CN210939575U - A dust removal mechanism for a PVC foam board production line - Google Patents
A dust removal mechanism for a PVC foam board production line Download PDFInfo
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- CN210939575U CN210939575U CN201922028189.6U CN201922028189U CN210939575U CN 210939575 U CN210939575 U CN 210939575U CN 201922028189 U CN201922028189 U CN 201922028189U CN 210939575 U CN210939575 U CN 210939575U
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- 239000000428 dust Substances 0.000 title claims abstract description 151
- 239000006260 foam Substances 0.000 title claims abstract description 59
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 19
- 230000007246 mechanism Effects 0.000 title claims abstract description 14
- 238000005520 cutting process Methods 0.000 claims abstract description 26
- 238000009423 ventilation Methods 0.000 claims abstract description 12
- 238000007664 blowing Methods 0.000 claims description 3
- 238000001914 filtration Methods 0.000 claims description 2
- 238000000034 method Methods 0.000 abstract description 12
- 230000008569 process Effects 0.000 abstract description 11
- 229920000915 polyvinyl chloride Polymers 0.000 description 47
- 239000004800 polyvinyl chloride Substances 0.000 description 47
- 238000004140 cleaning Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 4
- 230000009471 action Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000005034 decoration Methods 0.000 description 2
- 230000006872 improvement Effects 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 230000007480 spreading Effects 0.000 description 2
- 238000003892 spreading Methods 0.000 description 2
- 238000001816 cooling Methods 0.000 description 1
- 239000012792 core layer Substances 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 238000004049 embossing Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
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Abstract
本实用新型公开了一种PVC发泡板生产线的除尘机构,涉及PVC发泡板生产设备技术领域。其技术要点是:包括位于机架上端且罩设于切割口外侧的防尘罩以及位于机架下端且罩设于切割机外侧的收集箱,所述防尘罩设置有用于PVC发泡板通过的输料通道,所述收集箱的外壁上设置有通风口,所述收集箱外壁上且位于通风口处连接有将粉尘吸入收集箱内部的鼓风机,本实用新型具有及时处理粉尘,避免造成粉尘污染的优点。
The utility model discloses a dust removal mechanism for a PVC foam board production line, which relates to the technical field of PVC foam board production equipment. The technical point is: including a dust cover located at the upper end of the frame and covered on the outside of the cutting opening, and a collection box located at the lower end of the frame and covered outside the cutting machine, the dust cover is provided with a PVC foam board to pass through. The outer wall of the collection box is provided with a ventilation opening, and the outer wall of the collection box is connected with a blower that sucks the dust into the collection box at the ventilation opening. The utility model can process the dust in time and avoid causing dust The advantages of pollution.
Description
技术领域technical field
本实用新型涉及PVC发泡板生产设备技术领域,更具体地说,它涉及一种PVC发泡板生产线的除尘机构。The utility model relates to the technical field of PVC foam board production equipment, in particular to a dust removal mechanism for a PVC foam board production line.
背景技术Background technique
PVC发泡板又称为雪弗板和安迪板,其化学成分是聚氯乙烯。广泛应用于客车、火车车厢顶棚、箱体芯层、内部装潢用板、建筑物外墙板、内装饰用板、办公室、住宅、公共场所建筑物隔间等。PVC发泡板的生产需要用到PVC发泡板生产线PVC foam board is also known as Chevron board and Andy board, and its chemical composition is polyvinyl chloride. Widely used in passenger cars, train car ceilings, box core layers, interior decoration panels, building exterior wall panels, interior decoration panels, office, residential, public building compartments, etc. The production of PVC foam board requires the use of a PVC foam board production line
目前,PVC发泡板生产线一般包括挤出机、成型装置、冷却装置、压花装置、烘干装置、夹紧装置和切割装置。其中,如图1所示,现有切割装置一般包括机架1,开设在机架1上的切割口2,安装在机架1下端且可以上下运动并穿过切割口2的切割机3,在通过切割装置对PVC发泡板进行切割过程中会产生大量的粉尘,没有及时处理粉尘的情况下容易导致粉尘污染,因此有待改进空间。At present, the PVC foam board production line generally includes an extruder, a forming device, a cooling device, an embossing device, a drying device, a clamping device and a cutting device. Wherein, as shown in FIG. 1, the existing cutting device generally includes a frame 1, a
实用新型内容Utility model content
本实用新型的目的在于提供一种PVC发泡板生产线的除尘机构,其具有及时处理粉尘,避免造成粉尘污染的优点。The purpose of the utility model is to provide a dust removal mechanism for a PVC foam board production line, which has the advantages of timely processing dust and avoiding dust pollution.
