CN210938261U - A control arm type workpiece fixture with station traceability function - Google Patents
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Abstract
本实用新型为一种带有工位追溯功能的控制臂类工件夹具,涉及机械加工领域,解决了现有技术中的控制臂类零件生产中同一加工中心上多工位同时加工的零件很难对具体工位进行追溯的问题。包括:加工中心,其上设有与工件相匹配的工件放置区,工件放置区内设置多个相同的工位,每个工位上均设置工件固定夹具机构;工件固定夹具机构至少包括:防呆机构、角向定位机构以及可追溯工位压紧固定机构;可追溯工位压紧固定机构至少包括压紧驱动单元以及压头,通过压紧驱动单元驱动压头对工件压紧固定;压头压紧工件时在工件表面留下压痕,多组结构相同的工件固定夹具机构中的压头固定角度均不同、使压头通过压紧工件时留下压痕的不同来区分和追溯工位。
The utility model relates to a control arm type workpiece fixture with a station tracing function, which relates to the field of mechanical processing and solves the problem that in the production of control arm type parts in the prior art, it is difficult to process parts simultaneously at multiple stations on the same machining center. The problem of traceability to specific workstations. Including: a machining center, which is provided with a workpiece placement area matching the workpiece, a plurality of identical workstations are arranged in the workpiece placement area, and a workpiece fixing fixture mechanism is set on each station; the workpiece fixing fixture mechanism at least includes: The dead mechanism, the angular positioning mechanism and the traceable station pressing and fixing mechanism; the traceable station pressing and fixing mechanism at least includes a pressing driving unit and a pressure head, and the workpiece is pressed and fixed by the pressing driving unit to drive the pressing head; When the head presses the workpiece, an indentation is left on the surface of the workpiece. The fixing angles of the indenter in the workpiece fixing fixture mechanism of multiple groups of the same structure are different, so that the indenter can distinguish and trace the work by the difference in the indentation left when pressing the workpiece. bit.
Description
技术领域technical field
本实用新型涉及机械加工技术领域,特别涉及一种带有工位追溯功能的控制臂类工件夹具。The utility model relates to the technical field of mechanical processing, in particular to a control arm type workpiece fixture with a station tracing function.
背景技术Background technique
目前汽车行业飞速发展,是城市中所有交通工具中比重最大的。随着社会进步和经济的发展,汽车的需求量在不断增长,为了满足巨大的需求量,汽车生产厂家也在不断地革新技术,高科技、高质量、高效率成了汽车行业不断追求的目标。At present, the automobile industry is developing rapidly, and it is the largest proportion of all means of transportation in the city. With social progress and economic development, the demand for automobiles is increasing. In order to meet the huge demand, automobile manufacturers are constantly innovating technology. High technology, high quality and high efficiency have become the goals that the automobile industry is constantly pursuing. .
为了满足汽车工件加工生产的高效率,比如控制臂类工件生产过程中,很多时候在每个加工中心上都会设置多个工位来同时的对多个工件进行同步加工,每个工位加工的工件一模一样,等加工完统一装箱,而后装配时,如果出现问题,很难找到问题工件是哪个工位加工的,这使工件生产的问题追溯带来一定困难,难以发现加工设备问题也影响了工件的生产效率。为了解决上述问题,设计一种带有工位追溯功能的控制臂类工件夹具是很有必要的。In order to meet the high efficiency of automobile workpiece processing and production, for example, in the production process of control arm workpieces, in many cases, multiple stations will be set up on each machining center to simultaneously process multiple workpieces at the same time. The workpieces are exactly the same. After the processing is completed, they are packed in a unified box and then assembled. If there is a problem, it is difficult to find out which station the problem workpiece was processed. This makes it difficult to trace the production problems of the workpiece, and it is difficult to find the processing equipment. The problem also affects Workpiece productivity. In order to solve the above problems, it is necessary to design a control arm type workpiece fixture with station traceability function.
