CN210953581U - A resin stirring anchoring and pulling test device - Google Patents
A resin stirring anchoring and pulling test device Download PDFInfo
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- CN210953581U CN210953581U CN201921986840.4U CN201921986840U CN210953581U CN 210953581 U CN210953581 U CN 210953581U CN 201921986840 U CN201921986840 U CN 201921986840U CN 210953581 U CN210953581 U CN 210953581U
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- 238000004873 anchoring Methods 0.000 title claims abstract description 77
- 238000003756 stirring Methods 0.000 title claims abstract description 26
- 239000011347 resin Substances 0.000 title claims abstract description 21
- 229920005989 resin Polymers 0.000 title claims abstract description 21
- 238000005553 drilling Methods 0.000 claims abstract description 28
- 238000007586 pull-out test Methods 0.000 claims abstract description 6
- 239000003795 chemical substances by application Substances 0.000 claims description 36
- 230000008878 coupling Effects 0.000 claims description 3
- 238000010168 coupling process Methods 0.000 claims description 3
- 238000005859 coupling reaction Methods 0.000 claims description 3
- 239000010720 hydraulic oil Substances 0.000 claims description 2
- 238000000034 method Methods 0.000 description 17
- 101100194817 Caenorhabditis elegans rig-6 gene Proteins 0.000 description 6
- 238000006073 displacement reaction Methods 0.000 description 6
- 238000002474 experimental method Methods 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000011159 matrix material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000008447 perception Effects 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
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Abstract
本实用新型公开了一种树脂搅拌锚固与拉拔试验装置,包括:工作台以及设置在工作台上的锚固拉拔组件;工作台包括:底座、工作桌以及支架,工作桌和支架分别固定设置在底座上;锚固拉拔组件包括:锚固剂放置管、锚索、钻机和锚索张拉机具,锚固剂放置管的底端固定在支架上并且锚固剂放置管的轴线与工作桌的桌面平行,锚索一端设置在锚固剂放置管中,锚索的另一端与钻机的动力输出轴连接,钻机和工作桌之间设有沿锚索轴线方向的移动装置,锚固剂放置管和钻机之间还设有锚索张拉机具,该装置在人工操作的条件下,能够快速、高效的实现锚杆/索的树脂搅拌锚固,并可在锚固后直接进行拉拔试验。
The utility model discloses a resin stirring anchoring and pulling test device, comprising: a workbench and an anchoring and pulling component arranged on the workbench; the workbench comprises: a base, a worktable and a bracket, and the worktable and the bracket are respectively fixed On the base; the anchoring and pulling assembly includes: the anchoring agent placing tube, the anchor cable, the drilling rig and the anchoring cable tensioning tool, the bottom end of the anchoring agent placing tube is fixed on the bracket and the axis of the anchoring agent placing tube is parallel to the table top of the work table One end of the anchor cable is set in the anchoring agent placement pipe, and the other end of the anchor cable is connected with the power output shaft of the drilling rig. There is also an anchor cable tensioning machine, which can quickly and efficiently realize the resin stirring anchoring of the anchor rod/cable under the condition of manual operation, and can directly conduct the pull-out test after anchoring.
Description
技术领域technical field
本实用新型涉及锚固实验装置技术领域,具体涉及一种树脂搅拌锚固与拉拔试验装置。The utility model relates to the technical field of anchoring experimental devices, in particular to a resin stirring anchoring and pulling test device.
