CN210934447U - A device for combined treatment of malodorous gas - Google Patents
A device for combined treatment of malodorous gas Download PDFInfo
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Abstract
Description
技术领域technical field
本实用新型涉及气体净化技术领域,尤其涉及一种组合处理恶臭气体的装置。The utility model relates to the technical field of gas purification, in particular to a device for combined treatment of malodorous gas.
背景技术Background technique
由于空气质量对社会生产和社会生活的诸多领域产生着重要的影响,大气环境的质量与保护已越来越受到人们的关注与重视,恶臭气体污染已成为大气环境污染的重大问题之一,工业生产、市镇污水、污泥处理及垃圾处置设施是恶臭气体的主要来源,以及化学制药、橡胶塑料、油漆涂料、印染皮革、食品、牲畜养殖和发酵制药相应的生产源处。As air quality has an important impact on many fields of social production and social life, the quality and protection of the atmospheric environment has attracted more and more attention and attention, and odorous gas pollution has become one of the major problems of atmospheric environmental pollution. Production, municipal sewage, sludge treatment and garbage disposal facilities are the main sources of malodorous gases, as well as the corresponding production sources of chemical pharmaceuticals, rubber and plastics, paints and coatings, printing and dyeing leather, food, livestock breeding and fermentation pharmaceuticals.
恶臭物质种类繁多,来源广泛,对人体呼吸、消化、心血管、内分泌及神经系统都会造成不同程度的毒害,其中芳香族化合物如苯、甲苯和苯乙烯还能使人体产生畸形、癌变,因此,恶臭气体的治理已经引起了高度重视,目前市面上针对恶臭气体处理方式多为单一处理,例如使用UV光解装置中采用紫外灯对恶臭气体进行照射,使恶臭气体中含有的氧气和水转化成羟基,对恶臭气体进行处理,但是由于恶臭气体中的氧气和水含量不多,导致所产生的羟基量不够,无法满足恶臭气体的净化要求,处理效果不好。There are many kinds of odorous substances and a wide range of sources, which can cause different degrees of toxicity to the human respiratory, digestive, cardiovascular, endocrine and nervous systems. Among them, aromatic compounds such as benzene, toluene and styrene can also cause deformities and cancers in the human body. Therefore, The treatment of malodorous gas has attracted great attention. At present, most of the treatment methods for malodorous gas on the market are single treatment. However, due to the low content of oxygen and water in the malodorous gas, the amount of hydroxyl groups produced is not enough to meet the purification requirements of the malodorous gas, and the treatment effect is not good.
实用新型内容Utility model content
(一)解决的技术问题(1) Technical problems solved
针对现有技术的不足,本实用新型提供了一种组合处理恶臭气体的装置,具备便于处理恶臭气体的优点,解决了采用单一方式进行处理,羟基自由基产生量较少,处理恶臭气体效果不佳,无法达标排放的问题。Aiming at the deficiencies of the prior art, the utility model provides a device for combined treatment of malodorous gas, which has the advantages of being convenient for treating malodorous gas, and solves the problem of using a single method for treatment, resulting in less generation of hydroxyl radicals and ineffective treatment of malodorous gas. Good, the problem of not meeting the emission standards.
(二)技术方案(2) Technical solutions
为实现上述技术问题,本实用新型提供了这样一种组合处理恶臭气体的装置,包括洗涤塔、氧化塔、洗涤循环水箱、喷淋循环水箱和臭氧水发生器,所述恶臭气体通过管道、风机和阻火器与洗涤塔的进气端连接,所述洗涤塔的出气端通过管道与氧化塔的进气端连接,所述氧化塔的内部固定连接有喷淋系统,所述喷淋系统分别通过管道及泵与洗涤循环水箱连接,所述洗涤塔的底部出水端通过管道与洗涤循环水箱连接。In order to realize the above-mentioned technical problems, the present utility model provides such a device for combined treatment of malodorous gas, including a washing tower, an oxidation tower, a washing circulating water tank, a spraying circulating water tank and an ozone water generator. The flame arrester is connected to the air inlet end of the washing tower, the air outlet end of the washing tower is connected to the air inlet end of the oxidation tower through a pipeline, and the inside of the oxidation tower is fixedly connected with a spray system, and the spray system passes through the The pipeline and the pump are connected with the washing circulating water tank, and the bottom outlet end of the washing tower is connected with the washing circulating water tank through the pipeline.
