CN210929397U - Noodle production is with high-efficient dough sheet curing device - Google Patents

Noodle production is with high-efficient dough sheet curing device Download PDF

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CN210929397U
CN210929397U CN201920982586.4U CN201920982586U CN210929397U CN 210929397 U CN210929397 U CN 210929397U CN 201920982586 U CN201920982586 U CN 201920982586U CN 210929397 U CN210929397 U CN 210929397U
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box body
box
dough
roller
dough sheet
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金鹏
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Anhui Yeshun Food Co ltd
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Abstract

本实用新型涉面条加工技术领域,具体涉及一种面条生产用高效面片熟化装置,四根支脚固定在箱体下表面,箱体的左侧面上端设置有进料斗,位于进料斗右侧的箱体内部设置有面团压片对辊,面团压片对辊包括上从动辊和下主动辊,上从动辊和下主动辊之间的间隙构成面片成型腔,箱体后侧面上设置有第一电机,第一电机输出轴穿过箱体后侧壁与下主动辊连接,位于面团压片对辊右侧的箱体前后内侧壁上均左高右低倾斜固定有上安装条,上安装条正下方的箱体前后内侧壁上均左低右高倾斜固定有下安装条;本实用新型不仅对面片能够快速熟化,缩短了面条生产周期,增加面条生产的产能,而且通过对箱体内温度以及湿度的控制,使得面片熟化的效果更佳,实用性强。

Figure 201920982586

The utility model relates to the technical field of noodle processing, in particular to a high-efficiency noodle cooking device for noodle production. The inside of the box body on the side is provided with a dough sheet-to-roller. The dough sheet-to-roller includes an upper driven roller and a lower driving roller. The gap between the upper driven roller and the lower driving roller constitutes a dough sheet forming cavity. There is a first motor on the top, and the output shaft of the first motor is connected to the lower driving roller through the rear side wall of the box body. The lower mounting bars are fixed on the front and rear inner side walls of the box body directly below the upper mounting bar, and the lower mounting bars are inclined and fixed; The control of the temperature and humidity in the box makes the dough ripening effect better and practical.

Figure 201920982586

Description

一种面条生产用高效面片熟化装置A high-efficiency noodle sheet curing device for noodle production

技术领域technical field

本实用新型涉面条加工技术领域,具体涉及一种面条生产用高效面片熟化装置。The utility model relates to the technical field of noodle processing, in particular to a high-efficiency noodle sheet curing device for noodle production.

背景技术Background technique

在面条的生产加工过程中,其主要工艺流程依次包括:原料混合、和面、熟化、压面、切条、剪齐、烘干、切断、贮存、称量、包装和装箱等步骤。其中面条的熟化是在一定的湿度下,通过加热使得氧气自动氧化面粉中的色素,并使面粉中的还原性氢团——硫氢键转化为双硫键,从而使面粉色泽变白,并对使得面条物理性能得到改善。但是现有的面条熟化装置对面团进行熟化的周期过长,增加整个面条的生产周期,减少了面条的产能。In the production and processing of noodles, the main process flow includes the steps of mixing raw materials, kneading, curing, pressing, cutting, trimming, drying, cutting, storing, weighing, packaging and boxing. Among them, the noodles are cooked under a certain humidity, and the pigment in the flour is automatically oxidized by oxygen by heating, and the reducing hydrogen groups in the flour - sulfur-hydrogen bonds are converted into disulfide bonds, so that the flour becomes white and white. The physical properties of the noodles are improved. However, the existing noodle cooking device takes too long to cook the dough, which increases the production cycle of the entire noodles and reduces the production capacity of the noodles.

专利号为CN109527019A的实用新型公开了一种面条加工拌面熟化装置,包括电机、搅拌桶、搅拌轴和支撑架,电机下方设置有减速机,减速机下方设置有机架,机架下方设置有搅拌轴,搅拌轴设置在搅拌桶内,搅拌桶一侧上方设置有蒸汽出气口,搅拌桶一侧下方设置有蒸汽进气接口,搅拌桶下方四周均匀设置有支撑架,搅拌桶上方设置有密封盖,密封盖上设置有进料口,搅拌桶下方设置有出料口;该实用新型通过电机对面团进行搅拌,同时通入热蒸汽以提高面团的熟化速度,但是即使在通过电机搅拌面团的情况下,面团的熟化效率仍然不理想,主要还是由于其与空气中氧气接触面积有限,限制了熟化速率。另外,通过搅拌电机的不断搅拌,也无形中增加了面条熟化过程中的电能消耗。因此,针对现有面条熟化装置的不足,发明一种能够缩短面条熟化周期,而且还能降低能耗的熟化装置是一项有待解决的技术问题。The utility model with the patent number of CN109527019A discloses a noodle processing and mixing noodle curing device, which includes a motor, a mixing bucket, a stirring shaft and a support frame, a reducer is arranged below the motor, a frame is arranged below the reducer, and a frame is arranged below the frame. The stirring shaft is arranged in the stirring barrel, the steam outlet is arranged above one side of the stirring barrel, the steam inlet interface is arranged under the side of the stirring barrel, the support frame is evenly arranged around the bottom of the stirring barrel, and the seal is arranged above the stirring barrel The cover, the sealing cover is provided with a feeding port, and the bottom of the mixing bucket is provided with a discharging port; the utility model stirs the dough by a motor, and at the same time, hot steam is introduced to improve the curing speed of the dough, but even when the dough is stirred by the motor However, the curing efficiency of dough is still unsatisfactory, mainly due to the limited contact area with oxygen in the air, which limits the curing rate. In addition, the continuous stirring of the stirring motor also increases the power consumption during the cooking of the noodles. Therefore, in view of the deficiencies of the existing noodle cooking devices, it is a technical problem to be solved to invent a cooking device that can shorten the noodle cooking cycle and reduce energy consumption.