背景技术Background technique
目前,岩土工程,尤指大变形岩土工程,支护过程中越发强调措施的及时主动性,预应力树脂锚杆/索被认为是能实现上述理念的最佳支护措施之一,其很好地满足了锚固力大且及时等要求。而就实际施工言,树脂锚杆/索的锚固力受搅拌过程的影响最大,因此需要试验人员在室内进行试验,得到锚索位移与拉拔载荷的关系曲线以判断不同锚固剂的锚固力,为实际应用提供数据参考。在室内试验中,树脂锚固剂的搅拌是试验的一个重点环节,常规情况下,需采取对混凝土试块开孔,后于孔中装入锚固剂,再利用钻机进行搅拌的方式,费时费力,代价较大,安全性低;亦或直接采用机械一体式锚固拉拔试验设备的,但机械一体式锚固拉拔试验价格贵,且整个试验过程根据设定自动进行,缺乏了人为操作搅拌的过程,不利于试验人员感知试验过程。At present, geotechnical engineering, especially large deformation geotechnical engineering, emphasizes the timely initiative of measures in the supporting process. Prestressed resin bolt/cable is considered to be one of the best supporting measures to realize the above concept. It satisfies the requirements of large and timely anchoring force. As far as the actual construction is concerned, the anchoring force of the resin bolt/cable is most affected by the stirring process. Therefore, it is necessary for the test personnel to conduct the test indoors to obtain the relationship curve between the displacement of the anchor cable and the pull-out load to judge the anchoring force of different anchoring agents. Provide data reference for practical application. In the indoor test, the stirring of the resin anchoring agent is a key part of the test. Under normal circumstances, it is necessary to open a hole in the concrete test block, then put the anchoring agent in the hole, and then use the drilling rig to stir it, which is time-consuming and laborious. The cost is high and the safety is low; or the mechanically integrated anchor pull-out test equipment is directly used, but the mechanical-integrated anchor pull-out test is expensive, and the entire test process is automatically carried out according to the settings, lacking the process of manual operation and stirring , which is not conducive to the experimenter's perception of the experiment process.
实用新型内容Utility model content
本实用新型的目的在于提供一种树脂搅拌锚固与拉拔试验装置,该装置在人工操作的条件下,能够快速、高效的实现锚杆/索的树脂搅拌锚固,并可在锚固后直接进行拉拔试验,有助于试验人员感知整个试验过程,以便于学习锚固实验操作与相关知识。The purpose of the utility model is to provide a resin stirring anchoring and pulling test device, which can quickly and efficiently realize the resin stirring and anchoring of the anchor rod/cable under the condition of manual operation, and can directly pull out after the anchoring. The pull test helps the test personnel to perceive the entire test process, so as to facilitate the learning of the anchoring test operation and related knowledge.
本实用新型解决上述技术问题的技术方案如下:The technical scheme that the utility model solves the above-mentioned technical problem is as follows:
一种树脂搅拌锚固与拉拔试验装置,包括:工作台以及设置在工作台上的锚固拉拔组件;A resin stirring anchoring and pulling test device, comprising: a workbench and an anchoring and pulling assembly arranged on the workbench;
工作台包括:底座、工作桌以及支架,工作桌和支架分别固定设置在底座上;The worktable includes: a base, a worktable and a bracket, and the worktable and the bracket are respectively fixed on the base;
锚固拉拔组件包括:锚固剂放置管、锚索、钻机和锚索张拉机具,锚固剂放置管的底端固定在支架上并且锚固剂放置管的轴线与工作桌的桌面平行,锚索一端设置在锚固剂放置管中,锚索的另一端与钻机的动力输出轴连接,钻机和工作桌之间设有沿锚索轴线方向的移动装置,锚固剂放置管和钻机之间还设有锚索张拉机具。The anchoring and pulling assembly includes: anchoring agent placing pipe, anchor cable, drilling rig and anchor cable tensioning equipment, the bottom end of the anchoring agent placing pipe is fixed on the bracket and the axis of the anchoring agent placing pipe is parallel to the table top of the work table, and one end of the anchoring cable is Set in the anchoring agent placement pipe, the other end of the anchor cable is connected with the power output shaft of the drilling rig, a moving device along the axis of the anchoring cable is arranged between the drilling rig and the work table, and an anchor is also provided between the anchoring agent placing pipe and the drilling rig. Cable tensioning equipment.
该装置设有固定在一起的底座、工作桌以及支架,操作人员操作时站立在底座上,可更好的感知搅拌过程的稳定性,支架位于工作台的一端,用于固定锚固剂放置管;锚固剂放置管用于盛放锚固剂,锚索的一端设置在锚固剂放置管中,另一端设有钻机,且钻机设置在移动装置上,从而使锚索在钻机转动的带动下可对锚固剂放置管中的树脂进行搅拌锚固,并且使锚索一边转动一边伸入锚固剂放置管,锚索张拉机具为锚索提供拉拔力从而进行锚索拉拔操作。The device is provided with a fixed base, a work table and a bracket. The operator stands on the base during operation to better perceive the stability of the stirring process. The bracket is located at one end of the workbench and is used to fix the anchoring agent placement tube; The anchoring agent placing pipe is used to hold the anchoring agent. One end of the anchor cable is set in the anchoring agent placing pipe, and the other end is provided with a drilling rig, and the drilling rig is set on the mobile device, so that the anchoring cable can be driven by the rotation of the drilling rig. The resin in the placement tube is stirred and anchored, and the anchor cable is extended into the anchoring agent placement tube while rotating.