所述喷淋循环水箱通过管道及泵与臭氧水发生器的臭氧水进口端连接,所述臭氧水发生器的出口端通过管道与氧化塔中部的喷淋系统连接,所述氧化塔底部的排水端通过管道与喷淋循环水箱连接。The spray circulating water tank is connected to the ozone water inlet end of the ozone water generator through pipes and pumps, the outlet end of the ozone water generator is connected to the spray system in the middle of the oxidation tower through pipes, and the drainage at the bottom of the oxidation tower is connected. The end is connected with the spray circulating water tank through the pipeline.
进一步地,所述氧化塔为常压操作,所述氧化塔的操作温度为20-25℃,所述喷淋系统上固定连接有微雾喷嘴,所述洗涤塔内部的顶部固定连接有喷淋装置。Further, the oxidation tower is operated at normal pressure, the operating temperature of the oxidation tower is 20-25 ° C, the spray system is fixedly connected with a micro-mist nozzle, and the top of the washing tower is fixedly connected with a spray device.
进一步地,所述氧化塔的中部固定连接有散装填料,所述散装填料表面上涂有金属氧化物,所述金属氧化物为Al2O3、TiO2或MnO2其中的一种。Further, bulk fillers are fixedly connected to the middle of the oxidation tower, and the surfaces of the bulk fillers are coated with metal oxides, and the metal oxides are one of Al 2 O 3 , TiO 2 or MnO 2 .
进一步地,所述氧化塔内部的底部固定连接有紫外灯,所述氧化塔内部的顶部固定连接有除沫器,且除沫器为不锈钢丝网结构。Further, a UV lamp is fixedly connected to the bottom of the inside of the oxidation tower, and a demister is fixedly connected to the top of the inside of the oxidation tower, and the demister is a stainless steel wire mesh structure.
(三)有益效果(3) Beneficial effects
本实用新型提供了一种组合处理恶臭气体的装置,具备以下有益效果:The utility model provides a device for combined treatment of malodorous gas, which has the following beneficial effects:
1、该组合处理恶臭气体的装置及处理方法,利用UV光解技术、臭氧氧化的处理技术和光氧化技术组合工艺处理恶臭气体,使其能够快速有效的产生大量的羟基自由基,使其对于恶臭气体的处理效果大幅提高。1. The combined device and treatment method for treating malodorous gas utilizes UV photolysis technology, ozone oxidation treatment technology and photooxidation technology combined process to treat malodorous gas, so that it can quickly and effectively generate a large number of hydroxyl radicals, making it effective against malodorous gas. The gas treatment effect is greatly improved.
2、该组合处理恶臭气体的装置及处理方法,采用紫外灯照射臭氧产生羟基自由基,对恶臭气体中的恶臭因子污染物进行快速有效的深度氧化处理,使VOC污染物被快速彻底的降解为对环境无害的物质。2. The combined device and treatment method for treating malodorous gas uses ultraviolet lamps to irradiate ozone to generate hydroxyl radicals, and conducts rapid and effective deep oxidation treatment of malodorous factor pollutants in malodorous gas, so that VOC pollutants are quickly and completely degraded into Substances that are not harmful to the environment.
3、该组合处理恶臭气体的装置及处理方法,由于是外加大量臭氧进行反应,能够有效产生大量的羟基自由基,对气体中的有机污染物进行氧化处理,相对于市面上其它单一臭氧氧化反应或紫外灯直接氧化恶臭气体中的氧气和水来产生少量羟基自由基的方法,本实用新型产生的羟基自由基量大,适应性强,处理速度快,占地面积大大减小。3. The combined device and method for treating malodorous gas, because a large amount of ozone is added for the reaction, can effectively generate a large amount of hydroxyl radicals, and can oxidize the organic pollutants in the gas. Compared with other single ozone oxidation reactions on the market Or the method of directly oxidizing the oxygen and water in the malodorous gas by the ultraviolet lamp to generate a small amount of hydroxyl radicals.
附图说明Description of drawings
图1为本实用新型的流程示意图;Fig. 1 is the schematic flow sheet of the utility model;
图2为本实用新型氧化塔结构示意图。Fig. 2 is a schematic diagram of the structure of the oxidation tower of the present invention.
图中:1、洗涤塔;2、氧化塔;3、洗涤循环水箱;4、喷淋循环水箱;5、臭氧水发生器;6、散装填料;7、喷淋系统;8、紫外灯;9、除沫器。In the figure: 1. Washing tower; 2. Oxidation tower; 3. Washing circulating water tank; 4. Spraying circulating water tank; 5. Ozone water generator; 6. Bulk packing; 7. Spraying system; 8. Ultraviolet lamp; 9 , demister.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the implementations. example. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.