实用新型内容Utility model content

本实用新型所要解决的技术问题是设计了一种面条生产用高效面片熟化装置,以解决现有面条熟化机中存在的不足。The technical problem to be solved by the utility model is to design a high-efficiency noodle sheet curing device for noodle production, so as to solve the deficiencies existing in the existing noodle curing machine.

本实用新型是通过以下技术方案实现的:The utility model is achieved through the following technical solutions:

一种面条生产用高效面片熟化装置,包括箱体和支脚,四根所述支脚固定在箱体下表面,所述箱体的左侧面上端设置有进料斗,位于所述进料斗右侧的箱体内部设置有面团压片对辊,所述面团压片对辊包括上从动辊和下主动辊,所述上从动辊和下主动辊之间的间隙构成面片成型腔,所述箱体后侧面上设置有第一电机,所述第一电机输出轴穿过箱体后侧壁与下主动辊连接,位于所述面团压片对辊右侧的箱体前后内侧壁上均左高右低倾斜固定有上安装条,所述上安装条正下方的箱体前后内侧壁上均左低右高倾斜固定有下安装条,所述上安装条和下安装条上设置有多个连接轴承,位于所述前后两侧对应的连接轴承之间均转动设置有转辊,所述上安装条的右下方的箱体内部转动设置有面片导向辊,所述面片导向辊的圆周面上均匀设置有多个拨向软条,所述箱体后侧面上设置有第二电机,所述第二电机的输出轴穿过箱体后侧壁与导向辊连接,所述下安装条左下端的箱体内部转动设置有导出辊,位于所述导出辊左侧的箱体左侧面上设置有面片出口;A high-efficiency dough sheet curing device for noodle production, comprising a box body and legs, four of the legs are fixed on the lower surface of the box body, and a feeding hopper is arranged on the upper end of the left side of the box body, which is located in the feeding hopper The inside of the box on the right is provided with a pair of dough sheet pressing rollers, the dough sheet pressing pair rollers include an upper driven roller and a lower driving roller, and the gap between the upper driven roller and the lower driving roller constitutes a dough sheet forming cavity , the rear side of the box body is provided with a first motor, the output shaft of the first motor is connected to the lower driving roller through the rear side wall of the box body, and the front and rear inner side walls of the box body are located on the right side of the dough pressing roller. The upper mounting strips are fixed with a high left and right low inclination, and the lower mounting strips are fixed on the front and rear inner walls of the box directly below the upper mounting strips. There are a plurality of connecting bearings, and rotating rollers are rotatably arranged between the corresponding connecting bearings on the front and rear sides, and a dough sheet guide roller is rotated inside the box body at the lower right of the upper mounting bar, and the dough sheet guides A plurality of flexible strips are evenly arranged on the circumferential surface of the roller, a second motor is arranged on the rear side of the box body, and the output shaft of the second motor is connected to the guide roller through the rear side wall of the box body. A lead-out roller is rotatably arranged inside the box at the lower left end of the lower mounting strip, and a dough sheet outlet is arranged on the left side of the box on the left side of the lead-out roller;

所述箱体前侧设置有蒸汽发生器,所述蒸汽发生器上连接有蒸汽管,所述蒸汽管上设置有调节阀,所述蒸汽管上设置有两个三通,所述三通上均连接有气体分流管,所述气体分流管上均连接有穿出箱体前侧壁进入箱体内部的出气管,所述两排出气管分别位于上安装条和下安装条的上方,位于所述上安装条和下安装条上方的箱体侧壁上均设置有曲形电阻加热管,所述箱体左侧内壁上设置有温度传感器,所述箱体右侧外壁上设置有PLC控制器,所述箱体顶壁上还设有蒸汽排出管。The front side of the box body is provided with a steam generator, the steam generator is connected with a steam pipe, the steam pipe is provided with a regulating valve, the steam pipe is provided with two three-way, and the three-way Both are connected with a gas shunt pipe, and the gas shunt pipe is connected with an air outlet pipe that penetrates the front side wall of the box body and enters the inside of the box body. Curved resistance heating tubes are arranged on the side walls of the box above the upper and lower mounting bars, a temperature sensor is arranged on the inner wall on the left side of the box, and a PLC controller is arranged on the outer wall on the right side of the box , the top wall of the box is also provided with a steam discharge pipe.