为实现上述目的,本实用新型提供了如下技术方案:To achieve the above object, the utility model provides the following technical solutions:
一种PVC发泡板生产线的除尘机构,包括位于机架上端且罩设于切割口外侧的防尘罩以及位于机架下端且罩设于切割机外侧的收集箱,所述防尘罩设置有用于PVC发泡板通过的输料通道,所述收集箱的外壁上设置有通风口,所述收集箱外壁上且位于通风口处连接有将粉尘吸入收集箱内部的鼓风机。A dust removal mechanism for a PVC foam board production line includes a dust cover located at the upper end of the frame and covered outside the cutting opening, and a collection box located at the lower end of the frame and covered outside the cutting machine. The dust cover is provided with a useful In the conveying channel through which the PVC foam board passes, the outer wall of the collection box is provided with a ventilation opening, and the outer wall of the collection box is connected with a blower for sucking dust into the collection box at the ventilation opening.
通过采用上述技术方案,在进行PVC发泡板的切割过程中,先启动鼓风机,使得收集箱内部在鼓风机的作用下产生负压,切割过程切割口下端的粉尘会掉入收集箱内,而切割口上端的粉尘飞扬在防尘罩内,再由收集箱产生的负压将防尘罩内的粉尘吸入到收集箱内,因此,通过防尘罩、收集箱以及鼓风机可及时处理粉尘,避免造成粉尘污染。By adopting the above technical solution, in the process of cutting the PVC foam board, the blower is started first, so that a negative pressure is generated inside the collection box under the action of the blower. The dust at the upper end of the mouth is flying in the dust cover, and then the dust in the dust cover is sucked into the collection box by the negative pressure generated by the collection box. Therefore, the dust can be processed in time through the dust cover, the collection box and the blower to avoid causing Dust pollution.
进一步的,所述防尘罩的两侧外壁上均设置有用封闭所述输料通道开口的主挡尘板以及用于驱动主挡尘板上下移动的竖直气缸,所述输料通道的开口两侧均设置有侧挡尘板、用于驱动对应所述侧挡尘板上下移动的无杆气缸以及用于驱动侧挡尘板水平移动的水平气缸,两块所述侧挡尘板与主挡尘板之间围合成仅供PVC发泡板通过的运输口。Further, the outer walls on both sides of the dust cover are provided with a main dust baffle for closing the opening of the conveying passage and a vertical cylinder for driving the main dust baffle to move up and down. Both sides are provided with side dust shields, a rodless cylinder for driving the corresponding side dust shields to move up and down, and a horizontal cylinder for driving the side dust shields to move horizontally. The two side dust shields are connected to the main body. The dust baffles are enclosed to form a transport port only for the PVC foam board to pass through.
通过采用上述技术方案,当PVC发泡板穿过输料通道时,先启动竖直气缸,竖直气缸带动主挡尘板朝向PVC发泡板移动。并使主挡尘板与PVC发泡板相贴合,然后启动无杆气缸,无杆气缸带动侧挡尘板朝向侧挡尘板移动,并使侧挡尘板与主挡尘板贴合,最后启动水平气缸,水平气缸带动侧挡尘板朝向PVC发泡板移动,并使侧挡尘板与PVC发泡板相贴合,由侧挡尘板与主挡尘板之间围合成仅供PVC发泡板通过的运输口,可适应不同尺寸的PVC发泡板穿过输料通道,避免粉尘从输料通道扩散到外面。By adopting the above technical solution, when the PVC foam board passes through the conveying channel, the vertical cylinder is activated first, and the vertical cylinder drives the main dust shield to move toward the PVC foam board. Make the main dust shield fit the PVC foam board, then start the rodless cylinder, the rodless cylinder drives the side dust shield to move towards the side dust shield, and makes the side dust shield fit the main dust shield. Finally, start the horizontal cylinder, the horizontal cylinder drives the side dust baffle to move towards the PVC foam board, and makes the side dust baffle and the PVC foam board fit together. The transport port through which the PVC foam board passes can be adapted to the PVC foam board of different sizes to pass through the conveying channel, so as to prevent the dust from spreading to the outside from the conveying channel.
进一步的,所述主挡尘板与侧挡尘板上均转动设置有与PVC发泡板接触的滚柱。Further, both the main dust shield and the side dust shield are rotatably provided with rollers that are in contact with the PVC foam plate.
