CN210911220U - Adjustable carbon fiber special-shaped pipe material coiling machine - Google Patents
Adjustable carbon fiber special-shaped pipe material coiling machine Download PDFInfo
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- CN210911220U CN210911220U CN201921310513.7U CN201921310513U CN210911220U CN 210911220 U CN210911220 U CN 210911220U CN 201921310513 U CN201921310513 U CN 201921310513U CN 210911220 U CN210911220 U CN 210911220U
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Abstract
Description
技术领域technical field
本实用新型涉及一种可调式碳纤维异形管材卷料机。The utility model relates to an adjustable carbon fiber special-shaped pipe coiling machine.
背景技术Background technique
在机械制造领域,通常会用到除圆管、方管之外的异形管,由于异形管形状不固定,无法像圆管一样,通过简单按压圆管移动,从而达到使圆管转动,将粘贴在圆管上的碳纤维预浸料,紧贴收卷在圆管圆周上,如果通过手工粘贴缠绕收卷,效率低下,不利于大批量的生产的同时,其收卷的质量要求无法达到保证。In the field of machinery manufacturing, special-shaped tubes other than round tubes and square tubes are usually used. Since the shape of the special-shaped tube is not fixed, it cannot be moved by simply pressing the round tube, so as to make the round tube rotate and paste The carbon fiber prepreg on the round tube is closely wound on the circumference of the round tube. If it is wound and wound by hand, the efficiency is low, which is not conducive to mass production. At the same time, the quality requirements of the winding cannot be guaranteed.
实用新型内容Utility model content
针对上述现有技术存在的缺陷,本实用新型要解决的技术问题是:快速紧贴收卷粘贴在异形管上的碳纤维预浸料,同时,能根据实际生产加工需求进行调整,根据异形管材长度与其碳纤维预浸料粘贴收卷位置进行调节生产。Aiming at the above-mentioned defects in the prior art, the technical problem to be solved by the present invention is: the carbon fiber prepreg that is wound and pasted on the special-shaped tube can be quickly and tightly wound, and at the same time, it can be adjusted according to the actual production and processing requirements, and the length of the special-shaped tube can be adjusted according to the length of the special-shaped tube. Adjust the production by sticking the winding position with its carbon fiber prepreg.
一种可调式碳纤维异形管材卷料机,包括有机架与水平设置的滚筒;An adjustable carbon fiber special-shaped pipe coiling machine, comprising a frame and a horizontally arranged drum;
所述机架包括由同一截面不同长度的多个型材拼接而成,所述型材圆周面均布设置有多个活动槽;The frame comprises a plurality of profiles with the same section and different lengths spliced together, and a plurality of movable grooves are evenly distributed on the circumferential surface of the profiles;
机架上设有用于固定异形管材的固定机构;所述固定机构包括相对设置的第一治具夹头与第二治具夹头,第一治具夹头与第二治具夹头能够分别沿活动槽移动安装设置,调节其之间距离;The frame is provided with a fixing mechanism for fixing special-shaped pipes; the fixing mechanism includes a first fixture chuck and a second fixture chuck that are oppositely arranged, and the first fixture chuck and the second fixture chuck can be respectively Move the installation settings along the movable groove to adjust the distance between them;
以及驱动固定机构转动的驱动机构;and a drive mechanism that drives the rotation of the fixed mechanism;
以及用于带动滚筒升降,并且使滚筒弹性抵持在异形管材上的抵持机构,所述抵持机构能够沿活动槽移动安装设置,改变滚筒对异形管材的抵持位置;and an abutting mechanism for driving the roller up and down and elastically abutting the roller against the special-shaped pipe, the abutting mechanism can be moved and installed along the movable groove to change the abutting position of the roller on the special-shaped pipe;
所述抵持机构包括通过直角角码安装设置在活动槽上的支架、设置支架上的气缸、第一弹簧与第二弹簧。The abutting mechanism includes a bracket installed on the movable groove through a right-angle code, a cylinder arranged on the bracket, a first spring and a second spring.
