CN210966624U - Punching, half-cutting and forming device for automobile safety airbag gas filter screen - Google Patents
Punching, half-cutting and forming device for automobile safety airbag gas filter screen Download PDFInfo
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- CN210966624U CN210966624U CN201922134213.4U CN201922134213U CN210966624U CN 210966624 U CN210966624 U CN 210966624U CN 201922134213 U CN201922134213 U CN 201922134213U CN 210966624 U CN210966624 U CN 210966624U
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Abstract
The utility model discloses a device for punching, half-cutting and forming of an automobile safety airbag gas filter screen, which comprises an upper die mechanism and a lower die mechanism, wherein the upper die mechanism comprises an upper die base, and a guide nail, a punching male die, a half-cutting male die and a forming upper ejector block which are arranged on the upper die base; the lower die mechanism comprises a lower die base located below the upper die base, a guide cavity, a punching female die, a half-cutting female die and a forming male die, wherein the guide cavity is arranged on the lower die base and is suitable for inserting a guide nail, the punching female die is suitable for being matched with the punching male die, the half-cutting female die is suitable for being matched with the half-cutting male die, and the forming male die is suitable for being matched with the forming upper ejector block. The utility model discloses a gaseous filter sieve of car air bag punches a hole, half cuts and forming process's device mainly can reduce the incomplete rate that the blank punched a hole the forming process.
Description
Technical Field
The utility model relates to an automobile and automobile parts processing technology field especially relates to an automobile air bag gas filter sieve punches a hole, half cuts and contour machining's device.
Background
The gas filter screen for the automobile safety airbag has quite different arrangement of product processing technologies due to some special requirements such as burr surface direction, flatness, minimum wall thickness, forming direction and the like. For single-punch, the process is simple, the adjustment of the process has little influence on the adjustment, but the arrangement of the process on a continuous die and a progressive die has great influence on the die.
The blanking that adopts among the prior art, three processes of punching a hole and contour machining are to the little and light blank of material of part, in the contour machining process of blank, the precision that keeps the length direction and the width direction position of blank directly influences the product precision after the contour machining, and to the little blank of part, in the contour machining process, need fix a position accurate its width direction in the blank is put and to the requirement of operation than higher, simultaneously because the blank is too light, the blank can be jumped along with the vibrations of lathe when the contour machining, thereby produce the length direction's of blank aversion phenomenon. For the blank, the displacement in the length direction or the width direction directly affects the precision of the formed product, and when the precision is lower than the standard design requirement, the blank becomes a defective product, thereby increasing the production cost.
SUMMERY OF THE UTILITY MODEL
The utility model aims at providing a gaseous filter sieve of car air bag punches a hole, half cuts and forming process's device to solve the technical problem that reduces blank punching a hole forming process's defective rate.
The utility model discloses a gaseous filter sieve of car air bag punches a hole, half cuts and the device of contour machining realizes like this:
the utility model provides a device that automobile air bag gas filter sieve punched a hole, half cuts and contour machining, includes:
the upper die mechanism comprises an upper die base, and a guide nail, a punching male die, a half-cutting male die and a forming upper ejector block which are arranged on the upper die base;
the lower die mechanism comprises a lower die base located below the upper die base and a lower die base, wherein the lower die base is provided with a guide cavity for inserting the guide nail, a punching female die matched with the punching male die, a semi-cutting female die matched with the semi-cutting male die and a forming male die matched with the upper ejection block in forming.
In a preferred embodiment of the present invention, the upper mold base comprises an upper mold footstock, an upper padding plate fixedly connected with the upper mold footstock, an upper fixing plate fixedly connected with the upper padding plate, an upper discharging padding plate connected with the upper mold footstock through an elastic component, and an upper discharging plate fixedly connected with the upper discharging padding plate;
the lower die base comprises a lower die base, a lower backing plate fixedly connected with the lower die base, a lower lining plate fixedly connected with the lower backing plate, and a lower fixing plate fixedly connected with the lower lining plate.
In a preferred embodiment of the present invention, the guide nail is fixedly arranged in the upper discharging plate, and a nail head of the guide nail extends out of one end of the upper discharging plate away from the upper discharging backing plate;
the fixed end of the punching male die is fixedly connected with the upper fixing plate, and the movable end of the punching male die sequentially and movably penetrates through the upper discharging base plate and the upper discharging plate;
the fixed end of the half-cutting male die is fixedly connected with the upper fixing plate, and the movable end of the half-cutting male die sequentially and movably penetrates through the upper discharging base plate and the upper discharging plate;
the fixed end of the forming upper ejector block is connected with the upper die ejector seat, a forming female die suitable for the forming upper ejector block to penetrate through is fixed in the upper fixing plate in a penetrating manner, and the forming female die penetrates through the upper discharging base plate and the upper discharging plate sequentially and movably; and
and a first spring is arranged in the upper die top seat, and the fixed end of the upper top block is connected with the first spring.