通过采用上述技术方案,当切割机切割完PVC发泡板后,PVC发泡板继续往输料通道移动过程中,通过滚柱可减小PVC发泡板与主挡尘板、侧挡尘板的摩擦,避免PVC发泡板与主挡尘板、侧挡尘板发生刮擦。By adopting the above technical solution, after the cutting machine cuts the PVC foam board, the rollers can reduce the size of the PVC foam board, the main dust block and the side dust block during the process of moving the PVC foam board to the conveying channel. to avoid scratches between the PVC foam board and the main dust shield and side dust shield.
进一步的,所述滚柱包括转动轴与橡胶套,所述橡胶套套设在转动轴的外壁上。Further, the roller includes a rotating shaft and a rubber sleeve, and the rubber sleeve is sleeved on the outer wall of the rotating shaft.
通过采用上述技术方案,转动轴能够带动橡胶套转动,而由于橡胶套本身的特性,可有效与PVC发泡板贴合且避免对PVC发泡板造成破坏。By adopting the above technical solution, the rotating shaft can drive the rubber sleeve to rotate, and due to the characteristics of the rubber sleeve itself, it can effectively fit the PVC foam board and avoid damage to the PVC foam board.
进一步的,所述收集箱内壁且位于通风口处设置有用于过滤粉尘的过滤网。Further, a filter screen for filtering dust is provided on the inner wall of the collection box and at the ventilation opening.
通过采用上述技术方案,过滤网的设置,能够在鼓风机吸收粉尘的过程中将粉尘挡在收集箱内,避免粉尘污染外界环境。By adopting the above technical solution, the setting of the filter screen can block the dust in the collection box during the process of absorbing the dust by the blower, so as to avoid the dust from polluting the external environment.
进一步的,所述过滤网通过波纹管与收集箱粘接,所述过滤网上设置有振动电机。Further, the filter screen is bonded to the collection box through a corrugated pipe, and a vibration motor is provided on the filter screen.
通过采用上述技术方案,当收集完粉尘且鼓风机停止工作时,通过启动振动电机,且由于过滤网安装在波纹管上,在振动过程中将附着在过滤网上的粉尘振落到收集箱中,避免附着在过滤网上的粉尘影响鼓风机的工作。By adopting the above technical solution, when the dust is collected and the blower stops working, by starting the vibration motor, and because the filter screen is installed on the bellows, the dust attached to the filter screen will be vibrated into the collection box during the vibration process to avoid The dust attached to the filter screen affects the work of the blower.
进一步的,所述防尘罩内部上端设置有用于吹起机架上表面且位于防尘罩内部的粉尘的电风扇。Further, the inner upper end of the dust cover is provided with an electric fan for blowing the dust on the upper surface of the rack and located inside the dust cover.
通过采用上述技术方案,在切割机工作完且鼓风机停止工作时,启动电风扇,在电风扇对机架上表面进行吹风,再启动鼓风机,从而进一步对机架上表面上的粉尘进行清理。By adopting the above technical solution, when the cutting machine is finished and the blower stops working, the electric fan is started, and the electric fan blows air on the upper surface of the rack, and then the blower is started, thereby further cleaning the dust on the upper surface of the rack.
进一步的,所述电风扇与防尘罩之间设置有用于驱动电风扇转动的转动电机,所述电风扇的出风口倾斜向下设置。Further, a rotating motor for driving the electric fan to rotate is provided between the electric fan and the dust cover, and the air outlet of the electric fan is inclined downward.
通过采用上述技术方案,在对机架上表面的粉尘进行清理时,通过转动电机可带动电风扇转动,从而电风扇可对机架上表面全方位清理,有效清理机架上表面的粉尘。By adopting the above technical solution, when cleaning the dust on the upper surface of the rack, the electric fan can be driven to rotate by rotating the motor, so that the electric fan can clean the upper surface of the rack in all directions and effectively clean the dust on the upper surface of the rack.
与现有技术相比,本实用新型的有益效果是:Compared with the prior art, the beneficial effects of the present utility model are:
(1)通过设置通过防尘罩、收集箱以及鼓风机,在切割PVC发泡板的过程中,可及时处理粉尘,避免造成粉尘污染;(1) By setting up a dust cover, a collection box and a blower, in the process of cutting the PVC foam board, the dust can be processed in time to avoid dust pollution;
(2)通过设置主挡尘板、侧挡尘板、竖直气缸、无杆气缸和水平气缸,可适应不同尺寸的PVC发泡板穿过输料通道,避免粉尘从输料通道扩散到外面;(2) By setting the main dust baffle, side dust baffle, vertical cylinder, rodless cylinder and horizontal cylinder, it can adapt to different sizes of PVC foam boards to pass through the conveying channel, so as to avoid dust from spreading to the outside from the conveying channel ;
(3)通过设置转动电机和电风扇,可对机架上表面全方位清理,有效清理机架上表面的粉尘。(3) By setting the rotating motor and electric fan, the upper surface of the rack can be cleaned in all directions, and the dust on the upper surface of the rack can be effectively cleaned.