实用新型内容Utility model content
本实用新型要解决现有技术中的控制臂类零件生产中同一加工中心上多工位同时加工的零件很难对具体工位进行追溯的技术问题,提供一种带有工位追溯功能的控制臂类工件夹具。The utility model solves the technical problem in the prior art that the parts processed at the same machining center at multiple stations at the same time are difficult to trace back to the specific station in the production of control arm parts, and provides a control system with the function of station tracing. Arm workholding.
为了解决上述技术问题,本实用新型的技术方案具体如下:In order to solve the above-mentioned technical problems, the technical scheme of the present utility model is as follows:
一种带有工位追溯功能的控制臂类工件夹具,包括:A control arm type workpiece fixture with station traceability function, comprising:
加工中心,所述加工中心上设有与工件相匹配的工件放置区,所述工件放置区内设置多个相同的工位,每个工位上均设置工件固定夹具机构,多个相同的工位中的所述工件固定夹具机构均结构相同;The machining center is provided with a workpiece placement area that matches the workpiece, and a plurality of identical workstations are arranged in the workpiece placement area, and each workstation is provided with a workpiece fixing fixture mechanism. The workpiece fixing fixture mechanisms in the position are all the same in structure;
所述工件固定夹具机构至少包括:The workpiece fixing fixture mechanism includes at least:
防呆机构,所述防呆机构设置在所述工件放置区并通过对工件侧面非加工区域的接触进行预定位;A foolproof mechanism, which is arranged in the workpiece placement area and performs pre-positioning by contacting the non-processing area on the side of the workpiece;
角向定位机构,所述角向定位机构设置在所述工件放置区并通过顶紧工件的第一端部、第二端部和中段位置的侧表面非加工区域继而对工件进行角向定位;an angular positioning mechanism, the angular positioning mechanism is arranged in the workpiece placement area and angularly positions the workpiece by pressing the non-processing area of the side surface of the first end, the second end and the middle position of the workpiece;
以及可追溯工位压紧固定机构,所述可追溯工位压紧固定机构为结构相同的三组且设置在所述工件放置区内并分别对工件第一端部、第二端部和中段位置的正面非加工区域进行压紧固定;and a traceable station pressing and fixing mechanism, the traceable station pressing and fixing mechanisms are three groups of the same structure and are arranged in the workpiece placement area and respectively apply to the first end, the second end and the middle section of the workpiece. The front non-processing area of the position is pressed and fixed;
所述可追溯工位压紧固定机构至少包括压紧驱动单元以及压头,通过所述压紧驱动单元驱动所述压头对工件压紧固定;The traceable station pressing and fixing mechanism at least includes a pressing driving unit and a pressing head, and the pressing head is driven by the pressing driving unit to press and fix the workpiece;
所述压头压紧工件时在工件表面留下压痕,多组结构相同的所述工件固定夹具机构中的所述压头固定角度均不同、使所述压头通过压紧工件时留下压痕的不同来区分和追溯工位。When the indenter presses the workpiece, an indentation is left on the surface of the workpiece, and the fixing angles of the indenter in the workpiece fixing fixture mechanisms with the same structure are all different, so that the indenter is left when the workpiece is pressed by the indenter. Different indentation to distinguish and trace the station.
优选的,所述防呆机构包括防呆杆,所述防呆杆为结构相同的三组且固定连接在所述工件放置区内并通过对工件侧面的接触来对工件进行预定位。Preferably, the foolproof mechanism includes foolproof rods, the foolproof rods are three groups of the same structure and are fixedly connected in the workpiece placement area, and the workpiece is pre-positioned by contacting the side surface of the workpiece.
