposite spirals are arranged on the second rotating shaft 7, the second rotating shaft 7 drives the first spiral impellers 8 to rotate, so that wallboard raw materials entering the lower storage bin 3 are stirred to a certain degree, the two groups of first spiral impellers 8 are symmetrically arranged, the wallboard raw materials can move to the through hole 10, and overstocking of the wallboard raw materials in the lower storage bin 3 is avoided; the hopper 2 for receiving the wallboard raw material is fixedly connected to the lower feed bin 3, so that the wallboard raw material can enter the lower feed bin 3 conveniently, the wallboard raw material in the hopper 2 can enter the lower feed bin 3, and a through hole 10 penetrating through the hopper 2 and the lower feed bin 3 is formed in the connecting part of the hopper 2 and the lower feed bin 3, so that the raw material can enter the lower feed bin 3 conveniently; keep away from gear box 1's one end at forming mechanism 4 and be provided with first pivot 5 that can free rotation, when the wallboard was by roll-off in forming mechanism 4, first pivot 5 can take place the contact with the wallboard surface for first pivot 5 takes place to rotate, thereby detects the extrusion rate of wallboard, has made things convenient for going on of subsequent handling.
A gear set is arranged in the gear box 1 and drives the extrusion shaft 9 to rotate; the extrusion shafts 9 are provided with a plurality of second spiral impellers 11, the number of the extrusion shafts 9 is a plurality, the extrusion shafts 9 are symmetrically arranged, so that the rotation directions of the second spiral impellers 11 on the extrusion shafts 9 at two sides of the symmetry shaft are opposite, and the second spiral impellers 11 with opposite spirals prevent wallboard raw materials from being dispersed to the positions at two sides of the extrusion shafts 9 in the using process of the device, so that the overstocked wallboard raw materials at one side or the middle position is avoided; the height of the second helical impellers 11 on the extrusion shaft 9 is gradually increased along with the gradual distance of the extrusion shaft 9 from the symmetry axis, and in the wallboard forming process, the height of the second helical impellers 11 at the middle position is smaller, and the heights of the second helical impellers 11 at the two sides are larger, so that the wallboard can be more uniform after being formed; the wear-resistant layer 13 is attached to the extrusion shaft 9 and the second spiral impeller 11, and the service life of the extrusion shaft 9 and the service life of the second spiral impeller 11 can be prolonged by using the wear-resistant layer 13, so that the device is more durable. The gear train in the gear box 1 is driven by the motor, and the gear train drives extrusion shaft 9 again and rotates, and when extruding shaft 9 pivoted, second spiral impeller 11 rotated along with it, and the wallboard raw materials falls down by the top of extruding shaft 9, and along with extrusion shaft 9's rotation, the wallboard raw materials is stirred by second spiral impeller 11, and the wallboard raw materials is extruded to the one end of extruding shaft 9 along with second spiral impeller 11's spiral direction to make the wallboard shaping.
The end part sleeve 12 is fixedly connected to one end, far away from the gear box 1, of the extrusion shaft 9, and the use of the end part sleeve 12 can reduce the use amount of raw materials of the wallboard under the condition of ensuring the strength of the wallboard, so that the manufacturing cost of the wallboard is reduced.
The cutting mechanism 35 further comprises a housing 15 and a second guide rail 16, the cutting mechanism 35 can move on the second guide rail 16, so that the cutting blade 14 can be ensured to move in two directions simultaneously, the cutting blade 14 is positioned in the housing 15, the second conveying mechanism 33 penetrates through the housing 15, the cutting blade 14 can move along the direction perpendicular to the rotation direction of the second conveying mechanism 33, the second guide rail 16 is arranged below the housing 15, the housing 15 can move on the second guide rail 16, and the second guide rail 16 is parallel to the second conveying mechanism 33; the housing 15 moves at the same speed as the wallboard is being fed by the cutting blade 14, the cutting blade 14 is able to cut the wallboard longitudinally as it passes through the cutting mechanism 35, and the cutting mechanism 35 is at the same speed and direction of movement of the wallboard so that the cutting blade 14 is able to cut the wallboard into a predetermined shape.
