CN210915033U - Tire self-propelled cantilever crane - Google Patents
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Abstract
本实用新型涉及圆形及其它隧道施工用起吊设备及相关领域,公开了一种轮胎自行式悬臂吊车,包括门架机构、起吊机构、行走机构、驾驶装置总成、液压控制系统、电力控制系统及动力电池,起吊机构可沿着门架机构的横梁即隧道横向方向进行位置调节,可以保证在隧道横向一定距离范围内的物料在不用整体移动吊车或者借用其他转运设备的情况下都可以进行起吊,同时设置有两个可以前后调节的低净空电动葫芦,能够有效控制起吊物料的重心,保证吊车在吊运物料过程中物料的平衡性。
The utility model relates to hoisting equipment for circular and other tunnel construction and related fields, and discloses a tire self-propelled cantilever crane, which comprises a gantry mechanism, a hoisting mechanism, a traveling mechanism, a driving device assembly, a hydraulic control system, and an electric power control system And the power battery, the hoisting mechanism can adjust the position along the beam of the gantry mechanism, that is, the transverse direction of the tunnel, which can ensure that the materials within a certain distance in the transverse direction of the tunnel can be hoisted without moving the crane as a whole or borrowing other transfer equipment. At the same time, there are two low-headroom electric hoists that can be adjusted back and forth, which can effectively control the center of gravity of the lifting material and ensure the balance of the material in the process of lifting the material by the crane.
Description
技术领域technical field
本实用新型涉及圆形及其它隧道施工用起吊设备及相关领域,尤其是一种轮胎自行式悬臂吊车。The utility model relates to hoisting equipment for circular and other tunnel construction and related fields, in particular to a tire self-propelled cantilever crane.
背景技术Background technique
在城市管网建设中,特别在圆管状隧道孔洞内时,钢筋的搬运主要靠人工搬运,这样不仅耗时耗力,由于钢筋长度大,易弯曲,搬运难度较大,并且钢筋重心不好控制,在搬运过程中,风险系数较高,易出现安全事故,现有隧道起吊设备很难有效克服上述技术问题。In the construction of urban pipe network, especially in circular tubular tunnel holes, the handling of steel bars is mainly carried out manually, which is not only time-consuming and labor-intensive. , In the process of transportation, the risk factor is high, and safety accidents are prone to occur. It is difficult for the existing tunnel lifting equipment to effectively overcome the above technical problems.
实用新型内容Utility model content
针对上述技术问题,本实用新型提供了一种轮胎自行式悬臂吊车,起吊机构可沿着门架机构的横梁即隧道横向方向进行位置调节,同时设置有两个可以前后调节的起吊点,能够有效控制起吊物料的重心,保证吊车在吊运物料过程中物料的平衡性。In view of the above technical problems, the present utility model provides a tire self-propelled cantilever crane. The position of the hoisting mechanism can be adjusted along the beam of the gantry mechanism, that is, the lateral direction of the tunnel. At the same time, two hoisting points that can be adjusted back and forth are provided, which can effectively Control the center of gravity of the lifting material to ensure the balance of the material in the process of lifting the material by the crane.
一种轮胎自行式悬臂吊车,包括门架机构、起吊机构、行走机构、驾驶装置总成、液压控制系统、电力控制系统及动力电池,所述门架机构包括四根立柱,通过两根横梁和两根纵梁固定连接,所述行走机构有两组且平行设置,所述门架机构固定在行走机构上,所述驾驶装置总成与一组行走机构固定连接,所述液压控制系统及电力控制系统固定在行走机构上,所述动力电池固定在门架机构顶部,位于两根横梁和两根纵梁之间;所述起吊机构包括工字钢导轨、两组电动葫芦及两组伸缩机构,两组所述伸缩机构对称设于门架机构的横梁两侧,所述工字钢导轨设于横梁下部,与伸缩机构固定连接,两组所述电动葫芦与工字钢导轨滑动连接且分别位于门架机构的两侧。A tire self-propelled cantilever crane includes a gantry mechanism, a hoisting mechanism, a traveling mechanism, a driving device assembly, a hydraulic control system, an electric control system and a power battery. The two longitudinal beams are fixedly connected, the traveling mechanism has two groups and are arranged in parallel, the gantry mechanism is fixed on the traveling mechanism, the driving device assembly is fixedly connected with a group of traveling mechanisms, the hydraulic control system and the electric power The control system is fixed on the traveling mechanism, and the power battery is fixed on the top of the gantry mechanism, located between two beams and two longitudinal beams; the lifting mechanism includes I-beam guide rails, two sets of electric hoists and two sets of telescopic mechanisms , the two sets of telescopic mechanisms are symmetrically arranged on both sides of the beam of the gantry mechanism, the I-beam guide rails are arranged at the lower part of the beam, and are fixedly connected with the telescopic mechanism, and the two groups of the electric hoists are slidably connected to the I-beam guide rails and are respectively Located on both sides of the gantry mechanism.