进一步地,所述滚筒和抵持机构设置在固定机构一侧或对称设置在固定机构的两侧。Further, the roller and the abutting mechanism are arranged on one side of the fixing mechanism or symmetrically arranged on both sides of the fixing mechanism.
进一步地,相邻型材之间的连接处均设有直角角码安装固定。Further, the joints between adjacent profiles are provided with right-angle codes for installation and fixation.
进一步地,所述抵持机构还包括竖向设置在支架两侧的型材,所述型材一侧设有用于导向滚筒上下活动的活动组件,所述滚筒一侧依次设有第一连接板、第二连接板与第三连接板,所述第一连接板、第二连接板与第三连接板分别与第一活动组件相连接,所述第一连接板设置在气缸的气缸轴上,所述第三连接板一侧间隔设有轴承安装板,所述滚筒通过轴承设置在轴承安装板之间,所述第三连接板上间隔设有第一螺杆,所述第一螺杆上螺纹配合有第一轴套,所述第二连接板配合套设在第一轴套上,所述第一弹簧套设在第一螺杆上,并位于第三连接板与第二连接板之间,所述第二连接板上间隔设有第二螺杆,所述第二螺杆上螺纹配合有第二轴套,所述第一连接板配合套设在第二轴套上,所述第二弹簧套设在第二螺杆上,并位于第二连接板与第一连接板之间。Further, the abutting mechanism also includes profiles vertically arranged on both sides of the bracket, one side of the profile is provided with a movable assembly for guiding the roller to move up and down, and one side of the roller is sequentially provided with a first connecting plate, a second Two connecting plates and a third connecting plate, the first connecting plate, the second connecting plate and the third connecting plate are respectively connected with the first movable assembly, the first connecting plate is arranged on the cylinder shaft of the cylinder, the A bearing mounting plate is spaced on one side of the third connecting plate, the roller is arranged between the bearing mounting plates through the bearing, the third connecting plate is spaced with a first screw, and the first screw is threaded with a first screw. a shaft sleeve, the second connecting plate is fitted on the first shaft sleeve, the first spring is sleeved on the first screw, and is located between the third connecting plate and the second connecting plate, the first spring is sleeved on the first screw The two connecting plates are provided with a second screw at an interval, the second screw is threaded with a second bushing, the first connecting plate is fitted on the second bushing, and the second spring is fitted on the second bushing. on the two screws and located between the second connecting plate and the first connecting plate.
进一步地,所述第一活动组件包括竖向设置在型材一侧表面的第一线轨或第一滑槽,所述第一线轨或第一滑槽上设有多个第一滑块,所述第一连接板、第二连接板与第三连接板分别与第一滑块相连接。Further, the first movable component includes a first linear rail or a first chute vertically arranged on one side surface of the profile, and a plurality of first sliding blocks are arranged on the first linear rail or the first chute, The first connecting plate, the second connecting plate and the third connecting plate are respectively connected with the first sliding block.
进一步地,所述驱动机构包括有第一转动电机与第一转动电机连接的减速机,所述第一治具夹头设置在减速机的输出轴上,所述活动槽内位于滚筒右端,通过螺母螺钉安装设置有第一电机安装板,所述减速机设置在第一电机安装板上。Further, the drive mechanism includes a reducer connected with the first rotating motor, the first fixture chuck is arranged on the output shaft of the reducer, the movable groove is located at the right end of the drum, The nut and screw are installed with a first motor mounting plate, and the reducer is arranged on the first motor mounting plate.
进一步地,所述固定机构还包括通过螺母螺钉配合安装设置在活动槽上,位于滚筒左端的固定板,所述固定板上设有第二线轨或第二滑槽,所述第二线轨的或第二滑槽内设有第二滑块,所述第二滑块上设有轴承座,所述第二治具夹头通过轴承设置在轴承座上,在所述轴承座一侧设有定位块,所述固定板上横向间隔设有多个销孔,所述定位块上设有通孔,使销柱穿过通孔与销孔配合固定。Further, the fixing mechanism also includes a fixing plate which is installed on the movable groove through the nut and screw, and is located at the left end of the drum. The fixing plate is provided with a second linear rail or a second sliding A second slider is arranged in the second chute, a bearing seat is arranged on the second slider, the second jig chuck is arranged on the bearing seat through the bearing, and a positioning device is arranged on one side of the bearing seat The fixing plate is provided with a plurality of pin holes at horizontal intervals, and the positioning block is provided with through holes, so that the pin posts pass through the through holes and are fixed with the pin holes.