In a preferred embodiment of the present invention, the elastic component includes a guide sleeve fixedly connected to the upper discharging backing plate through a screw plug, and a second spring sequentially penetrating through the upper die top seat and the upper backing plate;
the guide sleeve penetrates through the upper fixing plate and the upper base plate in sequence and then is connected with the second spring; and
and under the natural elastic state of the second spring, a longitudinal distance exists between the upper fixing plate and the upper discharging base plate.
In a preferred embodiment of the present invention, the punching female die and the half-cut female die are disposed in the lower fixing plate;
a forming cavity suitable for the forming male die to penetrate through is arranged in the lower fixing plate, one end of the forming male die is fixed in the lower lining plate, and the other end of the forming male die penetrates through the forming cavity and is suitable for extending out of the outer side of the forming cavity, which is far away from the lower lining plate;
a first waste hole communicated with the punching female die penetrates through the lower die base, the lower backing plate and the lower lining plate; and
a half-cutting ejector block which is suitable for abutting against the half-cutting male die is movably arranged in the half-cutting female die; the half-cut ejector block is connected with one end of a half-cut ejector rod which sequentially and movably penetrates through the lower liner plate and the lower base plate; the other end of the half-cut ejector rod is inserted into the lower die base and is connected with a third spring arranged in the lower die base.
In the preferred embodiment of the present invention, a lower discharging block surrounding the forming male die is movably arranged in the forming cavity;
one end of the lower discharging block, which is far away from the forming upper ejector block, is connected with one end of a lower ejector rod which sequentially penetrates through the lower fixing plate, the lower backing plate and the lower lining plate; the other end of the lower ejector rod is connected with a fourth spring which sequentially penetrates through the lower die base and the lower backing plate; and
in the natural elastic state of the fourth spring, the lower stripper shoe partially protrudes out of the side of the lower fixing plate facing away from the lower backing plate.
In a preferred embodiment of the present invention, the device for punching, half-cutting and forming a gas filter screen of an airbag of an automobile further comprises a guide hole male die fixedly connected to the upper fixing plate, and a guide hole female die arranged in the lower fixing plate and adapted to cooperate with the guide hole male die; wherein
The guide hole male die movably penetrates through the upper discharging base plate and the upper discharging plate in sequence; and
and a second waste material hole communicated with the guide hole female die penetrates through the lower die base, the lower backing plate and the lower lining plate.
In a preferred embodiment of the present invention, the device for punching, half-cutting and forming a gas filter screen of an airbag of an automobile further comprises a material lifting rod penetrating through the lower fixing plate and adapted to extend out of a side of the lower fixing plate away from the lower lining plate, and a concave groove adapted to be embedded by the material lifting rod and concavely arranged at a side end of the upper discharging plate away from the upper discharging backing plate; and
and one end of the material lifting rod, which is far away from the groove, is connected with a fifth spring which sequentially penetrates through the lower die base, the lower backing plate and the lower backing plate.
In a preferred embodiment of the present invention, the device for punching, half-cutting and forming a gas filter screen of an automobile airbag further comprises an upper cutter disposed below the upper die base towards the lower die mechanism, wherein a back of the upper cutter is connected to the upper die base, the upper backing plate and the upper fixing plate, and a transverse space is formed between a knife edge of the upper cutter and the upper discharging backing plate and the upper discharging plate; and
and a lower cutter positioned right below the upper cutter is arranged on the lower die base.
In the preferred embodiment of the present invention, the device for punching, half-cutting and forming the automobile airbag air filter screen further comprises a blowing component disposed on one side perpendicular to the blank transportation direction, and a product collecting tank disposed on the other side of the blank transportation direction opposite to the blowing component.
By adopting the technical scheme, the utility model discloses following beneficial effect has: the device for punching, half-cutting and forming the gas filter screen of the automobile safety airbag can realize the positioning effect of the material belt of the blank in the processing process through the guide nail and reduce the probability of shaking deviation of the material belt along with the vibration of a machine tool in the processing process; on the other hand, the half-cutting processing of the blank before the forming processing is realized through the matching of the half-cutting female die and the half-cutting male die, the half-cutting processing enables the product blank to be torn and flushed away from the material belt, but the product blank still does not depart from the material belt, namely the product blank forms the effect of being flushed away by the half-cutting relative to the whole material belt, under the condition, the precision of the positioning of the upper forming top block and the forming male die on the product blank can be improved in the final forming processing process of the product, the forming processing precision of the product is improved, and the defective rate of the product is reduced. The improvement of precision makes car air bag gas filter sieve more add when filtering gas evenly effective, also makes the follow-up equipment convenient easier.