作为上方技术方案的进一步改进,所述面团压片对辊上还设置有辊隙调节装置,所述辊隙调节装置包括连接块、滑块、调节螺栓和弹簧,所述连接块固定在箱体前后内侧壁上,所述连接块上开设有滑槽,所述滑块滑动设置在滑槽中,所述弹簧上下端分别与滑块下表面和滑槽底壁之间连接,所述连接块上表面开设有螺孔,所述调节螺栓穿过螺孔与滑块活动连接,所述滑块和连接块上均设置有与上从动辊和下主动辊转动连接的固定轴承,通过辊隙调节装置可对面团压成面片的表面面积进行调节。As a further improvement of the above technical solution, a roll gap adjustment device is also provided on the pair of dough pressing rollers, and the roll gap adjustment device includes a connecting block, a slider, an adjusting bolt and a spring, and the connecting block is fixed on the box body On the front and rear inner side walls, the connecting block is provided with a chute, the slider is slidably arranged in the chute, the upper and lower ends of the spring are respectively connected with the lower surface of the slider and the bottom wall of the chute, the connecting block The upper surface is provided with screw holes, and the adjusting bolts are movably connected to the slider through the screw holes. The slider and the connecting block are both provided with fixed bearings that are rotatably connected to the upper driven roller and the lower driving roller, and pass through the roller gap. The adjusting device can adjust the surface area on which the dough is pressed into a dough sheet.

作为上方技术方案的进一步改进,所述箱体的底壁上开设有积水槽,所述积水槽下方的箱体下表面设置有积水箱,所述积水箱上设置有排液管,排液管上设置有阀门,通过设置积水槽可将冷凝后的水分排入积水箱中,然后再通过排液管排出,保持积水箱内部的清洁度。As a further improvement of the above technical solution, the bottom wall of the box body is provided with a water storage tank, the lower surface of the box body below the water storage tank is provided with a water storage tank, and the water storage tank is provided with a drain pipe to drain the water. There is a valve on the liquid pipe, and the condensed water can be discharged into the water tank by setting the water tank, and then discharged through the drain pipe to maintain the cleanliness of the inside of the water tank.

作为上方技术方案的进一步改进,所述上安装条和下安装条的倾斜角度均为为20~30°,能够有助于面片缓慢从倾斜设置的两排转辊上滑下。As a further improvement of the above technical solution, the inclination angles of the upper mounting strip and the lower mounting strip are both 20° to 30°, which can help the dough sheet to slowly slide down from the two rows of inclined rollers.

有益效果:Beneficial effects:

本实用新型与现有的的面条熟化装置相比,通过面团压片对辊将进料斗中的面团压成面片状,增大熟化过程中与外界接触的面积,然后面片在上安装条上的一排转轴作用下,依靠自身重力倾斜下滑,在下滑的同时通过上排的出气管排出大量热蒸汽附着在面片表面,再经过曲形电阻加热管升温,然后再经过导向辊上的拨向软条作用,将其翻边后滑落在下安装条上的一排转轴下滑,并经过下排的出气管排出的大量热蒸汽和曲形电阻加热管作用,实现整个面片更加全面高效的熟化;另外通过辊隙调节装置可以对面团压成面片的表面面积进行调节,达到改变熟化速率的效果,而且通过温度传感器和PLC控制器的作用,控制箱体内部的温度始终处于最佳熟化的温度,使得面片熟化的效果更佳。Compared with the existing noodle cooking device, the utility model presses the dough in the feeding hopper into a dough sheet through the dough pressing rollers to increase the contact area with the outside during the curing process, and then the dough sheet is installed on the Under the action of a row of rotating shafts on the strip, it slopes and slides down by its own gravity. While sliding, a large amount of hot steam is discharged through the air outlet pipe in the upper row and adheres to the surface of the dough sheet, and then goes through the curved resistance heating tube to heat up, and then passes through the guide roller. A row of rotating shafts slide down on the lower installation strip after flanging it, and through the action of a large amount of hot steam discharged from the lower row of outlet pipes and curved resistance heating pipes, the entire dough sheet is more comprehensive and efficient. In addition, through the roller gap adjustment device, the surface area of the dough pressed into the dough sheet can be adjusted to achieve the effect of changing the curing rate, and through the function of the temperature sensor and the PLC controller, the temperature inside the box is always controlled at the best The curing temperature makes the curing effect of the dough sheet better.