进一步地,在其中一个第三连接板一侧的第二电机安装板,所述第二电机安装板一侧安装设置有第二转动电机,所述滚筒一端通过连轴器与第二转动电机输出轴相连接。Further, a second motor mounting plate on one side of one of the third connecting plates, a second rotating motor is installed on one side of the second motor mounting plate, and one end of the roller is output through a coupling and the second rotating motor. shafts are connected.
进一步地,所述机架内设有电箱,所述电箱内设有用于电路连接,控制气缸、第一转动电机与第二转动电机工作的控制板。Further, an electric box is arranged in the frame, and the electric box is provided with a control board for circuit connection and controlling the operation of the air cylinder, the first rotating motor and the second rotating motor.
优选的,所述第一连接板上对应第一轴套位置设有让位孔。Preferably, the first connecting plate is provided with an escape hole corresponding to the position of the first bushing.
综上所述,本实用新型相对于现有技术其有益效果是:To sum up, the beneficial effects of the present utility model relative to the prior art are:
本实用新型结构简单,通过机架由同一截面不同长度的多个型材拼接而成,降低了其设备外壳所需的生产成本同时,第一治具夹头与第二治具夹头能够分别沿活动槽移动安装设置,抵持机构能够沿活动槽移动安装设置,从而能根据实际不同批次的异形管材,调节其之间距离与改变滚筒对异形管材的抵持位置,生产时,人手将粘贴好碳纤维预浸料的异形管材,装夹在第一治具夹头与第二治具夹头之间,再通过抵持机构带动滚筒升降,并且使滚筒弹性抵持在异形管材的碳纤维预浸料位置,驱动机构带动固定机构转动,使装夹在第一治具夹头与第二治具夹头之间的异形管材转动,通过弹性抵持的滚筒使碳纤维紧贴收卷在异形管材上,从而提高其加工效率,满足批量生产需求。The utility model has a simple structure, and the frame is formed by splicing a plurality of profiles with the same section and different lengths, thereby reducing the production cost required for the equipment shell. The movable groove is moved and installed, and the abutting mechanism can be moved and installed along the movable groove, so that the distance between them can be adjusted and the position of the roller against the special-shaped pipe can be adjusted according to the actual different batches of special-shaped pipes. The special-shaped pipe with good carbon fiber prepreg is clamped between the first jig chuck and the second jig chuck, and then the roller is lifted and lowered by the resisting mechanism, and the roller is elastically pressed against the carbon fiber prepreg of the special-shaped pipe. At the material position, the driving mechanism drives the fixing mechanism to rotate, so that the special-shaped pipe clamped between the first fixture chuck and the second fixture chuck rotates, and the carbon fiber is tightly wound on the special-shaped pipe through the elastically resisting roller. , so as to improve its processing efficiency and meet the needs of mass production.
附图说明Description of drawings
图1为本实用新型一个实施例中一种可调式碳纤维异形管材卷料机的结构立体示意图;1 is a schematic structural perspective view of an adjustable carbon fiber special-shaped pipe coiling machine in an embodiment of the present utility model;
图2为本实用新型一个实施例中图1的A处放大示意图;Fig. 2 is the enlarged schematic diagram of the A place of Fig. 1 in one embodiment of the present utility model;
图3为本实用新型一个实施例中一种可调式碳纤维异形管材卷料机的剖面结构示意图;3 is a schematic cross-sectional structure diagram of an adjustable carbon fiber special-shaped pipe coiling machine in an embodiment of the present utility model;
图4为本实用新型一个实施例中的型材截面图。4 is a cross-sectional view of a profile in an embodiment of the present invention.