优选的,所述角向定位机构包括:Preferably, the angular positioning mechanism includes:
第一角向销座,所述第一角向销座为结构相同的两组并设置在所述工件放置区内,结构相同的两组所述第一角向销座通过接触工件中第一端部的两个相邻侧面对工件进行角向定位;The first angular pin seat, the first angular pin seat is two groups with the same structure and is arranged in the workpiece placement area, and the two groups of the first angular pin seat with the same structure contact the first angular pin seat in the workpiece. Two adjacent sides of the end angularly position the workpiece;
第二角向销座,所述第二角向销座为结构相同的两组并设置在所述工件放置区内,结构相同的两组所述第二角向销座通过接触工件中第二端部的两个相邻侧面对工件进行角向定位;The second angular pin seat, the second angular pin seat is two groups with the same structure and is arranged in the workpiece placement area, and the two groups of the second angular pin seat with the same structure Two adjacent sides of the end angularly position the workpiece;
以及第三销座,所述第三销座设置在所述工件放置区内并通过接触工件中中段位置的侧面对工件进行定位;and a third pin seat, the third pin seat is arranged in the workpiece placement area and positions the workpiece by contacting the side surface of the middle position of the workpiece;
所述第一角向销座、第二角向销座以及第三销座通过对工件不同方向上的侧面的接触来对工件进行横向固定。The first angular pin seat, the second angular pin seat and the third pin seat laterally fix the workpiece by contacting the side surfaces of the workpiece in different directions.
优选的,所述压紧驱动单元包括:Preferably, the pressing and driving unit includes:
液压缸,所述液压缸固定设置在所述工件放置区内;a hydraulic cylinder, the hydraulic cylinder is fixedly arranged in the workpiece placement area;
压紧臂,所述压紧臂设置在所述液压缸的输出端并通过所述液压缸驱动所述压紧臂朝工件方向压紧;a pressing arm, which is arranged at the output end of the hydraulic cylinder and drives the pressing arm to be pressed towards the workpiece through the hydraulic cylinder;
以及固定沉孔,所述固定沉孔开设于所述压紧臂上远离所述液压缸的一端并放置螺钉。and a fixing counterbore, the fixing counterbore is opened at one end of the pressing arm away from the hydraulic cylinder and a screw is placed.
优选的,所述压头包括:Preferably, the pressure head includes:
固定柱头,所述固定柱头一端面上开设有螺纹凹槽,所述固定柱头通过所述固定沉孔内的螺钉与所述螺纹凹槽之间的螺纹配合固定在所述压紧臂上远离所述液压缸的一端;The fixed column head is provided with a threaded groove on one end surface of the fixed column head, and the fixed column head is fixed on the compression arm through the threaded cooperation between the screw in the fixing counterbore and the threaded groove one end of the hydraulic cylinder;
以及一字型凸起,所述一字型凸起设置在所述固定柱头另一端的端面上并在压紧在工件正面非加工区域时在工件正面非加工区域留下压痕;and an inline protrusion, which is arranged on the end face of the other end of the fixed column head and leaves an indentation in the non-processed area on the front of the workpiece when pressed against the non-processed area on the front of the workpiece;
固定所述固定柱头时通过转动所述固定柱头改变所述一字型凸起固定角度。When the fixed stud is fixed, the fixed angle of the in-line protrusion is changed by rotating the fixed stud.
优选的,所述可追溯工位压紧固定机构还包括支撑座,每个所述压头下方均设置有对应的支撑座来对工件背面非加工区域进行支撑;Preferably, the traceable station pressing and fixing mechanism further includes a support seat, and a corresponding support seat is provided under each of the indenters to support the non-processing area on the back of the workpiece;
所述压头中固定柱头和所述支撑座处于同一轴线上。In the pressing head, the fixed column head and the support seat are on the same axis.