附图说明Description of drawings

为了更清楚地说明本实用新型实施例的技术方案,下面将对实施例描述所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本实用新型的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to illustrate the technical solutions of the embodiments of the present invention more clearly, the accompanying drawings required for the description of the embodiments will be briefly introduced below. Obviously, the drawings in the following description are only some embodiments of the present invention. For those of ordinary skill in the art, other drawings can also be obtained from these drawings without creative effort.

图1为本实用新型的第一种状态立体结构示意图;Fig. 1 is the first state three-dimensional structure schematic diagram of the present utility model;

图2为本实用新型的第二种状态立体结构示意图;Fig. 2 is the second state three-dimensional structure schematic diagram of the utility model;

图3为本实用新型中箱体的主视内部结构示意图;Fig. 3 is the front view internal structure schematic diagram of the box body in the utility model;

图4为本实用新型中箱体沿着上安装条截面的俯视内部结构示意图;Fig. 4 is the top-view internal structure schematic diagram of the box body along the cross-section of the upper mounting strip in the utility model;

图5为本实用新型中辊隙调节装置的结构示意图。FIG. 5 is a schematic structural diagram of the roller gap adjusting device in the utility model.

其中,1-箱体,2-支脚,3-进料斗,4-面团压片对辊,5-第一电机,6-上安装条,7-下安装条,8-连接轴承,9-转辊,10-导向辊,11-拨向软条,12-第二电机,13-导出辊,14-面片出口,15-蒸汽发生器,16-蒸汽管,17-调节阀,18-气体分流管,19-出气管,20-曲形电阻加热管,21-温度传感器,22-PLC控制器,23-蒸汽排出管,24-三通,25-积水箱,26-排液管,27-阀门;Among them, 1-box body, 2-support feet, 3-feeding hopper, 4-dough pressing rollers, 5-first motor, 6-upper mounting bar, 7-lower mounting bar, 8-connecting bearing, 9- Rotating roller, 10-Guide roller, 11-Dial to soft strip, 12-Second motor, 13-Exit roller, 14-Dough outlet, 15-Steam generator, 16-Steam pipe, 17-Regulating valve, 18- Gas shunt pipe, 19-outlet pipe, 20-curved resistance heating pipe, 21-temperature sensor, 22-PLC controller, 23-steam discharge pipe, 24-three-way, 25-water tank, 26-discharge pipe , 27-valve;

401-上从动辊,402-下主动辊;401-upper driven roller, 402-lower driving roller;

501-连接块,502-滑块,503-调节螺栓,504-弹簧,505-滑槽,506-固定轴承。501-connecting block, 502-slider, 503-adjusting bolt, 504-spring, 505-chute, 506-fixed bearing.

具体实施方式Detailed ways

为了使本技术领域的人员更好地理解本申请方案,下面将结合本申请实施例中的附图,对本申请实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本申请一部分的实施例,而不是全部的实施例。基于本申请中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都应当属于本申请保护的范围。In order to make those skilled in the art better understand the solutions of the present application, the technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present application. Obviously, the described embodiments are only The embodiments are part of the present application, but not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative work shall fall within the scope of protection of the present application.

需要说明的是,本申请的说明书和权利要求书及上述附图中的术语“第一”、“第二”等是用于区别类似的对象,而不必用于描述特定的顺序或先后次序。应该理解这样使用的数据在适当情况下可以互换,以便这里描述的本申请的实施例。此外,术语“包括”和“具有”以及它们的任何变形,意图在于覆盖不排他的包含,例如,包含了一系列步骤或单元的过程、方法、系统、产品或设备不必限于清楚地列出的那些步骤或单元,而是可包括没有清楚地列出的或对于这些过程、方法、产品或设备固有的其它步骤或单元。It should be noted that the terms "first", "second", etc. in the description and claims of the present application and the above drawings are used to distinguish similar objects, and are not necessarily used to describe a specific sequence or sequence. It is to be understood that the data so used are interchangeable under appropriate circumstances for the embodiments of the application described herein. Furthermore, the terms "comprising" and "having", and any variations thereof, are intended to cover non-exclusive inclusion, for example, a process, method, system, product or device comprising a series of steps or units is not necessarily limited to those expressly listed Rather, those steps or units may include other steps or units not expressly listed or inherent to these processes, methods, products or devices.

在本申请中,术语“上”、“下”、“左”、“右”、“前”、“后”、“顶”、“底”、“内”、“外”、“中”、“竖直”、“水平”、“横向”、“纵向”等指示的方位或位置关系为基于附图所示的方位或位置关系。这些术语主要是为了更好地描述本实用新型及其实施例,并非用于限定所指示的装置、元件或组成部分必须具有特定方位,或以特定方位进行构造和操作。In this application, the terms "upper", "lower", "left", "right", "front", "rear", "top", "bottom", "inner", "outer", "middle", The orientation or positional relationship indicated by "vertical", "horizontal", "horizontal", "longitudinal", etc. is based on the orientation or positional relationship shown in the drawings. These terms are primarily used to better describe the present invention and its embodiments, and are not intended to limit the fact that the indicated device, element or component must have a particular orientation, or be constructed and operated in a particular orientation.

