CN210943828U

CN210943828U - Conveying pipeline structure of carrier

Info

Publication number: CN210943828U
Application number: CN201921015584.4U
Authority: CN
Inventors: 曾峰; 何东坡; 姚微
Original assignee: Suzhou Jiasidu Intelligent Equipment Co ltd
Current assignee: Suzhou Jiasidu Intelligent Equipment Co ltd
Priority date: 2019-07-02
Filing date: 2019-07-02
Publication date: 2020-07-07
Anticipated expiration: 2029-07-02

Abstract

The utility model provides a conveying pipeline structure of carrier, it is perpendicular to carrying with the long filament, has practiced thrift and has carried and occupy the land area, and makes follow-up plastic convenient operation swift, has improved the preparation efficiency of spiral coil pipe product. It includes vertical mounting bracket, vertical mounting bracket highly is greater than the length of long filament, the top of vertical mounting bracket is provided with material loading runner, backward flow runner, material loading runner, backward flow runner are two straight lines arrange, and parallel arrangement's runner, the length direction both ends of material loading runner specifically are pan feeding end, discharge end, the length direction both ends of backward flow runner specifically are carrier discharge end, carrier backward flow end, the material loading runner comprises two first track parallel interval arrangements, and it is sunken to form material loading runner groove to correspond regional recessed formation between the opposite position of two first orbital up end, and the both ends of carrier support respectively in the material loading runner groove that corresponds, the upper portion position of material loading runner is provided with and pushes away the material cylinder.

Description

Conveying pipeline structure of carrier

Technical Field

The utility model relates to a technical field of spiral coil pipe product preparation specifically is the conveying pipeline structure of carrier.

Background

Current spiral coil pipe product, it is when the preparation, all places the whole transport in back with the filament level through planar structure, then through revoluting the outer loop inner groovy in the coil pipe after the filament plastic that will level layout through subsequent station, at the actual in-process, because the length of filament is longer, it makes the area of whole production line huge, and the land cost occupies greatly, and a lot of stations need many people to monitor for the preparation efficiency of spiral coil pipe product is low.

Disclosure of Invention

To the above problem, the utility model provides a conveying pipeline structure of carrier, it is perpendicular to carrying with the long filament, has practiced thrift and has carried and occupy the land area, and makes follow-up plastic convenient operation swift, has improved the preparation efficiency of spiral coil pipe product.

The conveying pipeline structure of carrier, its characterized in that: it includes vertical mounting bracket, vertical mounting bracket highly is greater than the length of filament, the top of vertical mounting bracket is provided with material loading runner, backward flow runner, material loading runner, backward flow runner are two runners that the straight line was arranged, and parallel arrangement, the length direction both ends of material loading runner specifically are pan feeding end, discharge end, the length direction both ends of backward flow runner specifically are carrier discharge end, carrier backward flow end, the material loading runner comprises two first track parallel interval arrangements, and corresponding regional recessed material loading runner groove that forms between the opposite position of two first track's up end, the both ends of carrier support respectively in corresponding material loading runner groove, the upper portion position of material loading runner is provided with pushes away the material cylinder, the piston that pushes away the material cylinder along material loading runner parallel arrangement, the piston end that pushes away the material cylinder is equipped with perpendicularly to the feeding cylinder admittedly, the piston end of the vertical feeding cylinder is fixedly provided with a material pushing plate, the material pushing plate is used for driving a carrier to flow from a feeding end to a discharging end along a feeding channel, the backflow channel is formed by arranging two second tracks at intervals in parallel, a corresponding area between the opposite positions of the upper end surfaces of the two second tracks is recessed to form a backflow channel groove, two ends of the carrier are respectively supported on the corresponding backflow channel grooves, the upper part of the backflow channel is provided with a carrier backflow cylinder, the pistons of the carrier backflow cylinder are arranged in parallel along the backflow channel, the piston end of the carrier backflow cylinder is fixedly provided with a vertical backflow cylinder, the piston end of the vertical backflow cylinder is fixedly provided with a material returning plate, the material returning plate is used for driving the carrier from the carrier backflow end to the carrier discharging end, and the vertical mounting rack is provided with a carrying manipulator module corresponding to the area between the discharging end of the feeding channel and the carrier backflow end of the backflow channel, the carrying manipulator module comprises a vertical support frame, wherein X-direction rails are respectively arranged on two sides of the vertical support frame, two ends of a Y-direction cross beam are respectively installed on the X-direction rails, the Y-direction cross beam is provided with the Y-direction rails, at least one manipulator capable of vertically moving is installed on the Y-direction rails, and the manipulator moves under the driving of an X-axis servo driving assembly and a Y-axis servo driving assembly; the manipulator is used for pay-off and carrier returning charge, being close to of vertical mounting bracket the outside rear end of the discharge end of material loading runner is provided with the gyration charging tray, the gyration charging tray is used for shifting on the carrier that has the filament to receiving the filament station and returning the carrier gyration, X extends to orbital length the corresponding position of receiving carrier, the output carrier of gyration charging tray.