本实用新型具有以下的有益效果:The utility model has the following beneficial effects:
本实用新型的一种带有工位追溯功能的控制臂类工件夹具,通过加工中心中的工件放置区放置待加工工件,并在放置工件的过程中,通过工件固定夹具机构中的防呆机构对工件进行预定位,保证工件摆放的准确性和快捷性,同时通过角向定位机构对工件进行角向定位,使工件的横向位置确定并固定,随后通过可追溯工位压紧固定机构对工件正面非加工区域进行压紧固定,此过程中不同工位的压头固定角度均不同、使压头通过压紧工件时留下压痕的不同来区分和追溯工位,避免因为工件生产的问题追溯导致难以发现加工设备。综上所述,本装置能够方便快捷的对问题工件的加工工位进行追溯,提高工件的生产效率。The utility model relates to a control arm type workpiece fixture with a station tracing function. The workpiece to be processed is placed through the workpiece placement area in the machining center, and in the process of placing the workpiece, a foolproof mechanism in the workpiece fixing fixture mechanism is used. The workpiece is pre-positioned to ensure the accuracy and speed of the workpiece placement. At the same time, the workpiece is angularly positioned by the angular positioning mechanism, so that the lateral position of the workpiece is determined and fixed. The non-processing area on the front of the workpiece is pressed and fixed. During this process, the fixing angles of the indenters at different stations are different, so that the indenter can distinguish and trace the station by the difference in the indentation left when pressing the workpiece, so as to avoid the production of the workpiece. Problem traceability makes it difficult to find processing equipment. To sum up, the device can conveniently and quickly trace the processing station of the problematic workpiece, thereby improving the production efficiency of the workpiece.
附图说明Description of drawings
下面结合附图和具体实施方式对本实用新型作进一步详细说明。The present utility model will be described in further detail below with reference to the accompanying drawings and specific embodiments.
图1为本实用新型的一种带有工位追溯功能的控制臂类工件夹具的结构示意图;Fig. 1 is the structural representation of a kind of control arm class workpiece fixture with station traceability function of the present invention;
图2为本实用新型的一种带有工位追溯功能的控制臂类工件夹具的可追溯工位压紧固定机构的结构示意图;2 is a schematic structural diagram of a traceable station pressing and fixing mechanism of a control arm-type workpiece fixture with a station traceability function according to the present invention;
图3为本实用新型的一种带有工位追溯功能的控制臂类工件夹具的压头在不同固定角度时的示意图;3 is a schematic diagram of the indenter at different fixed angles of a control arm type workpiece fixture with a station traceability function according to the present invention;
图4为本实用新型的一种带有工位追溯功能的控制臂类工件夹具的图1中的局部放大图。FIG. 4 is a partial enlarged view of FIG. 1 of a control arm type workpiece fixture with a station traceability function according to the present invention.
图中的附图标记表示为:The reference numbers in the figures are indicated as:
1、加工中心;2、工件放置区;3、防呆杆;4、第一角向销座;5、第二角向销座;6、第三销座;7、液压缸;8、压紧臂;9、固定沉孔;10、固定柱头;11、螺纹凹槽;12、一字型凸起;13、支撑座。1. Machining center; 2. Workpiece placement area; 3. Fool-proof rod; 4. The first angular pin seat; 5. The second angular pin seat; 6. The third pin seat; 7. Hydraulic cylinder; 8. Press Tightening arm; 9. Fixed counterbore; 10. Fixed column head; 11. Threaded groove; 12. In-line protrusion; 13. Support seat.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the implementations. example. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.