并且,上述部分术语除了可以用于表示方位或位置关系以外,还可能用于表示其他含义,例如术语“上”在某些情况下也可能用于表示某种依附关系或连接关系。对于本领域普通技术人员而言,可以根据具体情况理解这些术语在本实用新型中的具体含义。In addition, some of the above-mentioned terms may be used to express other meanings besides orientation or positional relationship. For example, the term "on" may also be used to express a certain attachment or connection relationship in some cases. For those of ordinary skill in the art, the specific meanings of these terms in the present invention can be understood according to specific situations.

此外,术语“安装”、“设置”、“设有”、“连接”、“相连”、“套接”应做广义理解。例如,可以是固定连接,可拆卸连接,或整体式构造;可以是机械连接,或电连接;可以是直接相连,或者是通过中间媒介间接相连,又或者是两个装置、元件或组成部分之间内部的连通。对于本领域普通技术人员而言,可以根据具体情况理解上述术语在本实用新型中的具体含义。Furthermore, the terms "installed", "set up", "provided with", "connected", "connected", "socketed" should be construed broadly. For example, it may be a fixed connection, a detachable connection, or a unitary structure; it may be a mechanical connection, or an electrical connection; it may be directly connected, or indirectly connected through an intermediary, or between two devices, elements, or components. internal communication. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific situations.

需要说明的是,在不冲突的情况下,本申请中的实施例及实施例中的特征可以相互组合。下面将参考附图并结合实施例来详细说明本申请。It should be noted that the embodiments in the present application and the features of the embodiments may be combined with each other in the case of no conflict. The present application will be described in detail below with reference to the accompanying drawings and in conjunction with the embodiments.

如图1-5所示,一种面条生产用高效面片熟化装置,包括箱体1和支脚2,四根支脚2固定在箱体1下表面,箱体1的左侧面上端设置有进料斗3,在进料斗3右侧的箱体1内部设置有面团压片对辊4,面团压片对辊4包括上从动辊401和下主动辊402,上从动辊401和下主动辊402之间的间隙构成面片成型腔(图中未标注),箱体1后侧面上设置有第一电机5,第一电机5输出轴穿过箱体1后侧壁与下主动辊402连接,主要作为面团压片成型时的驱动辊。As shown in Figures 1-5, a high-efficiency noodle cooking device for noodle production includes a box body 1 and legs 2, four legs 2 are fixed on the lower surface of the box body 1, and the upper left side of the box body 1 is provided with an inlet Hopper 3, inside the box 1 on the right side of the feeding hopper 3 is provided with a dough sheet-to-roller 4, the dough sheet-to-roller 4 includes an upper driven roller 401 and a lower driving roller 402, the upper driven roller 401 and the lower The gap between the driving rollers 402 constitutes a dough sheet forming cavity (not marked in the figure). A first motor 5 is arranged on the rear side of the box body 1. The output shaft of the first motor 5 passes through the rear side wall of the box body 1 and the lower driving roller. 402 is connected, and is mainly used as the driving roller when the dough sheet is formed.

在面团压片对辊4右侧的箱体1前后内侧壁上均左高右低倾斜固定有上安装条6,上安装条6正下方的箱体1前后内侧壁上均左低右高倾斜固定有下安装条7,其中上安装条6和下安装条7的倾斜角度均为为20~ 30°,上安装条6和下安装条7上设置有多个连接轴承8,位于前后两侧对应的连接轴承8之间转动设置有转辊9,在上安装条6的右下方的箱体1内部转动设置有面片导向辊10,面片导向辊10的圆周面上均匀设置有多个拨向软条11,可对滑落的面片进行翻边,箱体1后侧面上设置有第二电机12,第二电机12的输出轴穿过箱体1后侧壁与导向辊10连接,下安装条7左下端的箱体1内部转动设置有导出辊13,位于导出辊13左侧的箱体1左侧面上设置有面片出口14。On the front and rear inner walls of the box body 1 on the right side of the dough sheeting roller 4, the upper mounting bars 6 are fixed with a left high and right low slope. Fixed with the lower installation strip 7, wherein the inclination angle of the upper installation strip 6 and the lower installation strip 7 is 20 ~ 30 °, the upper installation strip 6 and the lower installation strip 7 are provided with a plurality of connecting bearings 8, located on both sides of the front and rear A rotating roller 9 is rotatably arranged between the corresponding connecting bearings 8, and a dough sheet guide roller 10 is rotatably arranged inside the box 1 at the lower right of the upper mounting bar 6, and a plurality of dough sheet guide rollers 10 are evenly arranged on the circumferential surface. Turning to the soft strip 11, the slipped dough pieces can be flanged. A second motor 12 is arranged on the rear side of the box body 1. The output shaft of the second motor 12 is connected to the guide roller 10 through the rear side wall of the box body 1. A lead-out roller 13 is rotatably disposed inside the box body 1 at the lower left end of the lower mounting bar 7 , and a dough sheet outlet 14 is disposed on the left side of the box body 1 on the left side of the lead-out roller 13 .