作为上述方案的优选,所述伸缩机构包括导向杆、滑块及伸缩油缸,所述导向杆与横梁平行设置且通过固定座与横梁固定连接,所述滑块与导向杆滑动连接,所述伸缩油缸的两端通过一号油缸座与滑块和远离滑块的立柱铰接,所述工字钢导轨与两组滑块底部固定连接。As a preferred option of the above solution, the telescopic mechanism includes a guide rod, a slider and a telescopic oil cylinder, the guide rod is arranged in parallel with the beam and is fixedly connected to the beam through a fixing seat, the slider is slidably connected to the guide rod, and the telescopic Both ends of the oil cylinder are hinged with the slider and the upright column far away from the slider through the No. 1 oil cylinder seat, and the I-beam guide rail is fixedly connected with the bottoms of the two groups of sliders.
作为上述方案的优选,所述滑块的前半段设有与导向杆配合使用的通孔,后半段设有U型槽,U型槽两侧壁内表面之间的距离大于固定座的高度。As a preference of the above solution, the first half of the slider is provided with a through hole for use with the guide rod, the second half is provided with a U-shaped groove, and the distance between the inner surfaces of the two side walls of the U-shaped groove is greater than the height of the fixed seat .
作为上述方案的优选,所述行走机构包括车架、旋转架、轮毂支架、轮胎、回转支撑、主轴销、档位销及转向油缸,所述轮毂支架固定于轮胎端面,轮毂支架通过主轴销与旋转架铰接,旋转架上设有多个档位孔,轮毂支架上设有档位销,所述档位销能够与旋转架上的档位孔配合,所述旋转架与车架之间通过回转支撑连接,所述转向油缸水平设置,其两端通过二号油缸座与车架和旋转架铰接,所述轮胎上还设有轮胎驱动装置。As a preference of the above scheme, the traveling mechanism includes a vehicle frame, a rotating frame, a wheel hub bracket, a tire, a slewing support, a main shaft pin, a gear pin and a steering cylinder, the wheel hub bracket is fixed on the end face of the tire, and the wheel hub bracket is connected to the end face of the tire through the main shaft pin. The revolving frame is hinged, the revolving frame is provided with a plurality of gear holes, and the hub bracket is provided with gear pins, which can be matched with the gear holes on the revolving frame, and the revolving frame and the vehicle frame pass through The slewing support is connected, the steering oil cylinder is arranged horizontally, the two ends of the steering oil cylinder are hinged with the frame and the rotating frame through the No. 2 oil cylinder seat, and the tire is also provided with a tire driving device.
作为上述方案的优选,所述立柱包括上立柱、下立柱及升降油缸,上立柱为空心结构,套设在下立柱外,所述升降油缸平行于立柱设置,其两端通过三号油缸座与上立柱和下立柱铰接,以控制立柱的伸缩。As a preference of the above solution, the column includes an upper column, a lower column and a lifting cylinder, the upper column is a hollow structure and is sleeved outside the lower column, and the lifting cylinder is arranged parallel to the column. The upright and the lower upright are hinged to control the extension and retraction of the upright.
作为上述方案的优选,所述驾驶装置总成包括底座、驾驶座及操作台,所述驾驶座、操作台均与底座固定连接。As a preferred option of the above solution, the driving device assembly includes a base, a driving seat and an operating table, and both the driving seat and the operating table are fixedly connected to the base.
作为上述方案的优选,所述液压控制系统包括液压控制箱、液压动力站,所述液压控制箱、液压动力站分别相对设置在两组行走机构上,位于两根立柱之间。As a preferred option of the above solution, the hydraulic control system includes a hydraulic control box and a hydraulic power station, and the hydraulic control box and the hydraulic power station are respectively arranged on the two sets of traveling mechanisms opposite to each other, and are located between the two uprights.
作为上述方案的优选,所述电力控制系统包括电气控制箱、高压控制箱,所述电气控制箱、高压控制箱设于一组行走机构上,位于门架机构的两侧。As a preferred option of the above solution, the power control system includes an electrical control box and a high-voltage control box, and the electrical control box and the high-voltage control box are arranged on a group of traveling mechanisms and are located on both sides of the gantry mechanism.