附图说明Description of drawings
图1为切割装置的剖视示意图;1 is a schematic cross-sectional view of a cutting device;
图2为本实施例的整体示意图;Fig. 2 is the overall schematic diagram of this embodiment;
图3为本实施例的剖视示意图;3 is a schematic cross-sectional view of this embodiment;
图4为图2中A的放大示意图;Fig. 4 is the enlarged schematic diagram of A in Fig. 2;
图5为图3中B的放大示意图;Fig. 5 is the enlarged schematic diagram of B in Fig. 3;
图6为图3中C的放大示意图;Fig. 6 is the enlarged schematic diagram of C in Fig. 3;
图7为图3中D的放大示意图。FIG. 7 is an enlarged schematic view of D in FIG. 3 .
附图标记:1、机架;2、切割口;3、切割机;4、防尘罩;5、输料通道;6、收集箱;7、通风口;8、鼓风机;9、收集屉;10、主挡尘板;11、竖直气缸;12、侧挡尘板;13、无杆气缸;14、水平气缸;15、滚柱;151、转动轴;152、橡胶套;16、过滤网;17、波纹管;18、振动电机;19、电风扇;20、转动电机。Reference signs: 1. Rack; 2. Cutting port; 3. Cutting machine; 4. Dust cover; 5. Material conveying channel; 6. Collection box; 7. Ventilation port; 8. Blower; 9. Collection drawer; 10, main dust baffle; 11, vertical cylinder; 12, side dust baffle; 13, rodless cylinder; 14, horizontal cylinder; 15, roller; 151, rotating shaft; 152, rubber sleeve; 16, filter screen ; 17, bellows; 18, vibration motor; 19, electric fan; 20, rotating motor.
具体实施方式Detailed ways
下面结合附图和实施例,对本实用新型进行详细描述。The present utility model will be described in detail below with reference to the accompanying drawings and embodiments.
一种PVC发泡板生产线的除尘机构,如图2、3所示,包括位于机架1上端且罩设于切割口2外侧的防尘罩4以及位于机架1下端且罩设于切割机3外侧的收集箱6,防尘罩4开设有用于PVC发泡板通过的输料通道5,收集箱6的外壁上且位于其上端开设有通风口7,收集箱6位于通风口7处连接有将粉尘吸入收集箱6内部的鼓风机8,收集箱6底部安装有收集屉9。A dust removal mechanism for a PVC foam board production line, as shown in Figures 2 and 3, includes a
如图4、5所示,防尘罩4的两侧外壁上均安装有用封闭输料通道5开口的主挡尘板10以及用于驱动主挡尘板10上下移动的竖直气缸11,输料通道5的开口两侧均安装有侧挡尘板12、用于驱动对应侧挡尘板12上下移动的无杆气缸13以及安装在机架1上表面且用于驱动侧挡尘板12水平移动的水平气缸14,两块侧挡尘板12与主挡尘板10之间围合成仅供PVC发泡板通过的运输口。因此,当PVC发泡板穿过输料通道5时,先启动竖直气缸11,竖直气缸11带动主挡尘板10朝向PVC发泡板移动,并最终与PVC发泡板相贴合,然后启动无杆气缸13,无杆气缸13带动侧挡尘板12朝向侧挡尘板12移动,并最终与主挡尘板10贴合,最后启动水平气缸14,水平气缸14带动侧挡尘板12朝向PVC发泡板移动,并最终与PVC发泡板相贴合,由侧挡尘板12与主挡尘板10之间围合成仅供PVC发泡板通过的运输口,可适应不同尺寸的PVC发泡板穿过输料通道5,避免粉尘从输料通道5扩散到外面。As shown in Figures 4 and 5, the outer walls on both sides of the
进一步的,主挡尘板10与侧挡尘板12上均转动安装有与PVC发泡板接触的滚柱15,在PVC发泡板继续往输料通道5移动过程中,通过滚柱15可减小摩擦,避免PVC发泡板与主挡尘板10、侧挡尘板12发生刮擦。Further,
值得一提的是,滚柱15包括转动轴151与橡胶套152,橡胶套152套设在转动轴151的外壁上,通过转动轴151能够带动橡胶套152转动,而通过橡胶套152的特性,可有效与PVC发泡板贴合且避免对PVC发泡板造成破坏。It is worth mentioning that the
如图6所示,收集箱6内壁且位于通风口7处安装有过滤网16,通过过滤网16,能够在鼓风机8吸收粉尘的过程中将粉尘挡在收集箱6内,避免粉尘污染外界环境。As shown in FIG. 6 , a
进一步的,过滤网16通过波纹管17与收集箱6固定,过滤网16上朝向收集箱6内部的一侧安装有振动电机18。因此,当收集完粉尘且鼓风机8停止工作时,通过启动振动电机18,且由于过滤网16安装在波纹管17上,在振动过程中将附着在过滤网16上的粉尘振落到收集箱6中,避免附着在过滤网16上的粉尘影响鼓风机8的工作。Further, the
如图7所示,防尘罩4内部上端安装有用于吹起机架1上表面且位于防尘罩4内部的粉尘的电风扇19。因此,在切割机3工作完且鼓风机8停止工作时,启动电风扇19,在电风扇19对机架1上表面进行吹风,再启动鼓风机8,从而进一步对机架1上表面上的粉尘进行清理。As shown in FIG. 7 , an