在箱体1前侧设置有蒸汽发生器15,蒸汽发生器15上连接有蒸汽管16,蒸汽管上设置有调节阀17,蒸汽管16在不同高度处设置有两个三通24,三通24上均连接有气体分流管18,气体分流管18上均连接有穿出箱体1前侧壁进入箱体内部的出气管19,两排出气管19分别位于上安装条6和下安装条7的上方,同时在上安装条6和下安装条上方7的箱体1侧壁上均设置有曲形电阻加热管20,箱体1左侧内壁上设置有温度传感器21,箱体1右侧外壁上设置有PLC控制器22,箱体顶壁上还设有蒸汽排出管23。A steam generator 15 is arranged on the front side of the box body 1, a steam pipe 16 is connected to the steam generator 15, a regulating valve 17 is arranged on the steam pipe, and the steam pipe 16 is provided with two three-way 24 at different heights. 24 are connected with a gas shunt pipe 18, and the gas shunt pipe 18 is connected with an outlet pipe 19 that penetrates the front side wall of the box body 1 and enters the inside of the box body, and the two exhaust gas pipes 19 are respectively located on the upper mounting bar 6 and the lower mounting bar 7 At the same time, a curved resistance heating tube 20 is arranged on the side walls of the box body 1 above the upper mounting bar 6 and the lower mounting bar 7, and a temperature sensor 21 is arranged on the inner wall of the left side of the box body 1. A PLC controller 22 is arranged on the outer wall, and a steam discharge pipe 23 is also arranged on the top wall of the box.

另外,在面团压片对辊4上还设置有辊隙调节装置,辊隙调节装置包括连接块501、滑块502、调节螺栓503和弹簧504,连接块501固定在箱体1前后内侧壁上,连接块上开设有滑槽505,滑块502滑动设置在滑槽505中,弹簧504的上下端分别与滑块502下表面和滑槽505底壁之间连接,连接块501上表面开设有螺孔(图中未画出),调节螺栓503穿过螺孔与滑块502活动连接,在滑块502和连接块501上均设置有与上从动辊401和下主动辊402转动连接的固定轴承506,通过辊隙调节装置5可对面团压成面片的表面面积进行调节。In addition, a roll gap adjustment device is also provided on the dough pressing roller 4. The roll gap adjustment device includes a connecting block 501, a slider 502, an adjusting bolt 503 and a spring 504. The connecting block 501 is fixed on the front and rear inner walls of the box body 1. , the connecting block is provided with a chute 505, the slider 502 is slidably arranged in the chute 505, the upper and lower ends of the spring 504 are respectively connected with the lower surface of the slider 502 and the bottom wall of the chute 505, and the upper surface of the connecting block 501 is provided with A screw hole (not shown in the figure), the adjusting bolt 503 is movably connected to the slider 502 through the screw hole, and the slider 502 and the connecting block 501 are provided with a rotating connection with the upper driven roller 401 and the lower driving roller 402. The fixed bearing 506 can be adjusted by the roller gap adjusting device 5 to adjust the surface area of the dough pressed into the dough sheet.

最后,还在箱体1的底壁上开设有积水槽(图中未画出),积水槽下方的箱体1表面设置有积水箱25,积水箱2上设置有排液管26,排液管26上设置有阀门27,通过设置积水槽可将冷凝后的水分排入积水箱25中,然后再通过排液管26排出,保持积水箱内部的清洁度。Finally, a water storage tank (not shown in the figure) is also opened on the bottom wall of the tank body 1. The surface of the tank body 1 below the water storage tank is provided with a water storage tank 25, and the water storage tank 2 is provided with a drain pipe 26. The drain pipe 26 is provided with a valve 27, and the condensed water can be discharged into the water tank 25 by setting the water tank, and then discharged through the drain pipe 26 to maintain the cleanliness of the water tank.

本实用新型的一种具体实施应用:A specific implementation application of the present utility model:

在对面团进行熟化时,将和面完成后的面团放入进料斗3,随后进料斗3中的面团再经过面团压片对辊4的压片作用,从上从动辊401和下主动辊402之间的面片成型腔中挤压出,落在上安装条6的一排转辊上,面片在自身重力下沿着转辊下滑至导向辊10位置处,然后经过导向辊上的拨向软条11的作用,将面片进行翻边落在下安装条7的一排转辊上继续下滑至导出辊13位置处,最后从面片出口14中将熟化完成的面片排出。When the dough is cooked, put the dough after the kneading is completed into the feeding hopper 3, and then the dough in the feeding hopper 3 is pressed by the dough sheeting on the roller 4, from the upper driven roller 401 and the lower roller 401. The dough sheet is extruded from the dough sheet forming cavity between the driving rollers 402 and falls on a row of rotating rollers on the upper mounting bar 6. The dough sheet slides down along the rotating rollers to the position of the guide roller 10 under its own gravity, and then passes through the guide rollers. The function of the upper dial to the soft strip 11, the dough is turned over and falls on the row of rotating rollers of the lower installation bar 7 and continues to slide down to the position of the lead-out roller 13, and finally the cooked dough is discharged from the dough outlet 14. .