请参阅图1-4,一种带有工位追溯功能的控制臂类工件夹具,包括:Please refer to Figure 1-4, a control arm type workpiece fixture with station traceability, including:
加工中心1,加工中心1上设有与工件相匹配的工件放置区2,工件放置区2内设置多个相同的工位,每个工位上均设置工件固定夹具机构,多个相同的工位中的工件固定夹具机构均结构相同;Machining center 1. The machining center 1 is provided with a
工件固定夹具机构至少包括:The workpiece fixing fixture mechanism includes at least:
防呆机构,防呆机构设置在工件放置区2并通过对工件侧面非加工区域的接触进行预定位;The fool-proof mechanism is set in the
角向定位机构,角向定位机构设置在工件放置区2并通过顶紧工件的第一端部、第二端部和中段位置的侧表面非加工区域继而对工件进行角向定位;Angular positioning mechanism, the angular positioning mechanism is arranged in the
以及可追溯工位压紧固定机构,可追溯工位压紧固定机构为结构相同的三组且设置在工件放置区2内并分别对工件第一端部、第二端部和中段位置的正面非加工区域进行压紧固定;And the traceable station pressing and fixing mechanism, the traceable station pressing and fixing mechanism is three groups of the same structure and is arranged in the
可追溯工位压紧固定机构至少包括压紧驱动单元以及压头,通过压紧驱动单元驱动压头对工件压紧固定;The traceable station pressing and fixing mechanism at least includes a pressing driving unit and a pressing head, and the workpiece is pressed and fixed by the pressing driving unit driving the pressing head;
压头压紧工件时在工件表面留下压痕,多组结构相同的工件固定夹具机构中的压头固定角度均不同、使压头通过压紧工件时留下压痕的不同来区分和追溯工位。When the indenter presses the workpiece, the indentation is left on the surface of the workpiece. The fixing angles of the indenter in the workpiece fixing fixture mechanisms with the same structure are different, so that the indenter can be distinguished and traced by the difference in the indentation left when pressing the workpiece. Station.
防呆机构包括防呆杆3,防呆杆3为结构相同的三组且固定连接在工件放置区2内并通过对工件侧面的接触来对工件进行预定位。The fool-proof mechanism includes fool-
角向定位机构包括:Angular positioning mechanisms include:
第一角向销座4,第一角向销座4为结构相同的两组并设置在工件放置区2内,结构相同的两组第一角向销座4通过接触工件中第一端部的两个相邻侧面对工件进行角向定位;The first
第二角向销座5,第二角向销座5为结构相同的两组并设置在工件放置区2内,结构相同的两组第二角向销座5通过接触工件中第二端部的两个相邻侧面对工件进行角向定位;The second
以及第三销座6,第三销座6设置在工件放置区2内并通过接触工件中中段位置的侧面对工件进行定位;And the
第一角向销座4、第二角向销座5以及第三销座6通过对工件不同方向上的侧面的接触来对工件进行横向固定。The first
压紧驱动单元包括:The compression drive unit includes:
液压缸7,液压缸7固定设置在工件放置区2内;The
压紧臂8,压紧臂8设置在液压缸7的输出端并通过液压缸7驱动压紧臂8朝工件方向压紧;The
以及固定沉孔9,固定沉孔9开设于压紧臂8上远离液压缸7的一端并放置螺钉。And the fixing
压头包括:Indenters include:
固定柱头10,固定柱头10一端面上开设有螺纹凹槽11,固定柱头10通过固定沉孔9内的螺钉与螺纹凹槽11之间的螺纹配合固定在压紧臂8上远离液压缸7的一端;The fixed
以及一字型凸起12,一字型凸起12设置在固定柱头10另一端的端面上并在压紧在工件正面非加工区域时在工件正面非加工区域留下压痕;And the in-
固定固定柱头10时通过转动固定柱头10改变一字型凸起12固定角度。When the fixed
可追溯工位压紧固定机构还包括支撑座13,每个压头下方均设置有对应的支撑座13来对工件背面非加工区域进行支撑;The traceable station pressing and fixing mechanism also includes a