It is further characterized in that:

the material loading channel is divided into N-level cache regions along the advancing direction of the carrier, wherein N is a natural number more than or equal to 2, a corresponding material pushing cylinder is arranged at the middle-rear section of each cache region, a channel conveying interval structure is further arranged at the tail end of each cache region, each channel conveying interval structure is a linear gear part driven by a cylinder or a motor, the linear gear parts are closed after the carriers of the corresponding rear-stage cache regions are full, and the linear gear parts corresponding to the last-level cache regions are opened when the carriers feed to subsequent stations, so that smooth feeding is ensured;

each material pushing cylinder is fixedly connected to a horizontal supporting plate, each horizontal supporting plate is fixedly connected to the upper ends of the connecting side plates on the two sides, and the bottoms of the connecting side plates on the corresponding sides are fixedly connected to the side end positions of the non-material loading channel grooves of the first tracks on the corresponding sides;

a sensor support is further arranged on the horizontal support plate, a sensor is arranged at the front end of the sensor support and used for monitoring whether the buffer area of each stage is full of carriers, and once the carriers are full of carriers, the linear gear part of the upper stage is closed, so that the feeding safety is ensured;

a stopping mechanism is arranged at the tail end of the carrier discharging end of the backflow flow channel, the stopping mechanism comprises a driving motor and a switch board, and the switch board is driven to be opened or closed by the driving motor, so that the no-load tool is prevented from falling;

the number of the mechanical arms is at least two, the mechanical arms comprise at least one feeding mechanical arm and a backflow mechanical arm, the moving route of the mechanical arms in the Y direction is relatively short, and the feeding and discharging time is shortened;

each manipulator specifically comprises a vertical lifting cylinder, a clamping jaw cylinder and a clamping jaw, a cylinder seat of the clamping jaw cylinder is fixedly installed at the piston end of the vertical lifting cylinder, and the output end of the clamping jaw cylinder is connected with the clamping jaw to ensure the clamping of the carrier;

the bottom of the vertical mounting rack is provided with a plurality of rollers, so that the position of the whole structure can be conveniently adjusted, and the carrier is accurately and reliably conveyed;

the bottoms of the first rail and the second rail are fixedly arranged on the corresponding upper mounting plates of the vertical mounting rack through the supporting frame respectively, so that stable, reliable and convenient connection is ensured.

After the technical scheme is adopted, the top of the filament is a large-diameter end with equipment, the large-diameter end is embedded in a positioning caulking groove with a notch at one side of a carrier, the lower parts of the filament are vertically arranged, the filament is respectively arranged in the positioning caulking groove of the carrier along the notch at other stations, the carrier with the filament is arranged in a material loading channel groove at the material loading end of a material loading channel one by one, when the carriers reach a certain number, the carriers vertically move downwards towards a material pushing plate at a piston end of a material feeding cylinder, then the material pushing cylinder acts to convey the carriers to the material loading channel groove at the material discharging end, a manipulator acts to grab the carriers, conveys the carriers to a rotary material plate, the rotary material plate conveys the filament on the carriers to subsequent stations to drive the carriers to rotate to corresponding positions, then the manipulator operates again to take the empty carriers off from the rotary material plate, and places the empty carriers to a carrier return end of a return channel, after the empty carriers reach a certain number, the material returning plate moves downwards, then the carriers return to the action of the air cylinder, the empty carriers are conveyed to the discharging end of the carriers, then the empty carriers are taken out manually or mechanically, and the next working cycle is continued; the spiral coil pipe vertical conveying device has the advantages that the filaments are conveyed vertically, the occupied land area for conveying is saved, the subsequent shaping operation is convenient and fast, and the manufacturing efficiency of spiral coil pipe products is improved.