请参阅图1-2,一种组合处理恶臭气体的装置,包括洗涤塔1、氧化塔2、洗涤循环水箱3、喷淋循环水箱4和臭氧水发生器5,恶臭气体通过管道、风机和阻火器与洗涤塔1的进气端连接,洗涤塔1的出气端通过管道与氧化塔2的进气端连接,氧化塔2的内部固定连接有喷淋系统7,喷淋系统7分别通过管道及泵与洗涤循环水箱3连接,洗涤塔1的底部出水端通过管道与洗涤循环水箱3连接。Please refer to Figure 1-2, a device for combined treatment of malodorous gas, including a
喷淋循环水箱4通过管道及泵与臭氧水发生器5的臭氧水进口端连接,臭氧水发生器5的出口端通过管道与氧化塔2中部的喷淋系统7连接,氧化塔2底部的排水端通过管道与喷淋循环水箱4连接。The spray circulating water tank 4 is connected with the ozone water inlet end of the
氧化塔2为常压操作,氧化塔2的操作温度为20-25℃,喷淋系统7上固定连接有微雾喷嘴,氧化塔2的中部固定连接有散装填料6,散装填料6表面上涂有金属氧化物,金属氧化物为Al2O3、TiO2或MnO2其中的一种,洗涤塔1内部的顶部固定连接有喷淋装置,氧化塔2内部的底部固定连接有紫外灯8,氧化塔2内部的顶部固定连接有除沫器9,且除沫器9为不锈钢丝网结构。The
另外,本实用新型还公开了上述组合处理恶臭气体的装置的处理方法,包括以下步骤;In addition, the present utility model also discloses a treatment method of the above device for treating malodorous gas in combination, comprising the following steps;
步骤一、恶臭气体通过收集系统及管道和风机进入洗涤塔的进气端,洗涤塔内部的喷淋装置可对进入的恶臭气体进行喷淋洗涤,起到了除尘、除油、降温的效果,喷淋洗涤的主要作用是去除恶臭气体中的粉尘颗粒物,并对恶臭气体进行降温处理,将恶臭气体的温度控制在20-25摄氏度,方便进入后续系统,当恶臭气体中不含有粉尘且温度满足进入后续系统的要求时,可跳过本步骤。
步骤二、预处理喷淋洗涤后的水通过洗涤塔底部排水端流入洗涤循环水箱进行自然沉降处理,通过自然沉降后的上清液,通过管道与泵再次输送至洗涤塔1内的喷淋装置,对恶臭气体进行喷淋洗涤、降温,洗涤塔出口处装有温度测量装置,对出洗涤塔的恶臭气体进行温度检测,当洗涤塔出口处温度过高时,可通过控制系统调节喷淋洗涤泵喷淋水量进行控制,以达到温度控制要求,本步骤为一个循环系统。
步骤三、洗涤完成的恶臭气体,通过管道进入氧化塔的进气端,氧化塔内部气流方向由下往上,在氧化塔中微细雾化喷嘴的雾化粒径为20-40微米,细微雾化喷嘴喷出臭氧水,与进入的恶臭气体进行充分接触,同时臭氧水中的臭氧气体在在紫外灯的照射下,反应生成羟基自由基,羟基自由基与恶臭气体中的恶臭因子发生氧化反应,将其氧化成二氧化碳与水,此时,大部分的恶臭因子已经除去。Step 3. The odorous gas that has been washed enters the inlet end of the oxidation tower through the pipeline, and the air flow direction inside the oxidation tower is from bottom to top. The ozone water is sprayed out from the chemical nozzle, which is in full contact with the entering malodorous gas. At the same time, the ozone gas in the ozone water reacts under the irradiation of the ultraviolet lamp to generate hydroxyl radicals, and the hydroxyl radicals react with the malodorous factors in the malodorous gas. It is oxidized to carbon dioxide and water, at which point most of the malodorous factors have been removed.