压头中固定柱头10和支撑座13处于同一轴线上。In the indenter, the fixed
工作原理:working principle:
首先本装置加工中心1中的工件放置区2为放置和固定待加工工件的区域,并且工件放置区2内设置多个相同的工位,每个工位上均设置工件固定夹具机构,多个相同的工位中的工件固定夹具机构均结构相同。在放置工件的过程中,通过工件固定夹具机构中的防呆机构对工件进行预定位,其中防呆机构中的防呆杆3通过对工件不同侧面非加工区域的接触进行预定位,保证工件摆放的准确性和快捷性,提高工件生产过程的工作效率。同时通过角向定位机构对工件进行角向定位,使工件的横向位置确定并固定。在此过程中,根据一些控制臂类工件的具体形状和构造,将其划分成三个固定支点,使对其三个固定支点横向固定后,使工件不会发生横向位置偏移,保证工件加工时的稳定性和精确度。具体的,第一角向销座4为结构相同的两组并通过接触工件中第一端部的两个相邻侧面对工件进行角向定位;第二角向销座5为结构相同的两组并通过接触工件中第二端部的两个相邻侧面对工件进行角向定位;以及第三销座6,通过接触工件中中段位置的侧面对工件进行定位。其中第一角向销座4、第二角向销座5以及第三销座6通过对工件不同方向上的侧面的接触来对工件进行横向固定。随后通过可追溯工位压紧固定机构对工件正面非加工区域进行压紧固定,此过程中不同工位的压头固定角度均不同、使压头通过压紧工件时留下压痕的不同来区分和追溯工位,避免因为工件生产的问题追溯导致难以发现加工设备。具体的,通过压紧驱动单元中液压缸7驱动的驱动压紧臂8带动压头朝工件方向压紧,对工件压紧固定。其中压头包括固定柱头10和一字型凸起12,固定柱头10通过压紧臂8上固定沉孔9内的螺钉与固定柱头10上螺纹凹槽11之间的螺纹配合固定在压紧臂8上远离液压缸7的一端。在压头压紧在工件正面非加工区域上时,一字型凸起12与工件正面非加工区域直接接触并留下压痕。多组结构相同的工件固定夹具机构中的压头固定角度均不同、使压头通过压紧工件时留下压痕的不同来区分和追溯工位。在固定压头时,多个工位中的压头在固定时通过转动调节一字型凸起12朝向和角度,使不同压头上的一字型凸起12在工件正面非加工区域留下的压痕朝向和角度也不相同,继而能够追溯到问题工件是哪个工位加工的。其中可追溯工位压紧固定机构还包括支撑座13,每个压头下方均设置有对应的支撑座13来对工件背面非加工区域进行支撑,压头中固定柱头10和支撑座13处于同一轴线上,使压头中固定柱头10与支撑座13能够合理夹紧工件,使工件的纵向固定更加稳定。综上所述,本装置能够方便快捷的对问题工件的加工工位进行追溯,继而也能够方便快捷的在找到问题工位后对其进行及时维护,提高工件的生产效率。First of all, the
显然,上述实施例仅仅是为清楚地说明所作的举例,而并非对实施方式的限定。对于所属领域的普通技术人员来说,在上述说明的基础上还可以做出其它不同形式的变化或变动。这里无需也无法对所有的实施方式予以穷举。而由此所引伸出的显而易见的变化或变动仍处于本发明创造的保护范围之中。Obviously, the above-mentioned embodiments are only examples for clear description, and are not intended to limit the implementation manner. For those of ordinary skill in the art, changes or modifications in other different forms can also be made on the basis of the above description. There is no need and cannot be exhaustive of all implementations here. And the obvious changes or changes derived from this are still within the protection scope of the present invention.
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN112734327A (en) * | 2020-12-29 | 2021-04-30 | 惠州锂威新能源科技有限公司 | Full life cycle management and control method and system for tool and fixture |
| CN115383489A (en) * | 2022-08-03 | 2022-11-25 | 广东威铝铝业股份有限公司 | Shell machining clamp |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN112734327A (en) * | 2020-12-29 | 2021-04-30 | 惠州锂威新能源科技有限公司 | Full life cycle management and control method and system for tool and fixture |
| CN115383489A (en) * | 2022-08-03 | 2022-11-25 | 广东威铝铝业股份有限公司 | Shell machining clamp |
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