The discharging mechanism and the first conveying mechanism 20 are both positioned in the fixing frame 17 and hinged with the fixing frame 17, when the wallboard enters the discharging mechanism, if the wallboard is damaged, the hinged discharging mechanism can rotate downwards, so that the damaged wallboard is discharged out of the production line from the position, and the damaged wallboard is prevented from being discharged out of the production line; the discharging mechanism comprises a frame 19 and a roller 29, the roller 29 is arranged so that the roller 29 can rotate when the wallboard passes through the discharging mechanism, thereby facilitating the wallboard to pass through the discharging mechanism, the roller 29 is positioned in the frame 19 and can rotate freely, and when the discharging mechanism is positioned at a horizontal position, the upper end of the roller 29 and the upper end surface of the first conveying mechanism 20 are positioned in the same plane so as to ensure that the surface of the wallboard cannot deform when the wallboard moves; the fixed frame 17 is fixedly provided with a first support 1701, the fixed end of a second air pressure rod 28 is fixedly connected with the first support 1701, the extending end of the second air pressure rod 28 is hinged with the frame 19, the use of the second air pressure rod 28 realizes that the discharging mechanism can rotate when needed, so that the damaged wallboard falls down, and when the second air pressure rod 28 stretches, the frame 19 can rotate.
The fixing frame 17 is further fixedly connected with a third air pressure rod 30, a pin block 31 is further arranged at the extending end of the third air pressure rod 30, when the discharging mechanism is in the horizontal position, the lower end of the discharging mechanism can be fixed by the pin block 31, shaking of the discharging mechanism when a wallboard passes through is avoided, and when the discharging mechanism is in the horizontal position, the pin block 31 can be pushed by the third air pressure rod 30 to fix the position of the discharging mechanism.
The clamping mechanism comprises two sleeves 21, a cross rod 22 and two clamping plates 23, the cross rod 22 is fixedly connected between the two sleeves 21, the clamping plates 23 are positioned between the two sleeves 21, the two clamping plates 23 can clamp two sides of the wallboard, so that the wallboard moves along with the clamping plates 23, when the wallboard moves to one side of the clamping plates 23, the clamping plates 23 clamp the wallboard, and after clamping, the wallboard is driven to move in an accelerated manner, so that the two adjacent wallboards are separated; one end of a chain 24 is fixedly connected to the sleeve 21, and the other end of the chain 24 is fixedly connected to the fixing frame 17.
A first guide rail 18 is further fixedly connected to the fixed frame 17, the sleeve 21 is wrapped on the first guide rail 18 and can move along the first guide rail 18, and the movement track of the clamping mechanism can be fixed by using the first guide rail 18; one side of fixture is provided with first pneumatic rod 26, finishes at the wallboard acceleration to when stable motion on first transport mechanism 20, fixture and wallboard separation, first pneumatic rod 26 pushes fixture back to the normal position this moment, thereby makes fixture can recycle, and the stiff end of first pneumatic rod 26 is fixed on mount 17, and the extension end top of first pneumatic rod 26 is on horizontal pole 22, and when first pneumatic rod 26 extends, fixture is located row material mechanism's top.
A vertical second bracket 1702 is fixedly connected to the fixing frame 17, one end of the steel cable 25 is fixedly connected to the sleeve 21, and the other end of the steel cable 25 extends into the second bracket 1702; a cavity is arranged in the second support 1702, a balancing weight 27 is placed in the cavity, the other end of the steel rope 25 is connected with the balancing weight 27, the gravity of the clamping mechanism is eliminated by the balancing weight 27, the balancing weight 27 and the steel rope 25 are matched for use, and the clamping mechanism can be in a state of balanced stress under the condition that the clamping mechanism is not subjected to external force, so that the clamping mechanism can be conveniently moved when the clamping mechanism clamps the wallboard, and when the extension end of the first air pressure rod 26 is not in contact with the cross rod 22, the balancing weight 27 can pull the clamping mechanism through the steel rope 25; an end cap is placed over the second bracket 1702 to seal the cavity.
The above embodiments are merely illustrative of the principles and effects of the present invention, and are not to be construed as limiting the invention. Modifications and variations can be made to the above-described embodiments by those skilled in the art without departing from the spirit and scope of the present invention. Accordingly, it is intended that all equivalent modifications or changes which may be made by those skilled in the art without departing from the spirit and technical spirit of the present invention be covered by the claims of the present invention.