Drawings
Fig. 1 is a schematic structural diagram of a punching, half-cutting and forming device of an automobile airbag gas filter screen in an open state according to embodiment 1 of the present invention;
FIG. 2 is a schematic structural view of a material belt suitable for processing by the device for punching, half-cutting and forming the gas filter screen of the automobile safety airbag of the present invention;
fig. 3 is a schematic structural diagram of the device for punching, half-cutting and forming the automobile airbag gas filter screen according to embodiment 1 of the present invention in a mold closing state;
fig. 4 is a schematic structural diagram of the device for punching, half-cutting and forming the automobile airbag gas filter screen according to embodiment 2 of the present invention in a mold closing state;
fig. 5 to 8 are a series of process diagrams of the material belt from an initial state to a punching completion state during punching;
fig. 9 to 12 are a series of process diagrams of the material belt from an initial state to a half-cut completion state in the half-cutting process;
fig. 13 to 17 are a series of process diagrams of the material belt from an initial state to a molding completion state during molding.
In the figure: the material belt 1, a product blank 2, a pilot hole 3, a material belt conveying direction F, a pilot nail 5, a punching male die 6, a half-cutting male die 7, a forming upper ejector block 8, a pilot cavity 9, a punching female die 10, a half-cutting female die 11, a forming male die 12, an upper die ejector seat 13, an upper backing plate 15, an upper fixing plate 16, an upper discharging backing plate 17, an upper discharging plate 18, a lower die base 19, a lower backing plate 20, a lower backing plate 21, a lower fixing plate 22, a forming female die 23, a first spring 25, a second spring 26, a guide sleeve 27, a half-cutting ejector rod 28, a longitudinal spacing K, a forming cavity 30, a first waste hole 31, a half-cutting ejector block 32, a third spring 33, a lower discharging block 35, a fourth spring 37, a guide hole male die 38, a guide hole 39, a second waste hole 40, a material lifting rod 41, a groove 43, an annular groove 45, an upper cutter 46, a lower cutter 47, a transverse spacing M, a waste collecting groove 48, a product collecting, Air blowing fixing seat 53, air pipe connector 55 and air inlet pipe 57.
Detailed Description
In order that the present invention may be more readily and clearly understood, the following detailed description of the present invention is provided in connection with the accompanying drawings.
Example 1:
referring to fig. 1 to 3 and 5 to 17, the present embodiment provides an apparatus for punching, half-cutting and forming a gas filter screen of an airbag of an automobile, including: and the upper die mechanism and the lower die mechanism are suitable for being matched. The upper die mechanism comprises an upper die base, and a pilot pin 5, a punching male die 6, a half-cutting male die 7 and a forming upper ejector block 8 which are arranged on the upper die base; the lower die mechanism comprises a lower die base located below the upper die base, a guide cavity 9, a punching female die 10, a half-cutting female die 11 and a forming male die 12, wherein the guide cavity 9 is arranged on the lower die base and is suitable for inserting a guide nail 5, the punching female die is suitable for being matched with the punching male die 6, the half-cutting female die is suitable for being matched with the half-cutting male die 7, and the forming male die is suitable for being matched with the forming upper ejector block. In this embodiment, a driving structure adapted to drive the upper die mechanism to move toward the lower die mechanism is further connected to the upper die base of the upper die mechanism, and the implementation of the driving structure is not limited to this embodiment.
In the process of punching and forming the material strip 1 of this embodiment, it should be noted that the material strip 1 is conveyed in the space between the upper die mechanism and the lower die mechanism, and in terms of the conveying direction F of the material strip 1, different product blanks 2 are punched, half-cut, formed and scrap cut at different positions on the material strip 1.
In detail, firstly, the upper die base comprises an upper die top base 13, an upper backing plate 15 fixedly connected with the upper die top base 13, an upper fixing plate 16 fixedly connected with the upper backing plate 15, an upper discharging backing plate 17 connected with the upper die top base 13 through an elastic assembly, and an upper discharging plate 18 fixedly connected with the upper discharging backing plate 17; the lower die base comprises a lower die base 19, a lower backing plate 20 fixedly connected with the lower die base 19, a lower lining plate 21 fixedly connected with the lower backing plate 20, and a lower fixing plate 22 fixedly connected with the lower lining plate 21.