进一步地,在本实用新型较佳的实施例中,移动装置包括移动支托、支撑座、滚珠丝杆和动力丝杆,支撑座设置在工作桌上,滚珠丝杆的两端设置在支撑座上,移动支托设置在滚珠丝杆的螺母上,动力丝杆通过联轴器设置在滚珠丝杆的外端。Further, in a preferred embodiment of the present invention, the moving device includes a moving bracket, a support seat, a ball screw and a power screw, the support seat is arranged on the work table, and the two ends of the ball screw are arranged on the support seat. The moving support is arranged on the nut of the ball screw, and the power screw is arranged on the outer end of the ball screw through the coupling.
移动装置主要用于带动钻机沿锚索轴向运动,移动支托用于放置钻机,移动支托设置在滚珠丝杆的螺母上,当转动动力丝杆时,动力丝杆带动滚珠丝杆转动,从而使滚珠丝杆上的螺母沿滚珠丝杆移动,也就是移动支托沿滚珠丝杆轴线移动,进一步实现锚索伸出或拉出锚固剂放置管。The mobile device is mainly used to drive the drilling rig to move along the axial direction of the anchor cable. The mobile support is used to place the drilling rig. The mobile support is arranged on the nut of the ball screw. When the power screw is rotated, the power screw drives the ball screw to rotate. Therefore, the nut on the ball screw is moved along the ball screw, that is, the moving support moves along the axis of the ball screw, and the anchor cable is further extended or the anchoring agent placement tube is pulled out.
进一步地,在本实用新型较佳的实施例中,移动支托上设有放置槽,放置槽两侧设有安装板,钻机放置在放置槽中,钻机固定在安装板上。Further, in a preferred embodiment of the present utility model, the movable support is provided with a placement slot, two sides of the placement slot are provided with mounting plates, the drilling machine is placed in the placement slot, and the drilling machine is fixed on the mounting plate.
在本方案中,钻机的两个把手通过U型螺栓固定在两侧的安装板上。In this solution, the two handles of the drilling rig are fixed on the mounting plates on both sides by U-bolts.
进一步地,在本实用新型较佳的实施例中,液压油缸的外壁上设有磁座,磁座上设有连接杆,连接杆上设有千分表,千分表的指针抵触在锚索张拉机具的动力输出轴上并沿锚索的轴线方向。Further, in a preferred embodiment of the present utility model, the outer wall of the hydraulic cylinder is provided with a magnetic seat, the magnetic seat is provided with a connecting rod, the connecting rod is provided with a dial indicator, and the pointer of the dial indicator interferes with the anchor cable. On the power output shaft of the tensioning tool and along the axis of the anchor cable.
千分表用于显示拉拔位移,锚索张拉机具上设有载荷显示表,从而可通过记录拉拔过程中的拉拔位移和拉拔载荷绘制整个拉拔过程的荷载-位移曲线,磁座通过自身磁力固定在液压油缸外壁上,磁座上设有连接杆,连接杆对千分表起到支撑作用,通过调整连接杆的形式和角度可使千分表的设置方式和位置满足试验要求。The dial indicator is used to display the pulling displacement, and the anchor cable tensioning machine is provided with a load display table, so that the load-displacement curve of the entire pulling process can be drawn by recording the pulling displacement and pulling load during the pulling process. The seat is fixed on the outer wall of the hydraulic cylinder by its own magnetic force. There is a connecting rod on the magnetic seat. The connecting rod supports the dial indicator. By adjusting the form and angle of the connecting rod, the setting method and position of the dial indicator can meet the test requirements. Require.
进一步地,在本实用新型较佳的实施例中,锚固剂放置管和工作台之间设有第一支撑块。Further, in a preferred embodiment of the present invention, a first support block is arranged between the anchoring agent placing tube and the workbench.