面片在上安装条6的一排转辊上时,由于面片上表面与上排的蒸汽排出管23中排出的热水蒸气充分接触,同时经过曲形电阻加热管20的加热作用,能够快速的对面片上表面进行快速熟化;再经过翻边的面片落在下。安装条6的一排转辊上时,由于翻片后的面片上表面与下排的蒸汽排出管23中排出的热水蒸气充分接触,同时经过曲形电阻加热管20的加热作用,能够对其表面进行快速熟化。另外,通过拧动调节螺栓503可对面团压片对辊4的面片成型腔缝隙进行调节,达到改变面片的表面积作用,从而改变熟化速率,而且通过温度传感器21和PLC控制器22能够实现箱体内部的温度自动控制,保证内部温度处于熟化面片的最佳温度。When the dough sheet is on a row of rotating rollers on the upper installation bar 6, because the upper surface of the dough sheet is fully in contact with the hot water steam discharged from the steam discharge pipe 23 in the upper row, and at the same time through the heating effect of the curved resistance heating pipe 20, it can be quickly heated. The upper surface of the dough sheet is quickly cooked; the dough sheet that has been turned over falls down. When the strip 6 is installed on a row of rotating rollers, since the upper surface of the flipped dough sheet is in full contact with the hot water steam discharged from the steam discharge pipe 23 in the lower row, and at the same time through the heating effect of the curved resistance heating pipe 20, it can be Its surface undergoes rapid aging. In addition, by twisting the adjusting bolt 503, the gap of the dough sheet forming cavity of the dough sheet-to-roll 4 can be adjusted to change the surface area of the dough sheet, thereby changing the curing rate, and the temperature sensor 21 and the PLC controller 22 can realize The temperature inside the box is automatically controlled to ensure that the internal temperature is at the optimum temperature for the cooked dough.

本实用新型不仅对面片能够快速熟化,缩短了面条生产周期,增加面条生产的产能,而且通过对箱体内温度以及湿度的控制,使得面片熟化的效果更佳,实用性强。The utility model can not only rapidly cure the noodles, shorten the production cycle of noodles, increase the production capacity of noodles, but also control the temperature and humidity in the box, so that the curing effect of the noodles is better and the practicability is strong.

以上所述仅为本实用新型的较佳实施例而已,并不用以限制本实用新型,凡在本实用新型的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本实用新型的保护范围之内。The above are only preferred embodiments of the present invention, and are not intended to limit the present invention. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present invention shall be included in the present invention. within the scope of protection of the utility model.

Claims (4)