To leading positive nail 5 the effect that mainly plays in this embodiment lies in the positioning action to the material area 1 of transportation, consequently, before carrying out punching a hole, half-cut and the forming process in material area 1, will carry out the counterpoint cooperation operation of leading positive nail 5 and material area 1 at first to material area 1, through the motion of the lower die mechanism of last die mechanism promptly for leading positive nail 5 to run through material area 1 and make and pass the positive nail 5 of leading of material area 1 and stretch into leading in the positive chamber 9, form on material area 1 and lead positive hole 3 promptly. After the first alignment of the guide nail 5 and the material belt 1 is completed, in the subsequent punching, half-cutting and forming processes of the material belt 1, the guide nail 5 penetrates through the guide hole 3 formed in the alignment on the material belt 1, so that the displacement probability in the processing process of the material belt 1 is prevented to a certain extent. In detail, the pilot nail 5 is fixedly arranged in the upper discharging plate 18, and the head of the pilot nail 5 extends out of one end of the upper discharging plate 18, which is far away from the upper discharging backing plate 17.
The fixed end of the punching male die 6 is fixedly connected with the upper fixing plate 16, and the movable end of the punching male die 6 sequentially and movably penetrates through the upper discharging backing plate 17 and the upper discharging plate 18, that is to say, the upper discharging backing plate 17 and the upper discharging plate 18 can do lifting motion relative to the punching male die 6. The fixed end of the half-cutting convex die 7 is fixedly connected with the upper fixing plate 16, and the movable end of the half-cutting convex die 7 sequentially and movably penetrates through the upper discharging backing plate 17 and the upper discharging plate 18, namely the upper discharging backing plate 17 and the upper discharging plate 18 can do lifting movement relative to the half-cutting convex die 7. The fixed end of the upper shaping ejector block 8 is connected with the upper mould ejector seat 13, and a shaping concave die 23 suitable for the upper shaping ejector block 8 to penetrate is fixed in the upper fixing plate 16 in a penetrating way, the shaping concave die 23 sequentially and movably penetrates through the upper discharging backing plate 17 and the upper discharging plate 18, namely the upper discharging backing plate 17 and the upper discharging plate 18 can do lifting movement relative to the shaping concave film; and a first spring 25 is arranged in the upper die top seat 13, and the fixed end of the upper forming top block 8 is connected with the first spring 25.
In an optional embodiment, the elastic component includes a guide sleeve 27 fixedly connected with the upper discharging backing plate 17 through a screw plug 24, and a second spring 26 sequentially penetrating through the upper die top seat 13 and the upper backing plate 15; the guide sleeve 27 penetrates through the upper fixing plate 16 and the upper backing plate 15 in sequence and then is connected with the second spring 26, and the guide sleeve 27 is movably matched with the upper fixing plate 16 and the upper backing plate 15; and under the natural elastic state of the second spring 26, a longitudinal distance K exists between the upper fixing plate 16 and the upper discharging backing plate 17, that is, under the state that the second spring 26 is compressed and deformed, the guide sleeve 27 moves relative to the upper fixing plate 16 and the upper backing plate 15, so that the guide sleeve 27 drives the longitudinal distance K between the upper discharging backing plate 17 and the upper fixing plate 16 to be gradually reduced until the upper fixing plate 16 and the upper discharging backing plate 17 are completely contacted.
Secondly, the punching female die 10 and the half-cutting female die 11 are arranged in the lower fixing plate 22; a forming cavity 30 which is suitable for the forming male die 12 to penetrate through is arranged in the lower fixing plate 22, one end of the forming male die 12 is fixed in the lower liner plate 21, and the other end of the forming male die 12 penetrates through the forming cavity 30 and is suitable for extending out of the outer side of the forming cavity 30, which is far away from the lower liner plate 21; a first waste hole 31 communicated with the punching female die 10 penetrates through the lower die base 19, the lower backing plate 20 and the lower lining plate 21, wherein the first waste hole 31 is mainly used for discharging waste materials formed by punching a blank. A half-cutting top block 32 which is suitable for abutting against the half-cutting convex die 7 is movably arranged in the half-cutting concave die 11; the half-cut top block 32 is connected with one end of a half-cut top rod 28 which sequentially and movably penetrates through the lower liner plate 21 and the lower liner plate 20; the other end of the half-cut ejector rod 28 is inserted into the lower die base 19 and connected to a third spring 33 provided in the lower die base 19. It should be noted that, in the present embodiment, the half-cut top block 32 and the half-cut male die 7 are mainly used for forming a half-cut process on the material strip 1 for the product blank 2, the half-cut top block 32 is mainly used for limiting the depth of the half-cut male die 7 punching into the material strip 1, so that the product blank 2 is torn and punched from the material strip 1, but will not be separated directly from the material strip 1, that is, the product blank 2 after half-cutting process is still in a connected and non-separated state with the material strip 1, but only a sunken state of the product blank 2 relative to the material strip 1 is formed, so as to improve the positioning accuracy in the subsequent forming process, specifically, in the process of forming, the forming concave die 23 enters a sinking concave area formed by half-cutting the material belt 1, so that the forming die 23 only carries out forming processing on the product blank 2 in the sunken area.