第一支撑块的结构不做具体限制,在本方案中,第一支撑块采用桌钳,桌钳将锚固剂放置管夹住,对锚固剂放置管起到支撑作用。The structure of the first support block is not specifically limited. In this solution, the first support block adopts table clamps, and the table clamps clamp the anchoring agent placement tube to support the anchoring agent placement tube.
进一步地,在本实用新型较佳的实施例中,锚索和工作桌之间还设有多个支撑装置,支撑装置包括滑动套设在锚索上的套管以及固定设置在工作桌上的第二支撑块,套管固定设置在第二支撑块上。Further, in a preferred embodiment of the present utility model, a plurality of supporting devices are also provided between the anchor cable and the work table, and the supporting devices include a sleeve slidably sleeved on the anchor cable and a fixed set on the work table. The second support block, the sleeve is fixedly arranged on the second support block.
由于锚索长径比相对较大,为保证锚索在搅拌锚固以及拉拔过程中的运动方向,锚索的中部还设有多个第二支撑块,第二支撑块的结构和数量不做具体限制,在本方案中,设有一个第二支撑块,第二支撑块也采用桌钳,锚索通过套管设置在第二支撑块上,从而在对锚索起到支撑作用时,还不影响锚索轴向移动,在本方案中,套管采用和锚固剂放置管相同的钢管。Due to the relatively large length-diameter ratio of the anchor cable, in order to ensure the movement direction of the anchor cable during the stirring, anchoring and drawing process, there are also multiple second support blocks in the middle of the anchor cable. The structure and number of the second support blocks are not specified. Specifically, in this solution, a second support block is provided, and table clamps are also used for the second support block. The anchor cable is set on the second support block through the sleeve, so that when the anchor cable plays a supporting role, the anchor cable can also be supported. It does not affect the axial movement of the anchor cable. In this scheme, the casing is made of the same steel pipe as the anchoring agent placement pipe.
本实用新型具有以下有益效果:The utility model has the following beneficial effects:
本实用新型提供了一种实验室用人工操作的树脂搅拌锚固和拉拔试验装置,该装置设有整体式工作台,便于试验人员练习和感知树脂搅拌锚固和拉拔过程;该装置以锚固剂放置管代替常规的混凝土试块作为锚固基体,制作工艺简单,通过在锚索一端设置可轴向移动的钻机,实现搅拌锚固实验要求,通过在锚索上设置锚索张拉机具,可实现拉拔试验要求,搅拌锚固与拉拔装置互不干涉,可在锚固后,快速进行拉拔试验,减少了相应安装及拆卸工序,该试验装置结构简单,操作方便,价格低廉,适用于实验室教学推广。The utility model provides a laboratory-operated resin stirring anchoring and pulling test device, the device is provided with an integral workbench, which is convenient for testers to practice and perceive the resin stirring, anchoring and pulling process; the device uses an anchoring agent Place the tube instead of the conventional concrete test block as the anchoring matrix, and the manufacturing process is simple. By setting an axially movable drilling rig at one end of the anchor cable, the requirements of the stirring anchoring experiment can be realized. The pull-out test requires that the stirring anchor and the pull-out device do not interfere with each other. After the anchoring, the pull-out test can be carried out quickly, which reduces the corresponding installation and disassembly procedures. The test device has a simple structure, convenient operation and low price, and is suitable for laboratory teaching. promotion.
附图说明Description of drawings
图1为本实用新型的结构示意图;Fig. 1 is the structural representation of the utility model;
图2为本实用新型的主视图;Fig. 2 is the front view of the utility model;
图3为本实用新型的侧视图。Figure 3 is a side view of the utility model.
其中:1-底座;2-工作桌;3-支架;4-锚固剂放置管;41-第一支撑块;42-套管;43-第二支撑块;5-锚索;6-钻机;7-锚索张拉机具;71-液压油缸;711-磁座;712-连接杆;713-千分表;72-液压泵;721-载荷显示表;8-移动装置;81-移动支托;811-放置槽;812-安装板;82-支撑座;83-滚珠丝杆;84-动力丝杆。Among them: 1-base; 2-work table; 3-support; 4-anchoring agent placement pipe; 41-first support block; 42-casing; 43-second support block; 5-anchor cable; 6-drilling rig; 7-Anchor cable tensioning equipment; 71-Hydraulic cylinder; 711-Magnetic seat; 712-Connecting rod; 713-Dial indicator; 72-Hydraulic pump; 721-Load display table; ; 811 - placement slot; 812 - mounting plate; 82 - support seat; 83 - ball screw; 84 - power screw.