Drawings

Fig. 1 is a schematic structural view of a perspective view of the present invention (material returning station is omitted);

FIG. 2 is a schematic structural view of the front view of FIG. 1 (with the material return station omitted);

fig. 3 is a schematic top view structure of the present invention;

FIG. 4 is an enlarged view of a portion A of FIG. 1;

FIG. 5 is a schematic view of a filament and carrier structure;

fig. 6 is a schematic structural view of the manipulator of the present invention;

the names corresponding to the sequence numbers in the figure are as follows:

the vertical mounting frame 1, the feeding channel 2, the feeding end 201, the discharging end 202, the backflow channel 3, the carrier discharging end 301, the carrier backflow end 302, the first rail 4, the feeding channel groove 41, the carrier 5, the notch 51, the positioning caulking groove 52, the pushing cylinder 6, the vertical feeding cylinder 7, the pushing plate 8, the second rail 9, the backflow channel groove 91, the carrier backflow cylinder 10, the vertical backflow cylinder 11, the returning plate 12, the carrying manipulator module 13, the vertical support frame 14, the X-direction rail 15, the Y-direction cross beam 16, the manipulator 17, the feeding manipulator 171, the backflow manipulator 172, the vertical lifting cylinder 173, the clamping jaw cylinder 174, the clamping jaw 175, the X-axis servo driving assembly 18, the Y-axis servo driving assembly 19, the

rotary tray

20, 21, the large-diameter end 22, the buffer area 23, the flow channel conveying interval structure 24, the linear gear 25, the horizontal support plate 26, the connecting side plate 27, the linear gear 25, the feeding device, Sensor bracket 28, sensor 29, roller 30, supporting frame 31, upper mounting plate 32, driving motor 33, switch board 34.

Detailed Description

The conveying pipeline structure of the carrier is shown in figures 1-6: the vertical type filament feeding device comprises a vertical type mounting frame 1, wherein the height of the vertical type mounting frame 1 is larger than the length of a filament, a feeding runner 2 and a backflow runner 3 are arranged at the top of the vertical type mounting frame 1, the feeding runner 2 and the backflow runner 3 are two rows of runners which are arranged in a straight line and are arranged in parallel, the two ends of the feeding runner 2 in the length direction are a feeding end 201 and a discharging end 202, the two ends of the backflow runner 3 in the length direction are a carrier discharging end 301 and a carrier backflow end 302, the feeding runner 2 is formed by arranging two first rails 4 in parallel at intervals, a corresponding area between opposite positions of the upper end surfaces of the two first rails 4 is concave to form a feeding runner groove 41, the two ends of a carrier 5 are respectively supported on the corresponding feeding runner grooves 41, a pushing cylinder 6 is arranged at the upper position of the feeding runner 2, pistons of the pushing cylinder 6 are arranged in parallel along the feeding runner 2, and a vertical feeding cylinder 7 is, a material pushing plate 8 is fixedly arranged at the piston end of a vertical feeding cylinder 7, the material pushing plate 8 is used for driving a carrier 5 to flow from a feeding end 201 to a discharging end 202 along an upper material flow channel 2, a backflow flow channel 3 is formed by arranging two second rails 9 in parallel at intervals, a backflow flow channel groove 91 is formed by sinking corresponding areas between opposite positions of the upper end surfaces of the two second rails 9, two ends of the carrier 5 are respectively supported on the corresponding backflow flow channel grooves 91, a carrier backflow cylinder 10 is arranged at the upper part position of the backflow flow channel 3, pistons of the carrier backflow cylinder 10 are arranged in parallel along the backflow flow channel 3, a vertical backflow cylinder 11 is fixedly arranged at the piston end of the carrier backflow cylinder 10, a return plate 12 is fixedly arranged at the piston end of the vertical backflow cylinder 11, the return plate 12 is used for driving the carrier 5 from the carrier backflow end 302 to the carrier discharging end 301, and the vertical mounting rack 1 corresponds to the discharging end 202 of the upper, A carrying manipulator module 13 is arranged in an area between carrier backflow ends 302 of the backflow flow channel 3, the carrying manipulator module 13 specifically comprises a vertical supporting frame 14, two sides of the vertical supporting frame 14 are respectively provided with an X-direction track 15, two ends of a Y-direction cross beam 16 are respectively installed on the X-direction tracks 15, a Y-direction track is arranged on the Y-direction cross beam 16, at least one manipulator 17 capable of vertically moving is installed on the Y-direction track, and the manipulator 17 moves forward and moves under the driving of an X-axis servo driving assembly 18 and a Y-axis servo driving assembly 19; the manipulator 17 is used for feeding and carrier returning, a rotary tray 20 is arranged at the rear end of the outer side of the discharge end 202, close to the feeding channel 2, of the vertical mounting rack 1, the rotary tray 20 is used for transferring the carriers 5 with the filaments 21 to a filament receiving station and returning the carriers 5, and the length of the X-direction track 15 extends to the corresponding positions of the carriers receiving and outputting the carriers of the rotary tray 20.