1.一种面条生产用高效面片熟化装置,包括箱体和支脚,其特征在于,四根所述支脚固定在箱体下表面,所述箱体的左侧面上端设置有进料斗,位于所述进料斗右侧的箱体内部设置有面团压片对辊,所述面团压片对辊包括上从动辊和下主动辊,所述上从动辊和下主动辊之间的间隙构成面片成型腔,所述箱体后侧面上设置有第一电机,所述第一电机输出轴穿过箱体后侧壁与下主动辊连接,位于所述面团压片对辊右侧的箱体前后内侧壁上均左高右低倾斜固定有上安装条,所述上安装条正下方的箱体前后内侧壁上均左低右高倾斜固定有下安装条,所述上安装条和下安装条上设置有多个连接轴承,位于所述前后两侧对应的连接轴承之间均转动设置有转辊,所述上安装条的右下方的箱体内部转动设置有面片导向辊,所述面片导向辊的圆周面上均匀设置有多个拨向软条,所述箱体后侧面上设置有第二电机,所述第二电机的输出轴穿过箱体后侧壁与导向辊连接,所述下安装条左下端的箱体内部转动设置有导出辊,位于所述导出辊左侧的箱体左侧面上设置有面片出口;1. A high-efficiency dough sheet curing device for noodle production, comprising a box body and a supporting foot, is characterized in that, four described supporting feet are fixed on the lower surface of the box body, and the upper left side of the box body is provided with a feeding hopper, The inside of the box on the right side of the feeding hopper is provided with a pair of dough pressing rollers, and the pair of dough pressing rollers includes an upper driven roller and a lower driving roller, and the space between the upper driven roller and the lower driving roller is The gap constitutes a dough sheet forming cavity, a first motor is arranged on the rear side of the box body, and the output shaft of the first motor passes through the rear side wall of the box body and is connected to the lower driving roller, and is located on the right side of the dough sheeting pair of rollers The front and rear inner side walls of the box body are inclined and fixed with upper mounting strips on the left high and right low. A plurality of connecting bearings are arranged on the upper and lower mounting bars, rotating rollers are arranged between the corresponding connecting bearings on the front and rear sides, and dough sheet guide rollers are rotated inside the box body at the lower right of the upper mounting bar. , a plurality of flexible strips are evenly arranged on the circumferential surface of the dough guide roller, a second motor is arranged on the rear side of the box body, and the output shaft of the second motor passes through the rear side wall of the box body and Guide rollers are connected, a lead-out roller is rotatably arranged inside the box at the lower left end of the lower mounting strip, and a dough sheet outlet is arranged on the left side of the box on the left side of the lead-out roller; 所述箱体前侧设置有蒸汽发生器,所述蒸汽发生器上连接有蒸汽管,所述蒸汽管上设置有调节阀,所述蒸汽管上设置有两个三通,所述三通上均连接有气体分流管,所述气体分流管上均连接有穿出箱体前侧壁进入箱体内部的出气管,所述两排出气管分别位于上安装条和下安装条的上方,位于所述上安装条和下安装条上方的箱体侧壁上均设置有曲形电阻加热管,所述箱体左侧内壁上设置有温度传感器,所述箱体右侧外壁上设置有PLC控制器,所述箱体顶壁上还设有蒸汽排出管。The front side of the box body is provided with a steam generator, the steam generator is connected with a steam pipe, the steam pipe is provided with a regulating valve, the steam pipe is provided with two three-way, and the three-way Both are connected with a gas shunt pipe, and the gas shunt pipe is connected with an air outlet pipe that penetrates the front side wall of the box body and enters the inside of the box body. Curved resistance heating tubes are arranged on the side walls of the box above the upper and lower mounting bars, a temperature sensor is arranged on the inner wall on the left side of the box, and a PLC controller is arranged on the outer wall on the right side of the box , the top wall of the box is also provided with a steam discharge pipe. 2.根据权利要求1所述的一种面条生产用高效面片熟化装置,其特征在于,所述面团压片对辊上还设置有辊隙调节装置,所述辊隙调节装置包括连接块、滑块、调节螺栓和弹簧,所述连接块固定在箱体前后内侧壁上,所述连接块上开设有滑槽,所述滑块滑动设置在滑槽中,所述弹簧上下端分别与滑块下表面和滑槽底壁之间连接,所述连接块上表面开设有螺孔,所述调节螺栓穿过螺孔与滑块活动连接,所述滑块和连接块上均设置有与上从动辊和下主动辊转动连接的固定轴承。2 . The high-efficiency dough sheet curing device for noodle production according to claim 1 , wherein a roll gap adjusting device is also provided on the pair of dough pressing rollers, and the roll gap adjusting device comprises a connecting block, 2 . A slider, an adjustment bolt and a spring, the connecting block is fixed on the front and rear inner walls of the box, a chute is provided on the connecting block, the slider is slidably arranged in the chute, and the upper and lower ends of the spring are respectively connected with the slider. The lower surface of the block is connected with the bottom wall of the chute, the upper surface of the connecting block is provided with a screw hole, the adjusting bolt is movably connected with the slider through the screw hole, and the slider and the connecting block are provided with a connection with the upper surface. The fixed bearing for the rotational connection of the driven roller and the lower driving roller. 3.根据权利要求1所述的一种面条生产用高效面片熟化装置,其特征在于,所述箱体的底壁上开设有积水槽,所述积水槽下方的箱体下表面设置有积水箱,所述积水箱上设置有排液管,排液管上设置有阀门。3 . The high-efficiency noodle curing device for noodle production according to claim 1 , wherein a water tank is provided on the bottom wall of the box body, and a water tank is provided on the lower surface of the box under the water tank. 4 . The water tank is provided with a drain pipe, and the drain pipe is provided with a valve. 4.根据权利要求1所述的一种面条生产用高效面片熟化装置,其特征在于,所述上安装条和下安装条的倾斜角度均为20~30°。4 . The high-efficiency noodle sheet curing device for noodle production according to claim 1 , wherein the inclination angles of the upper mounting bar and the lower mounting bar are both 20° to 30°. 5 .
CN201920982586.4U 2019-06-27 2019-06-27 Noodle production is with high-efficient dough sheet curing device Expired - Fee Related CN210929397U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP7545760B1 (en) 2023-07-04 2024-09-05 タマムラデリカ株式会社 Noodle manufacturing apparatus and method for manufacturing noodle

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP7545760B1 (en) 2023-07-04 2024-09-05 タマムラデリカ株式会社 Noodle manufacturing apparatus and method for manufacturing noodle
JP2025008121A (en) * 2023-07-04 2025-01-20 タマムラデリカ株式会社 Noodle manufacturing apparatus and method for manufacturing noodle

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