具体实施方式Detailed ways
以下结合附图对本实用新型的原理和特征进行描述,所举实例只用于解释本实用新型,并非用于限定本实用新型的范围。The principles and features of the present invention will be described below with reference to the accompanying drawings, and the examples are only used to explain the present invention, and are not intended to limit the scope of the present invention.
实施例Example
参照图1-图3,一种树脂搅拌锚固与拉拔试验装置,包括:工作台以及设置在工作台上的锚固拉拔组件;1-3, a resin stirring anchoring and pulling test device, including: a workbench and an anchoring and pulling assembly set on the workbench;
工作台包括:底座1、工作桌2以及支架3,工作桌2和支架3分别固定设置在底座1上,支架3设置在工作桌2的一端且顶端高于工作桌2的桌面;The working table includes: a
锚固拉拔组件包括:锚固剂放置管4、锚索5、钻机6和锚索张拉机具7,锚固剂放置管4的底端固定在支架3上并且锚固剂放置管4的轴线与工作桌2的桌面平行,锚固剂放置管4和工作桌2之间设有第一支撑块41,锚索5和工作桌42之间还设有多个支撑装置,支撑装置包括滑动套设在锚索5上的套管42以及固定设置在工作桌42上的第二支撑块43,套管42固定设置在第二支撑块43上,锚索5一端设置在锚固剂放置管4中,锚索5的另一端与钻机6的动力输出轴连接,钻机6和工作桌2之间设有沿锚索5轴线方向的移动装置8,移动装置8包括移动支托81、支撑座82、滚珠丝杆83和动力丝杆84,支撑座82设置在工作桌2上,滚珠丝杆83的两端设置在支撑座82上并且滚珠丝杆83沿锚索5的轴向方向延伸,移动支托81设置在滚珠丝杆83的螺母上,动力丝杆84通过联轴器设置在滚珠丝杆83的外端,在本实施例中,滚珠丝杆83的行程为100mm,移动支托81上设有放置槽811,放置槽811两侧设有安装板812,钻机6放置在放置槽811中,钻机6固定在安装板812上。The anchoring and pulling assembly includes: an anchoring
锚固剂放置管4和钻机6之间还设有锚索张拉机具7,在本实施例中,锚索张拉机具7采用MS19-180/55型矿山锚索张拉机具7,锚索5直径18.9mm,锚索张拉机具7包括液压油缸71以及驱动液压油缸71的液压泵72,液压泵72上设有载荷显示表721,液压油缸71外壁上设有磁座711,磁座711上设有连接杆712,连接杆712上设有千分表713,千分表713的指针抵触在锚索张拉机具7的动力输出轴上并沿锚索5的轴线方向,图2为表示清楚,将液压泵72由工作桌2的桌面竖直移动到底座1上。An anchor
树脂搅拌锚固与拉拔过程:Resin stirring anchoring and drawing process:
锚固剂置于锚固剂放置管4内,锚索5的一端穿过套管42和液压油缸71,直至与锚固剂抵触;打开钻机6,钻机6高速旋转带动锚索5搅拌锚固剂,并且人工旋转动力丝杆84推动移动支托81在支撑座82上移动,从而缓慢推动钻机6,直至锚索5锚固剂放置管4的底部;然后,根据锚固剂对搅拌时间的要求,搅拌至规定时间,再等待至锚固要求时间,锚固过程完成。The anchoring agent is placed in the anchoring
锚固完成后,可直接通过液压泵72对液压油缸71进行加压,握紧锚索5,用人工挤压液压油,向外拉拔锚索5;拉拔过程中按照一定时间或者拉拔载荷加载间隔读取载荷显示表721上的加载载荷的数值,同时,读取千分表713对应的位移数据,记录对应数据,最终获取整个拉拔过程的荷载-位移曲线,得到锚索拉拔力与粘结力。After the anchoring is completed, the
以上所述仅为本实用新型的较佳实施例,并不用以限制本实用新型,凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。The above are only preferred embodiments of the present invention, and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included in the present invention. within the scope of protection of the utility model.
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| CN110715840B (en) * | 2019-11-18 | 2024-10-22 | 四川师范大学 | Resin stirring anchoring and drawing test device |
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