具体实施方式Detailed ways
下面结合附图说明和具体实施方式对本实用新型作进一步描述:The present utility model is further described below in conjunction with the accompanying drawings and the specific embodiments:
如图1至4所出示的,其本实用新型的实施例较佳地提供一种可调式碳纤维异形管材卷料机,包括有机架1与水平设置的滚筒3;所述机架1包括由同一截面不同长度的多个型材101拼接而成,所述型材101圆周面均布设置有多个活动槽102;As shown in Figures 1 to 4, the embodiment of the present invention preferably provides an adjustable carbon fiber special-shaped pipe coiling machine, which includes a
机架1上设有用于固定异形管材的固定机构2;所述固定机构2包括相对设置的第一治具夹头5与第二治具夹头6,第一治具夹头5与第二治具夹头6能够分别沿活动槽102移动安装设置,调节其之间距离;以及驱动固定机构2转动的驱动机构9;The
以及用于带动滚筒3升降,并且使滚筒3弹性抵持在异形管材上的抵持机构4,所述抵持机构4能够沿活动槽102移动安装设置,改变滚筒3对异形管材的抵持位置;And the abutment mechanism 4 used to drive the
所述抵持机构4包括通过直角角码103安装设置在活动槽102上的支架7、设置支架7上的气缸8、第一弹簧90与第二弹簧93,通过机架由同一截面不同长度的多个型材拼接而成,降低了其设备外壳所需的生产成本同时,第一治具夹头与第二治具夹头能够分别沿活动槽移动安装设置,抵持机构能够沿活动槽移动安装设置,从而能根据实际不同批次的异形管材,调节其之间距离与改变滚筒对异形管材的抵持位置,生产时,人手将粘贴好碳纤维预浸料的异形管材,装夹在第一治具夹头与第二治具夹头之间,再通过抵持机构带动滚筒升降,并且使滚筒弹性抵持在异型管的碳纤维预浸料位置,驱动机构带动固定机构转动,使装夹在第一治具夹头与第二治具夹头之间的异形管材转动,通过弹性抵持的滚筒使碳纤维紧贴收卷在异形管材上,从而提高其加工效率,满足批量生产需求。The abutting mechanism 4 includes a
所述滚筒3和抵持机构4设置在固定机构2一侧或对称设置在固定机构2的两侧,滚筒和抵持机构对称设置在固定机构两侧为更优的方案,使滚筒同时弹性抵持在异形管材两侧,加快其收卷效率与紧贴收卷的效果。The
所述相邻型材101之间的连接处均设有直角角码103安装固定,实现多变的安装结构方式。The joints between the
所述抵持机构4还包括竖向设置在支架7两侧的型材101,所述型材101一侧设有用于导向滚筒3上下活动的活动组件10,所述滚筒3一侧依次设有第一连接板84、第二连接板85与第三连接板86,所述第一连接板84、第二连接板85与第三连接板86分别与第一活动组件10相连接,所述第一连接板83设置在气缸8的气缸轴上,所述第三连接板86一侧间隔设有轴承安装板87,所述滚筒3通过轴承设置在轴承安装板87之间,所述第三连接板86上间隔设有第一螺杆 88,所述第一螺杆88上螺纹配合有第一轴套89,所述第二连接板85 配合套设在第一轴套89上,所述第一弹簧90套设在第一螺杆88上,并位于第三连接板86与第二连接板85之间,所述第二连接板85上间隔设有第二螺杆91,所述第二螺杆91上螺纹配合有第二轴套92,所述第一连接板83配合套设在第二轴套92上,所述第二弹簧93套设在第二螺杆91上,并位于第二连接板85与第一连接板83之间,通过气缸带动第一连接板升降移动,从而使第二连接板与第三连接板同时上下移动,带动滚筒升降移动,使滚筒升降抵持在异形管材上,通过第一弹簧与第二弹簧的弹性作用力,在异形管材转动时,使滚筒弹性紧贴在异形管材上,并随着异形管材转动,滚筒紧贴升降移动,从而使碳纤维预浸料紧贴收卷在异形管材上。The abutting mechanism 4 also includes
所述第一活动组件10包括竖向设置在型材101一侧表面的第一线轨82或第一滑槽,所述第一线轨82或第一滑槽上设有多个第一滑块83,所述第一连接板84、第二连接板85与第三连接板86分别与第一滑块83相连接,通过第一线轨或第一滑槽,与第一滑块的配合,使气缸驱动第一连接板、第二连接板与第三连接板的移动时,起到限位与导向的作用。The first