步骤四、在氧化塔中,散装填料底部的喷淋系统向下喷淋臭氧水,散装填料表面上涂有金属氧化物,这些氧化物在光照射下能将上升后的恶臭气体中的水分子及部分未被催化的臭氧气体进行二次催化成羟基自由基,在散装填料中进行更充分的二次接触,对恶臭因子进行更长时间的二次氧化,确保恶臭因子的完全去除,去除了恶臭因子的气体,并再次通过上部二级散装填料后,通过氧化塔内部顶部的除沫器去除气体中所含的水滴后达到排放标准,净化后的无害气体通过烟囱进行排空处理。Step 4. In the oxidation tower, the spray system at the bottom of the bulk packing sprays ozone water downward, and the surface of the bulk packing is coated with metal oxides. These oxides can remove the water molecules in the odorous gas after being irradiated by light. And part of the uncatalyzed ozone gas is catalyzed into hydroxyl radicals for a second time, and a more sufficient secondary contact is carried out in the bulk filler, and the secondary oxidation of the malodor factor is carried out for a longer time to ensure the complete removal of the malodor factor. After the gas with odor factor passes through the upper secondary bulk packing again, the water droplets contained in the gas are removed by the demister at the top of the oxidation tower to reach the emission standard, and the purified harmless gas is evacuated through the chimney.
步骤五、喷淋下来的液滴流到氧化塔的底部,通过重力作用流至喷淋循环水箱,喷淋循环水箱内的水通过管道和泵,再次进入臭氧水发生器,臭氧水发生器通过低压直流电解水产生臭氧水,再次输入到氧化塔内的喷淋系统中进行喷淋,当出口的检测装置检测到气体排出不达标时,可通过控制系统增加喷淋水量及臭氧量,本步骤为一个循环系统。
本实用新型利用UV光解技术、臭氧氧化的处理技术和光氧化技术组合工艺处理恶臭气体,使其能够快速有效的产生大量的羟基自由基,使其对于恶臭气体的处理效果大幅提高。The utility model utilizes UV photolysis technology, ozone oxidation treatment technology and photooxidation technology combined process to treat malodorous gas, so that it can quickly and effectively generate a large number of hydroxyl radicals, so that the treatment effect on malodorous gas is greatly improved.
UV光解技术和臭氧氧化的处理技术是将臭氧与紫外辐射相结合的一种高级氧化技术,在紫外光(波长为185nm)的照射下,臭氧分解产生活泼的羟基自由基(-OH),其反应机理如下:UV photolysis technology and ozone oxidation treatment technology is an advanced oxidation technology that combines ozone with ultraviolet radiation. Under the irradiation of ultraviolet light (wavelength 185nm), ozone decomposes to generate active hydroxyl radicals (-OH), The reaction mechanism is as follows:
O3+H2O+hv——O2+H2O2 O 3 +H 2 O+hv——O 2 +H 2 O 2
H2O2+hv——2-OHH 2 O 2 +hv——2-OH
本实用新型中,通过采用外加臭氧的方式,来增加产生羟基自由基的量,通过微细雾化喷嘴的作用,将臭氧水分解为20-40um的均匀的微雾状喷出,在微细喷头的喷头面有波长为185nm的紫外灯照射,由于臭氧水微雾颗粒非常小,且均匀分布在氧化塔的横截面上,使得紫外光能够充分照射到所有微雾颗粒,使其能够充分的发生反应,产生羟基自由基,进行高级氧化处理(AOP)。In the utility model, the amount of hydroxyl radicals generated is increased by adding ozone, and the ozone water is decomposed into a uniform micro-mist of 20-40um through the action of the micro-atomizing nozzle. The nozzle surface is irradiated by an ultraviolet lamp with a wavelength of 185nm. Since the ozone water micro-mist particles are very small and evenly distributed on the cross section of the oxidation tower, the ultraviolet light can fully irradiate all the micro-mist particles, so that they can fully react , produce hydroxyl radicals, and carry out advanced oxidation treatment (AOP).
本实用新型所采用填料为散装填料,散装填料表面上涂有金属氧化物(Al2O3、TiO2、MnO2等),这些氧化物在光照射下能将上升后的恶臭气体中的水分子及部分未被催化的臭氧气体进行二次催化成羟基自由基,恶臭气体在散装填料6中进行更充分的二次接触,对恶臭因子进行更长时间的二次氧化,确保恶臭因子的完全去除。The filler used in the utility model is a bulk filler, and the surface of the bulk filler is coated with metal oxides (Al2O3, TiO2, MnO2, etc.), and these oxides can remove the water molecules and parts of the rising odorous gas under light irradiation. The catalyzed ozone gas undergoes secondary catalysis into hydroxyl radicals, and the malodorous gas undergoes more sufficient secondary contact in the bulk filler 6, and the malodorous factor is subjected to secondary oxidation for a longer time to ensure the complete removal of the malodorous factor.