The material loading channel 2 is divided into N-level buffer areas 23 along the advancing direction of the carrier 5, wherein N is a natural number more than or equal to 2, a middle-rear section of each buffer area 23 is provided with a corresponding material pushing cylinder 6, the tail end of each buffer area 23 is also provided with a channel conveying interval structure 24, each channel conveying interval structure 24 is a linear gear 25 driven by a cylinder or a motor, the linear gear 25 is closed after the carrier of the corresponding rear-stage buffer area is filled, and the linear gear 25 corresponding to the buffer area of the last level is opened when the carrier feeds materials to the subsequent stations, so that smooth feeding is ensured;

each material pushing cylinder 6 is fixedly connected to a horizontal support plate 26, each horizontal support plate 26 is fixedly connected to the upper ends of the connecting side plates 27 on the two sides, and the bottoms of the connecting side plates 27 on the corresponding sides are fixedly connected to the side end positions of the non-material loading channel grooves of the first tracks 4 on the corresponding sides;

a sensor bracket 28 is further arranged on the horizontal supporting plate 26, a sensor 29 is arranged at the front end of the sensor bracket 28, the sensor 29 is used for monitoring whether the buffer area 23 of each stage is full of carriers 5, and once the carriers 5 are full of carriers, the linear stop piece 25 of the upper stage is closed, so that the feeding safety is ensured;

a stopping mechanism is arranged at the tail end of the carrier discharging end 301 of the backflow flow channel, and the stopping mechanism drives the switch plate 34 to be opened or closed through the driving motor 33, so that the idle tool is prevented from falling;

the number of the manipulators 17 is at least two, and the manipulators comprise at least one feeding manipulator 171 and a reflow manipulator 172, so that the travelling path of the manipulator 17 in the Y direction is relatively short, and the feeding and discharging time is shortened;

each manipulator 17 specifically comprises a vertical lifting cylinder 173, a clamping jaw cylinder 174 and a clamping jaw 175, wherein a cylinder seat of the clamping jaw cylinder 174 is fixedly arranged at a piston end of the vertical lifting cylinder 173, and an output end of the clamping jaw cylinder 174 is connected with the clamping jaw 175, which ensures the clamping of the carrier;

the bottom of the vertical mounting frame 1 is provided with a plurality of rollers 30, so that the position of the whole structure can be conveniently adjusted, and the carrier conveying is accurate and reliable;

the bottoms of the first rail 4 and the second rail 9 are respectively and fixedly arranged on the corresponding upper mounting plate 32 of the vertical mounting rack 1 through a supporting frame 31, so that stable, reliable and convenient connection is ensured.

The working principle is that the top of a filament 21 is a large-diameter end 22 with equipment, the large-diameter end 22 is embedded in a positioning caulking groove 52 with a notch 51 on one side of a carrier 5, the lower part of the filament 21 is vertically arranged, the filament 21 is respectively arranged in the positioning caulking groove 52 of the carrier along the notch 51 at other stations, the carriers 5 with the filament are arranged in a material loading channel groove 41 of a material loading channel 201 of a material loading channel 2 one by one, when the carriers 5 of each buffer area 23 reach a certain number, a material pushing plate 8 at the piston end of a material feeding cylinder 7 vertically moves downwards corresponding to the buffer area 23, then a material pushing cylinder 6 acts to convey the carriers 5 to the material loading channel groove 41 close to a material discharging end 202, a manipulator 17 acts to grab the carriers 5, convey the carriers 5 to a rotary tray 20, the rotary tray 20 conveys the filaments 21 on the carriers to subsequent stations and then drives the carriers 5 to rotate to corresponding positions, then the manipulator 17 operates again to take the empty carrier off the rotary tray 20, the empty carrier is placed at the carrier return end 302 of the return flow channel 3 until the empty carrier reaches a certain number, the return plate 12 moves downwards, then the carrier return cylinder 10 acts to convey the empty carrier to the carrier discharge end 301, then the empty carrier is taken out manually or mechanically, and the next working cycle is continued; the filament 21 is vertically conveyed, so that the land occupation area for conveying is saved, the subsequent shaping operation is convenient and quick, and the manufacturing efficiency of the spiral coil pipe product is improved.

It is obvious to a person skilled in the art that the invention is not restricted to details of the above-described exemplary embodiments, but that it can be implemented in other specific forms without departing from the spirit or essential characteristics of the invention. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.

Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.