本实用新型的有益效果在于:The beneficial effects of the present utility model are:
起吊机构能够沿着门架机构横梁及隧道横向方向进行位置调节,可以保证在隧道横向一定距离范围内的物料在不用整体移动吊车或者借用其他转运设备的情况下都可以进行起吊;在起吊设备上设置两组电动葫芦,即有两个起吊点,提高了物料运行过程中的稳定性,并且起吊点位置可前后调节,能根据物料重心的变化随时进行调整。The hoisting mechanism can adjust the position along the beam of the gantry mechanism and the transverse direction of the tunnel, which can ensure that the materials within a certain distance in the transverse direction of the tunnel can be hoisted without moving the crane as a whole or borrowing other transfer equipment; on the hoisting equipment Two sets of electric hoists are set up, that is, there are two lifting points, which improves the stability of the material during operation, and the position of the lifting point can be adjusted back and forth, which can be adjusted at any time according to the change of the center of gravity of the material.
附图说明Description of drawings
图1为本实用新型立体图。Figure 1 is a perspective view of the utility model.
图2为本实用新型后视图。Figure 2 is a rear view of the utility model.
图3为本实用新型在圆形隧道内的左视图。Figure 3 is a left side view of the utility model in a circular tunnel.
图4为本实用新型行走机构结构示意图。FIG. 4 is a schematic structural diagram of the walking mechanism of the present invention.
图5为本实用新型部分行走机构机构示意图。FIG. 5 is a schematic diagram of part of the walking mechanism of the present invention.
附图标记如下:1-门架机构、101-立柱、101a-上立柱、101b-下立柱、101c-升降油缸、101d-三号油缸座、102-横梁、103-纵梁、2-起吊机构、201-工字钢导轨、202-电动葫芦、203-导向杆、204-滑块、205-伸缩油缸、206-固定座、207-一号油缸座、208-U型槽、3-行走机构、301-车架、302-旋转架、303-轮毂支架、304-轮胎、305-回转支撑、306-主销轴、307-档位销、308-转向油缸、309-档位孔、310-二号油缸座、311-轮胎驱动装置、4-驾驶装置总成、401-底座、402-驾驶座、403-操作台、5-动力电池、6-液压控制箱、7-液压动力站、8-电气控制箱、9-高压控制箱。The reference numerals are as follows: 1-gantry mechanism, 101-post, 101a-upper post, 101b-lower post, 101c-lifting cylinder, 101d-no. 3 cylinder block, 102-beam, 103-longitudinal beam, 2-hoisting mechanism , 201-I-beam guide rail, 202-electric hoist, 203-guide rod, 204-slider, 205-telescopic cylinder, 206-fixed seat, 207-No.1 cylinder seat, 208-U-shaped groove, 3-travel mechanism , 301-frame, 302-rotating frame, 303-hub bracket, 304-tire, 305-slewing support, 306-king pin, 307-gear pin, 308-steering cylinder, 309-gear hole, 310- No. 2 oil cylinder block, 311- tire drive device, 4- driving device assembly, 401- base, 402- driver's seat, 403- console, 5- power battery, 6- hydraulic control box, 7- hydraulic power station, 8 -Electrical control box, 9-High voltage control box.
具体实施方式Detailed ways
下面结合附图详细描述本实施例。The present embodiment will be described in detail below with reference to the accompanying drawings.
如图1至图5所示,一种轮胎自行式悬臂吊车,包括门架机构1、起吊机构2、行走机构3、驾驶装置总成4、液压控制系统、电力控制系统及动力电池5,所述门架机构1包括四根立柱101,通过两根横梁102和两根纵梁103固定连接,所述行走机构3有两组且平行设置,所述门架机构1固定在行走机构2上,所述驾驶装置总成4与一组行走机构3固定连接,所述液压控制系统及电力控制系统固定在行走机构3上,所述动力电池5固定在门架机构1顶部,位于两根横梁102和两根纵梁103之间;所述起吊机构2包括工字钢导轨201、两组电动葫芦202及两组伸缩机构,两组所述伸缩机构对称设于门架机构1的横梁102两侧,所述工字钢导轨201设于横梁102下部,与伸缩机构固定连接,两组所述电动葫芦202与工字钢导轨201滑动连接且分别位于门架机构1的两侧。As shown in Figures 1 to 5, a tire self-propelled cantilever crane includes a
在本实施例中,所述伸缩机构包括导向杆203、滑块204及伸缩油缸205,所述导向杆203与横梁102平行设置且通过固定座206与横梁102固定连接,所述滑块204与导向杆203滑动连接,所述伸缩油缸205的两端通过一号油缸座207与滑块204和远离滑块204的立柱101铰接,所述工字钢导轨201与两组滑块204底部固定连接。In this embodiment, the telescopic mechanism includes a