Thirdly, a lower discharging block 35 surrounding the forming male die 12 is also movably arranged in the forming cavity 30; one end of the lower discharging block 35, which is far away from the forming upper jacking block 8, is connected with one end of a lower jacking rod 44 which sequentially penetrates through the lower fixing plate 22, the lower backing plate 20 and the lower backing plate 21; the other end of the lower mandril 44 is connected with a fourth spring 37 which sequentially penetrates through the lower die base 19 and the lower backing plate 20; and the lower stripper block 35 partly protrudes outside the side of the lower fixing plate 22 facing away from the lower backing plate 21 in the natural elastic state of the fourth spring 37, the lower stripper block 35 being receivable into the forming cavity 30 in the state of the fourth spring 37 being deformed in a contracting manner.
In an optional embodiment, in order to further improve the positioning accuracy of the product blank 2 during the forming process, in this embodiment, a forming positioning pin 34 adapted to slightly protrude from the end surface of the forming punch 12 facing the forming upper ejection block 8 penetrates through the forming punch 12, where the forming positioning pin 34 is adapted to be inserted into a small hole formed by a punch in the product blank during the forming process of the product blank, so as to further increase a guarantee for improving the forming process accuracy of the product blank.
In view of further improving the positioning accuracy of the blank during the forming process, the device for punching, half-cutting and forming the automobile air bag filter screen of the embodiment further comprises a guide hole male die 38 fixedly connected with the upper fixing plate 16, and a guide hole female die 39 arranged in the lower fixing plate 22 and adapted to cooperate with the guide hole male die 38; wherein the guide hole male die 38 movably penetrates through the upper discharging backing plate 17 and the upper discharging plate 18 in sequence; and a second waste hole 40 communicated with the guide hole female die 39 penetrates through the lower die base 19, the lower backing plate 20 and the lower lining plate 21, wherein the second waste hole 40 is mainly used for discharging waste generated by punching holes formed on the material belt 1 by the guide hole male dies 38. It should be noted here that, the guide hole punch 38 and the guide nail 5 of the present embodiment both function to form an integral positioning for the material belt 1, so as to avoid the problem that the integral material belt 1 shakes and shifts along with the vibration of the machine tool during the forming process of the product blank 2,
in addition, the device for punching, half-cutting and forming the automobile airbag gas filter screen of the embodiment further comprises a material lifting rod 41 which penetrates through the lower fixing plate 22 and is suitable for extending out of one side of the lower fixing plate 22, which is far away from the lower liner plate 21, and a groove 43 which is concave at one side end of the upper discharging plate 18, which is far away from the upper discharging backing plate 17 and is suitable for partially embedding the material lifting rod 41; and one end of the material lifting rod 41 far away from the groove 43 is connected with a fifth spring 49 which sequentially penetrates through the lower die base 19, the lower backing plate 20 and the lower backing plate 21. It should be noted that the side wall of the end portion of the material lifting rod 41 near the end portion adapted to be inserted into the groove 43 is provided with an annular groove 45 adapted to be inserted into the edge of the material tape 1, that is, the material lifting rod 41 drives the edge of the material tape 1 to enable the material tape 1 to perform a lifting motion relative to the lower fixing plate 22 along with the material lifting rod 41, so that the material tape 1 can be attached to the lower fixing plate 22 when the material tape 1 needs to be punched and formed. After the punching and forming processes are completed, the material belt 1 can be separated from the lower fixing plate 22 along with the material lifting rod 41, so that the material belt 1 is convenient to convey.
For the material belt 1 which completes the forming processing of the product blank 2, namely, the material belt is used as a waste material, and in view of the convenience for cutting the waste material, the waste material is prevented from being accumulated on a machine tool and occupying redundant space, the device for punching, half-cutting and forming the automobile air bag filter screen further comprises an upper cutter 46 which is arranged below the upper die base 13 facing the lower die mechanism, a cutter back 461 of the upper cutter 46 is connected with the upper die base 13, the upper padding plate 15 and the upper fixing plate 16, and a transverse distance M exists between a cutter edge 462 of the upper cutter 46 and the upper discharging padding plate 17 and the upper discharging plate 18; and a lower cutter 47 positioned right below the upper cutter 46 is provided on the lower mold base 19. The cooperation of the upper cutter 46 and the lower cutter 47 can cut off the waste material formed after the forming process is completed along with the forming process of other product blanks 2 on the material belt 1. The scraps cut by the upper and lower cutters 46 and 47 enter a scrap collecting chute 48 disposed obliquely to the lower mold base 19, and the scrap collecting chute 48 is located below the upper cutter 46.