以TiO2为例,TiO2在光照条件下能够进行氧化还原反应,由于其电子结构为一个满的价带和一个空的导带,当光子能量(hv)达到或超过其带隙能时,电子就可从价带激发到导带,同时在价带产生相应的空穴,即生成电子(e-)、空穴(h+)对,通常情况下,激活态的导带电子和价带空穴会重新复合为中性体(N),产生能量,以光能(hv)或热能的形式散失掉。Taking TiO2 as an example, TiO2 can undergo redox reactions under light conditions. Since its electronic structure is a full valence band and an empty conduction band, when the photon energy (hv) reaches or exceeds its band gap energy, the electrons will It can be excited from the valence band to the conduction band, and at the same time generate corresponding holes in the valence band, that is, generate electron (e-), hole (h+) pairs, usually, the conduction band electrons and valence band holes in the activated state will It is recombined into a neutral body (N), producing energy, which is dissipated in the form of light energy (hv) or heat energy.
而当存在合适的俘获剂或表面缺陷态时,电子和空穴的复合受到抑制,就会在表面发生氧化还原反应,其中,价带空穴是良好的氧化剂,而导带电子是良好的还原剂,在光催化半导体中,空穴具有更大的反应活性,携带光量子能的主要部分,一般会与表面吸附的H2O或OH-反应形成具有强氧化性的表面羟基,反应式如下:When a suitable capture agent or surface defect state exists, the recombination of electrons and holes is inhibited, and a redox reaction occurs on the surface, in which the valence band holes are good oxidants, and the conduction band electrons are good reducing agents. In photocatalytic semiconductors, holes have greater reactivity and carry the main part of the photon energy, which generally reacts with H2O or OH- adsorbed on the surface to form surface hydroxyl groups with strong oxidizing properties. The reaction formula is as follows:
OH+h+—·OHOH+h + — OH
H2O+h+—·OH+H+ H 2 O+h + — OH+H +
而对电子来说,一般会与表面吸附的氧分子反应,产生的活性氧分子不仅参与还原反应,还是表面羟基的另一个来源,具体反应式为:For electrons, they generally react with oxygen molecules adsorbed on the surface, and the generated reactive oxygen molecules not only participate in the reduction reaction, but also another source of surface hydroxyl groups. The specific reaction formula is:
O2+e-—·O2 - O 2 +e - —·O 2 -
·O2 -+H2O—·OOH+OH- ·O 2 - +H 2 O— ·OOH+OH -
2·OOH—H2O2+O2 2·OOH—H 2 O 2 +O 2
·OOH+H2O+e-—H2O2+OH- ·OOH+H 2 O+e - -H 2 O 2 +OH -
H2O2+e-—·OH+OH- H 2 O 2 +e - — OH+OH -
羟基具有402.8MJ/mol的反应能,因而能完全分解各类有机物,最终生成CO2和H2O等无毒产物。The hydroxyl group has a reaction energy of 402.8MJ/mol, so it can completely decompose various organic substances, and finally generate non-toxic products such as CO 2 and H 2 O.
本装置可根据恶臭气体中的浓度的不同,通过在线监测仪对数据进行在线采集,并通过PLC进行处理,调节系统的喷淋水量,紫外灯的照射强度,气体的停留时间等指标,能够适应不同浓度的恶臭气体。The device can collect data online through an online monitor according to the concentration of the odorous gas, and process it through PLC to adjust the system's spray water volume, the irradiation intensity of the ultraviolet lamp, the residence time of the gas and other indicators. Malodorous gases of different concentrations.
需要说明的是,在本文中,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。It should be noted that, herein, the terms "comprising", "comprising" or any other variation thereof are intended to encompass non-exclusive inclusion, such that a process, method, article or device comprising a series of elements includes not only those elements, It also includes other elements not expressly listed or inherent to such a process, method, article or apparatus.
尽管已经示出和描述了本实用新型的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本实用新型的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实用新型的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes and modifications can be made to these embodiments without departing from the principles and spirit of the present invention , alternatives and modifications, the scope of the present invention is defined by the appended claims and their equivalents.
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110433648A (en) * | 2019-09-06 | 2019-11-12 | 武汉博朗清能环保工程有限公司 | A kind of device and processing method of combined treatment foul gas |
| WO2023249570A1 (en) * | 2022-06-23 | 2023-12-28 | Ponglikhittanon Apichet | Method and system for gas treatment and purification by modified advanced oxidation technology |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110433648A (en) * | 2019-09-06 | 2019-11-12 | 武汉博朗清能环保工程有限公司 | A kind of device and processing method of combined treatment foul gas |
| WO2023249570A1 (en) * | 2022-06-23 | 2023-12-28 | Ponglikhittanon Apichet | Method and system for gas treatment and purification by modified advanced oxidation technology |
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