进一步的,电风扇19与防尘罩4之间安装有转动电机20,电风扇19安装在转动电机20的转轴上,电风扇19的出风口倾斜向下设置。通过转动电机20可带动电风扇19转动,在对机架1上表面的粉尘进行清理时,由电风扇19可对机架1上表面全方位清理,有效清理机架1上表面的粉尘。Further, a
本实用新型的工作过程和有益效果如下:在进行PVC发泡板的切割过程中,先由竖直气缸11带动主挡尘板10与PVC发泡板贴合,接着由水平气缸14和无杆气缸13带动侧挡尘板12与主挡尘板10及PVC发泡板贴合,然后启动鼓风机8,使得收集箱6内部在鼓风机8的作用下产生负压,切割过程切割口2下端的粉尘会掉入收集箱6内,而切割口2上端的粉尘飞扬在防尘罩4内,再由收集箱6产生的负压将防尘罩4内的粉尘吸入到收集箱6内。因此,通过防尘罩4、收集箱6、鼓风机8、主挡尘板10以及侧挡尘板12,可及时处理粉尘,避免造成粉尘污染。The working process and beneficial effects of the utility model are as follows: in the process of cutting the PVC foam board, the
以上所述仅是本实用新型的优选实施方式,本实用新型的保护范围并不仅局限于上述实施例,凡属于本实用新型思路下的技术方案均属于本实用新型的保护范围。应当指出,对于本技术领域的普通技术人员来说,在不脱离本实用新型原理前提下的若干改进和润饰,这些改进和润饰也应视为本实用新型的保护范围。The above are only the preferred embodiments of the present invention, and the protection scope of the present invention is not limited to the above-mentioned embodiments, and all technical solutions that belong to the idea of the present invention belong to the protection scope of the present invention. It should be pointed out that for those skilled in the art, some improvements and modifications without departing from the principle of the present invention should also be regarded as the protection scope of the present invention.
Claims (8)
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| CN201922028189.6U CN210939575U (en) | 2019-11-21 | 2019-11-21 | A dust removal mechanism for a PVC foam board production line |
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| CN201922028189.6U CN210939575U (en) | 2019-11-21 | 2019-11-21 | A dust removal mechanism for a PVC foam board production line |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112951583A (en) * | 2021-01-23 | 2021-06-11 | 上海硕大电子科技有限公司 | Quick tail-wire shearing device for solenoid |
| CN112999773A (en) * | 2021-03-09 | 2021-06-22 | 安徽顺达环保科技股份有限公司 | Complete equipment for capturing and purifying multi-source accidental smoke dust on top of coke oven |
| CN115318751A (en) * | 2022-08-09 | 2022-11-11 | 上海剑平动平衡机制造有限公司 | Dust suction device for balancing machining position |
-
2019
- 2019-11-21 CN CN201922028189.6U patent/CN210939575U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112951583A (en) * | 2021-01-23 | 2021-06-11 | 上海硕大电子科技有限公司 | Quick tail-wire shearing device for solenoid |
| CN112999773A (en) * | 2021-03-09 | 2021-06-22 | 安徽顺达环保科技股份有限公司 | Complete equipment for capturing and purifying multi-source accidental smoke dust on top of coke oven |
| CN115318751A (en) * | 2022-08-09 | 2022-11-11 | 上海剑平动平衡机制造有限公司 | Dust suction device for balancing machining position |
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