The specific implementation principle of the device for punching, half-cutting and forming the automobile airbag gas filter screen of the embodiment is as follows:
firstly, the whole upper die base moves downwards towards the lower die base, when the upper stripper plate 18 contacts the material lifting rod 41, the upper stripper plate 18 presses the material lifting rod 41, so that the material lifting rod 41 gradually presses the fifth spring until the material strip 1 is attached to the lower fixing plate 22, in the process, the lower stripper block 35 is gradually accommodated in the forming cavity 30 under the action of the upper stripper plate 18, but the forming male die 12 and the forming upper top block 8 do not perform forming processing on the material strip 1 at the moment. After the material strip 1 is attached to the lower fixing plate 22, the aligning nail 5 penetrates the material strip 1 and then extends into the aligning cavity 9, i.e. the aligning hole 3 is formed in the material strip 1.
After the pilot hole 3 is formed on the material belt 1, the upper die base continues to press downwards, so that the second spring 26 is pressed by the sleeve, the longitudinal distance K between the upper discharging base plate 17 and the upper discharging plate 18 is gradually reduced along with the compression of the second spring 26, at this time, the guide hole male die 38, the punching male die 6, the half-cutting male die 7, the upper forming ejector and the forming female die 23 gradually extend out of the upper discharging plate 18, and the half-cutting male die 7 presses the half-cutting ejector block 32 along with the continuous pressing downwards of the upper die base, so that the half-cutting male die 7 and the half-cutting ejector block 32 form half-cutting processing on the product blank 2; the punching male die 6 is matched with the punching female die 10 to form punching processing on the product blank 2; and the acting force which is applied to the upper forming ejector by the forming convex die 12 and is opposite to the moving direction of the upper die base enables the upper forming ejector to press the first spring 25, so that the forming concave die 23 is pressed against the lower discharging block 35, namely, a forming processing interval of the product blank 2 is formed under the action of the forming concave die 23 and the lower discharging block 35, and the forming convex die 12 and the upper forming ejector perform forming processing on the product blank 2. At the same time, the upper cutter 46 and the lower cutter 47 cooperate to cut the waste area on the material tape 1, so that the punching, half-cutting and forming and waste cutting operations on the material tape 1 are completed. After the processing is completed, the upper die base moves upwards relative to the lower die base, the material lifting rod 41 resets and drives the material belt 1 to move upwards relative to the lower fixing plate 22 in the resetting process, so that the material belt 1 is convenient to convey continuously, and a product formed after the forming processing is carried on the lower discharging block 35 and forms a separation effect with the material belt 1. For products which have here been separated from the material web 1 and which are carried on the lower stripper block 35, the collection of the products can be carried out by means of, for example, but not limited to, a robot for gripping escape.
After the primary punching, half-cutting, forming and waste cutting are finished, the material belt 1 is conveyed and moved mechanically, the steps are continuously repeated, the pilot hole 3 is formed, and then the punching, half-cutting, forming and waste cutting are carried out.
Example 2:
referring to fig. 4, based on the apparatus for punching, half-cutting and forming a gas filter screen for an automotive airbag in embodiment 1, the apparatus for punching, half-cutting and forming a gas filter screen for an automotive airbag in this embodiment further includes a blowing assembly disposed at one side perpendicular to a blank transportation direction, and a product collecting tank 50 opposite to the blowing assembly and located at the other side of the blank transportation direction.
The blowing that the material subassembly was carried on the product on unloading piece 35 is blown to this embodiment makes the product be convenient for enter into product collecting groove 50 along with the blowing direction, mainly aims at that the product part of this embodiment is little and the light characteristics of material.
In detail, the product catch basin 50 is disposed obliquely with respect to the lower mold base 19 so that the product blown down within the product catch basin 50 can slide along the product catch basin 50 to be finally carried into the product collection bin.
For example, the blowing assembly adopted in the present embodiment includes a blowing copper tube 51 adapted to face the product loaded on the lower discharging block 35, a blowing fixing base 53 for fixing the blowing copper tube 51, a gas tube connector 55 disposed on the blowing fixing base 53 and connected to the blowing copper tube 51, and a gas inlet tube 57 connected to the gas tube connector 55. The blowing copper pipe 51 blows air towards the products loaded on the lower discharging block 35, that is, the blowing assemblies are arranged opposite to the product collecting grooves 50, and are respectively perpendicular to two sides of the conveying direction F of the material belt 1.
This embodiment blows the material subassembly through setting up and can carry out the automation to the finished product that contour machining accomplished and collect, can not punch a hole in succession to holistic production line, half cut and contour machining produces any influence, realizes the automation of synchronous product promptly in the in-process of guaranteeing the line function of production line and collects, has not only improved the efficiency of whole production line function, has avoided the loaded down with trivial details problem of operation that the manual work exists of collecting moreover.
The above embodiments, further detailed description of the objects, technical solutions and advantages of the present invention, it should be understood that the above embodiments are only examples of the present invention, and are not intended to limit the present invention, and any modifications, equivalent substitutions, improvements, etc. made within the spirit and principle of the present invention should be included in the scope of the present invention.