Claims

1. The conveying pipeline structure of carrier, its characterized in that: it includes vertical mounting bracket, vertical mounting bracket highly is greater than the length of filament, the top of vertical mounting bracket is provided with material loading runner, backward flow runner, material loading runner, backward flow runner are two runners that the straight line was arranged, and parallel arrangement, the length direction both ends of material loading runner specifically are pan feeding end, discharge end, the length direction both ends of backward flow runner specifically are carrier discharge end, carrier backward flow end, the material loading runner comprises two first track parallel interval arrangements, and corresponding regional recessed material loading runner groove that forms between the opposite position of two first track's up end, the both ends of carrier support respectively in corresponding material loading runner groove, the upper portion position of material loading runner is provided with pushes away the material cylinder, the piston that pushes away the material cylinder along material loading runner parallel arrangement, the piston end that pushes away the material cylinder is equipped with perpendicularly to the feeding cylinder admittedly, the piston end of the vertical feeding cylinder is fixedly provided with a material pushing plate, the material pushing plate is used for driving a carrier to flow from a feeding end to a discharging end along a feeding channel, the backflow channel is formed by arranging two second tracks at intervals in parallel, a corresponding area between the opposite positions of the upper end surfaces of the two second tracks is recessed to form a backflow channel groove, two ends of the carrier are respectively supported on the corresponding backflow channel grooves, the upper part of the backflow channel is provided with a carrier backflow cylinder, the pistons of the carrier backflow cylinder are arranged in parallel along the backflow channel, the piston end of the carrier backflow cylinder is fixedly provided with a vertical backflow cylinder, the piston end of the vertical backflow cylinder is fixedly provided with a material returning plate, the material returning plate is used for driving the carrier from the carrier backflow end to the carrier discharging end, and the vertical mounting rack is provided with a carrying manipulator module corresponding to the area between the discharging end of the feeding channel and the carrier backflow end of the backflow channel, the carrying manipulator module comprises a vertical support frame, wherein X-direction rails are respectively arranged on two sides of the vertical support frame, two ends of a Y-direction cross beam are respectively installed on the X-direction rails, the Y-direction cross beam is provided with the Y-direction rails, at least one manipulator capable of vertically moving is installed on the Y-direction rails, and the manipulator moves under the driving of an X-axis servo driving assembly and a Y-axis servo driving assembly; the manipulator is used for pay-off and carrier returning charge, being close to of vertical mounting bracket the outside rear end of the discharge end of material loading runner is provided with the gyration charging tray, the gyration charging tray is used for shifting on the carrier that has the filament to receiving the filament station and returning the carrier gyration, X extends to orbital length the corresponding position of receiving carrier, the output carrier of gyration charging tray.

2. The conveyor line structure of claim 1, wherein: the material loading channel is divided into N-level cache regions along the advancing direction of the carrier, wherein N is a natural number more than or equal to 2, a corresponding material pushing cylinder is arranged at the middle-rear section of each cache region, a channel conveying interval structure is further arranged at the tail end of each cache region, each channel conveying interval structure is a linear gear part driven by a cylinder or a motor, the linear gear parts are closed after the carriers of the corresponding rear-stage cache regions are full, and the linear gear parts corresponding to the last-level cache regions are opened when the carriers feed materials to the subsequent stations.

3. The conveyor line structure of claim 2, wherein: each pushing cylinder is fixedly connected to a horizontal support plate, each horizontal support plate is fixedly connected to the upper ends of the connecting side plates on two sides, and the bottoms of the connecting side plates on the corresponding sides are fixedly connected to the side end positions of the non-feeding runner grooves of the first tracks on the corresponding sides.

4. The conveyor line structure of claim 3, wherein: the horizontal supporting plate is further provided with a sensor support, the front end of the sensor support is provided with a sensor, the sensor is used for monitoring whether the carrier is fully distributed in each buffer area, and once the carrier is fully distributed, the linear gear piece of the upper level of the sensor support is closed.

5. The conveyor line structure of claim 1, wherein: the tail end of the carrier discharging end of the backflow flow channel is provided with a stopping mechanism, and the stopping mechanism comprises a driving motor and a switch board.

6. The conveyor line structure of claim 1, wherein: the number of the mechanical arms is at least two, and the mechanical arms comprise at least one feeding mechanical arm and at least one backflow mechanical arm.

7. The conveyor line structure of claim 6, wherein: every the manipulator specifically includes vertical lift cylinder, clamping jaw, the cylinder seat of clamping jaw cylinder is fixedly installed to the piston end of vertical lift cylinder, the output of clamping jaw cylinder is connected the clamping jaw.

8. The conveyor line structure of claim 1, wherein: the bottom of the vertical mounting rack is provided with a plurality of rollers.

9. The conveyor line structure of claim 1, wherein: the bottoms of the first track and the second track are fixedly arranged on the corresponding upper mounting plates of the vertical mounting rack through supporting frames respectively.