在本实施例中,所述滑块204的前半段设有与导向杆203配合使用的通孔,后半段设有U型槽208,U型槽208两侧壁内表面之间的距离大于固定座206的高度。滑块204在伸缩油缸205的作用下能够沿着导向杆203滑动,在伸缩油缸205推动滑块204移动过程中,滑块204的U型槽208可越过伸缩油缸205伸长方向上的固定座206继续滑动一段距离,滑块204上设置U型槽208可以增加滑块204即工字钢导轨201在门架机构1的横梁102即隧道横向方向上的移动距离。In this embodiment, the first half of the
在本实施例中,所述行走机构3包括车架301、旋转架302、轮毂支架303、轮胎304、回转支撑305、主销轴306、档位销307及转向油缸308,所述轮毂支架303固定于轮胎304端面,轮毂支架303通过主轴销306与旋转架302铰接,旋转架302上设有多个档位孔309,轮毂支架303上设有档位销307,所述档位销307能够与旋转架302上的档位孔309配合,所述旋转架302与车架301之间通过回转支撑305连接,所述转向油缸308水平设置,其两端通过二号油缸座310与车架301和旋转架302铰接,所述轮胎304上还设有轮胎驱动装置311。根据弧形路面的倾斜角度,通过调节档位销307与相应的档位孔309配合使用,能使轮胎304与弧形路面垂直,保证轮胎302与路面最大程度接触,提高车架301的承载特性,减小轮胎302的磨损。通过转向油缸308带动旋转架302转动,轮胎驱动装置311可以选用带有驻车制动器的减速机马达,从而可以实现对轮胎304进行驱动和制动的控制。In this embodiment, the traveling mechanism 3 includes a
在本实施例中,所述立柱101包括上立柱101a、下立柱101b及升降油缸101c,上立柱101a为空心结构,套设在下立柱101b外,所述升降油缸101c平行于立柱101设置,其两端通过三号油缸座101d与上立柱101a和下立柱101b铰接,以控制立柱1的伸缩。In this embodiment, the column 101 includes an
在本实施例中,所述驾驶装置总成4包括底座401、驾驶座402及操作台403,所述驾驶座402、操作台403均与底座401固定连接。In this embodiment, the
在本实施例中,所述液压控制系统包括液压控制箱6、液压动力站7,所述液压控制箱7、液压动力站6分别相对设置在两组行走机构3上,位于两根立柱101之间。In this embodiment, the hydraulic control system includes a hydraulic control box 6 and a
在本实施例中,所述电力控制系统包括电气控制箱8、高压控制箱9,所述电气控制箱8、高压控制箱9设于一组行走机构上,位于门架机构1的两侧。In this embodiment, the power control system includes an electrical control box 8 and a high-voltage control box 9 , which are arranged on a group of traveling mechanisms and located on both sides of the
本实用新型的创新点主要就在于对起吊机构2进行了改进,通过控制伸缩油缸205,带动滑块204沿着导向杆203移动,由于工字钢导轨201与滑块204固定连接,故伸缩油缸205能够控制工字钢导轨201沿着门架机构1的横梁102即隧道横向方向移动;电动葫芦202沿着工字钢导轨201的翼缘板滑动,可以根据起吊物料的重心调整两组电动葫芦202之间的距离。其中,液压控制系统、电力系统动力及动力电池5为整个吊车提供动力和电力支持,通过操作台403的操作来实现吊车的起吊、转向、移动等功能。The innovative point of the present invention is mainly to improve the hoisting mechanism 2. By controlling the
本实施例中,电动葫芦202采用是上海东普起重机械设备有限公司生产的DWH系列钢丝绳单梁电葫芦。In this embodiment, the electric hoist 202 adopts the DWH series wire rope single beam electric hoist produced by Shanghai Dongpu Hoisting Machinery Equipment Co., Ltd.
以上仅为本实用新型的优选实施例而已,并不用于限制本实用新型,对于本领域的技术人员来说,本实用新型可以有各种更改和变化。凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。The above are only preferred embodiments of the present invention, and are not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113003371A (en) * | 2021-03-02 | 2021-06-22 | 黑龙江省八达建筑安装工程有限公司 | Building steel conveyer of unloading in order fast |
| CN113998606A (en) * | 2021-11-01 | 2022-02-01 | 山东神州机械有限公司 | A tire crane capable of multi-unit linkage operation |
| CN119911814A (en) * | 2025-01-02 | 2025-05-02 | 中铁一局集团有限公司 | A tunnel traveling crane |
-
2019
- 2019-08-27 CN CN201921401577.8U patent/CN210915033U/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113003371A (en) * | 2021-03-02 | 2021-06-22 | 黑龙江省八达建筑安装工程有限公司 | Building steel conveyer of unloading in order fast |
| CN113003371B (en) * | 2021-03-02 | 2022-10-25 | 黑龙江省八达建筑安装工程有限公司 | Building steel conveyer of unloading in order fast |
| CN113998606A (en) * | 2021-11-01 | 2022-02-01 | 山东神州机械有限公司 | A tire crane capable of multi-unit linkage operation |
| CN119911814A (en) * | 2025-01-02 | 2025-05-02 | 中铁一局集团有限公司 | A tunnel traveling crane |
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| GR01 | Patent grant | ||
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| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20200703 |