In the description of the present invention, it is to be understood that the terms indicating orientation or positional relationship are based on the orientation or positional relationship shown in the drawings, and are only for convenience of description and simplification of description, and do not indicate or imply that the equipment or elements referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention.
In the present invention, unless otherwise expressly stated or limited, the terms "mounted," "connected," and "fixed" are to be construed broadly and may, for example, be fixedly connected, detachably connected, or integrally formed; can be mechanically or electrically connected; either directly or indirectly through intervening media, either internally or in any other relationship. The specific meaning of the above terms in the present invention can be understood according to specific situations by those skilled in the art.
In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", and the like indicate the position or positional relationship based on the position or positional relationship shown in the drawings, or the position or positional relationship which is usually placed when the product of the present invention is used, and are only for convenience of description and simplification of the description, but do not indicate or imply that the device or element referred to must have a specific position, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first," "second," "third," and the like are used solely to distinguish one from another and are not to be construed as indicating or implying relative importance.
Furthermore, the terms "horizontal", "vertical", "overhang" and the like do not imply that the components are required to be absolutely horizontal or overhang, but may be slightly inclined. For example, "horizontal" merely means that the direction is more horizontal than "vertical" and does not mean that the structure must be perfectly horizontal, but may be slightly inclined.
In the present disclosure, unless otherwise expressly stated or limited, the first feature may comprise both the first and second features directly contacting each other, and also may comprise the first and second features not being directly contacting each other but being in contact with each other by means of further features between them. Also, the first feature being above, on or above the second feature includes the first feature being directly above and obliquely above the second feature, or merely means that the first feature is at a higher level than the second feature. A first feature that underlies, and underlies a second feature includes a first feature that is directly under and obliquely under a second feature, or simply means that the first feature is at a lesser level than the second feature.
Claims (10)
1. The utility model provides a device that automobile air bag gas filter sieve punched a hole, half cuts and contour machining which characterized in that includes:
the upper die mechanism comprises an upper die base, and a guide nail, a punching male die, a half-cutting male die and a forming upper ejector block which are arranged on the upper die base;
the lower die mechanism comprises a lower die base located below the upper die base and a lower die base, wherein the lower die base is provided with a guide cavity for inserting the guide nail, a punching female die matched with the punching male die, a semi-cutting female die matched with the semi-cutting male die and a forming male die matched with the upper ejection block in forming.
2. The automobile airbag gas filter screen punching, half-cutting and forming device as recited in claim 1, wherein the upper die base comprises an upper die top seat, an upper padding plate fixedly connected with the upper die top seat, an upper fixing plate fixedly connected with the upper padding plate, an upper discharging padding plate connected with the upper die top seat through an elastic assembly, and an upper discharging plate fixedly connected with the upper discharging padding plate;
the lower die base comprises a lower die base, a lower backing plate fixedly connected with the lower die base, a lower lining plate fixedly connected with the lower backing plate, and a lower fixing plate fixedly connected with the lower lining plate.
3. The automobile air bag gas filter screen punching, half-cutting and forming device as claimed in claim 2, wherein the pilot nail is fixedly arranged in the upper discharging plate, and the head of the pilot nail extends out of one end of the upper discharging plate, which is far away from the upper discharging base plate;
the fixed end of the punching male die is fixedly connected with the upper fixing plate, and the movable end of the punching male die sequentially and movably penetrates through the upper discharging base plate and the upper discharging plate;
the fixed end of the half-cutting male die is fixedly connected with the upper fixing plate, and the movable end of the half-cutting male die sequentially and movably penetrates through the upper discharging base plate and the upper discharging plate;
the fixed end of the forming upper ejector block is connected with the upper die ejector seat, a forming female die suitable for the forming upper ejector block to penetrate through is fixed in the upper fixing plate in a penetrating manner, and the forming female die penetrates through the upper discharging base plate and the upper discharging plate sequentially and movably; and
and a first spring is arranged in the upper die top seat, and the fixed end of the upper top block is connected with the first spring.
4. The device for punching, half-cutting and forming the automobile airbag gas filter screen is characterized in that the elastic component comprises a guide sleeve fixedly connected with the upper discharging base plate through a screw plug and a second spring sequentially penetrating through the upper die top seat and the upper base plate;
the guide sleeve penetrates through the upper fixing plate and the upper base plate in sequence and then is connected with the second spring; and
and under the natural elastic state of the second spring, a longitudinal distance exists between the upper fixing plate and the upper discharging base plate.
5. The device for punching, half-cutting and forming the automobile airbag gas filter screen according to claim 2, wherein the punching female die and the half-cutting female die are arranged in the lower fixing plate;
a forming cavity suitable for the forming male die to penetrate through is arranged in the lower fixing plate, one end of the forming male die is fixed in the lower lining plate, and the other end of the forming male die penetrates through the forming cavity and is suitable for extending out of the outer side of the forming cavity, which is far away from the lower lining plate;
a first waste hole communicated with the punching female die penetrates through the lower die base, the lower backing plate and the lower lining plate; and
a half-cutting ejector block which is suitable for abutting against the half-cutting male die is movably arranged in the half-cutting female die; the half-cut ejector block is connected with one end of a half-cut ejector rod which sequentially and movably penetrates through the lower liner plate and the lower base plate; the other end of the half-cut ejector rod is inserted into the lower die base and is connected with a third spring arranged in the lower die base.
6. The automobile air bag gas filter screen punching, half-cutting and forming device according to claim 5, wherein a lower discharging block surrounding the forming male die is movably arranged in the forming cavity;
one end of the lower discharging block, which is far away from the forming upper ejector block, is connected with one end of a lower ejector rod which sequentially penetrates through the lower fixing plate, the lower backing plate and the lower lining plate; the other end of the lower ejector rod is connected with a fourth spring which sequentially penetrates through the lower die base and the lower backing plate; and
in the natural elastic state of the fourth spring, the lower stripper shoe partially protrudes out of the side of the lower fixing plate facing away from the lower backing plate.
7. The automobile airbag gas filter screen punching, half-cutting and forming device as recited in claim 2, further comprising a guide hole male die fixedly connected with the upper fixing plate, and a guide hole female die arranged in the lower fixing plate and adapted to cooperate with the guide hole male die; wherein
The guide hole male die movably penetrates through the upper discharging base plate and the upper discharging plate in sequence; and
and a second waste material hole communicated with the guide hole female die penetrates through the lower die base, the lower backing plate and the lower lining plate.
8. The automobile airbag gas filter screen punching, half-cutting and forming device as claimed in claim 2, wherein the automobile airbag gas filter screen punching, half-cutting and forming device further comprises a material lifting rod penetrating through the lower fixing plate and adapted to extend out of a side of the lower fixing plate away from the lower liner plate, and a groove recessed in a side end of the upper discharging plate away from the upper discharging liner plate and adapted to be embedded by the material lifting rod; and
and one end of the material lifting rod, which is far away from the groove, is connected with a fifth spring which sequentially penetrates through the lower die base, the lower backing plate and the lower backing plate.
9. The automobile airbag gas filter screen punching, half-cutting and forming device as claimed in claim 2, wherein the automobile airbag gas filter screen punching, half-cutting and forming device further comprises an upper cutter which is arranged below the upper die top seat towards the lower die mechanism, the back of the upper cutter is connected with the upper die top seat, the upper padding plate and the upper fixing plate, and a transverse distance exists between the edge of the upper cutter and the upper discharging padding plate and the upper discharging plate; and
and a lower cutter positioned right below the upper cutter is arranged on the lower die base.
10. The apparatus for automobile airbag filter screen punching, half-cutting and forming according to claim 2, further comprising a blowing assembly disposed on one side perpendicular to the blank transport direction, and a product collecting tank disposed on the other side of the blank transport direction opposite to the blowing assembly.
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CN201922134213.4U CN210966624U (en) | 2019-11-28 | 2019-11-28 | Punching, half-cutting and forming device for automobile safety airbag gas filter screen |
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CN201922134213.4U CN210966624U (en) | 2019-11-28 | 2019-11-28 | Punching, half-cutting and forming device for automobile safety airbag gas filter screen |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110899493A (en) * | 2019-11-28 | 2020-03-24 | 常州工利精机科技有限公司 | Punching, half-cutting and forming device for automobile safety airbag gas filter screen |
CN111842644A (en) * | 2020-07-18 | 2020-10-30 | 温州创睿五金模具有限公司 | Switch medium plate stamping progressive die |
CN110899493B (en) * | 2019-11-28 | 2024-11-12 | 常州工利精机科技有限公司 | Device for punching, half-cutting and forming processing of gas filter screen of automobile safety airbag |
-
2019
- 2019-11-28 CN CN201922134213.4U patent/CN210966624U/en active Active
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110899493A (en) * | 2019-11-28 | 2020-03-24 | 常州工利精机科技有限公司 | Punching, half-cutting and forming device for automobile safety airbag gas filter screen |
CN110899493B (en) * | 2019-11-28 | 2024-11-12 | 常州工利精机科技有限公司 | Device for punching, half-cutting and forming processing of gas filter screen of automobile safety airbag |
CN111842644A (en) * | 2020-07-18 | 2020-10-30 | 温州创睿五金模具有限公司 | Switch medium plate stamping progressive die |
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