所述驱动机构9包括有第一转动电机61与第一转动电机61连接的减速机62,所述第一治具夹头5设置在减速机62的输出轴上,所述活动槽102内位于滚筒3右端,通过螺母螺钉安装设置有第一电机安装板63,所述减速机62设置在第一电机安装板63上,螺母设置在活动槽内,第一电机安装板通过螺钉与螺母连接,使第一电机安装板能沿活动槽移动,从而使第一治具夹头移动,根据不同生产批次的不同异形管材长度,固定安装,而通过第一转动电机与减速机带动第一治具夹头转动,从而使异型管转动。The driving mechanism 9 includes a
所述固定机构2还包括通过螺母螺钉配合安装设置在活动槽102 上,位于滚筒3左端的固定板21,所述固定板21上设有第二线轨22 或第二滑槽,所述第二线轨22的或第二滑槽内设有第二滑块27,所述第二滑块27上设有轴承座23,所述第二治具夹头6通过轴承设置在轴承座23上,在所述轴承座23一侧设有定位块24,所述固定板 21上横向间隔设有多个销孔25,所述定位块24上设有通孔26,使销柱穿过通孔26与销孔25配合固定,螺母设置在活动槽内,固定板通过螺钉与螺母连接,使固定板能沿活动槽移动,从而使第二治具夹头移动,根据不同生产批次的不同异形管材长度,固定安装,使用时,人手将异型管一端插接在第一治具夹头上,再通过第二治具夹头沿第二线轨或第二滑槽移动,使第二治具夹头装夹固定在异形管材另一端,从而实现异形管材的装夹固定,且能根据同批次异形管材的不同长度,进行小距离的调节装夹。The
在其中一个第三连接板86一侧的第二电机安装板71,所述第二电机安装板71一侧安装设置有第二转动电机72,所述滚筒3一端通过连轴器73与第二转动电机72输出轴相连接,第二转动电机带动滚筒转动,从而在滚筒弹性抵持在异型管上时,滚筒与异型管同时转动,达到更好的紧贴收卷碳纤维预浸料的效果。A second
所述机架1内设有电箱74,所述电箱74内设有用于电路连接,控制气缸8、第一转动电机61与第二转动电机72工作的控制板。The
所述第一连接板83上对应第一轴套89位置设有让位孔76,从而避免滚筒受异型管抵持,第三连接板向上移动距离过大,其第一螺杆顶持在第一连接板上,造成干涉无法工作。The first connecting
以上显示和描述了本实用新型的基本原理和主要特征以及本实用新型的优点,本行业的技术人员应该了解,本实用新型不受上述实施例的限制,上述实施例和说明书中描述的只是说明本实用新型的原理,在不脱离本实用新型精神和范围的前提下,本实用新型还会有各种变化和改进,这些变化和改进都落入要求保护的本实用新型范围内。本实用新型要求保护范围由所附的权利要求书及其等效物界定。The basic principles and main features of the present invention and the advantages of the present invention have been shown and described above. Those skilled in the art should understand that the present invention is not limited by the above-mentioned embodiments, and the descriptions in the above-mentioned embodiments and the description are only illustrative. The principle of the present utility model, without departing from the spirit and scope of the present utility model, the present utility model will also have various changes and improvements, and these changes and improvements all fall within the scope of the claimed utility model. The claimed scope of the present invention is defined by the appended claims and their equivalents.
Claims (10)
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| Application Number | Priority Date | Filing Date | Title |
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| CN201921310513.7U CN210911220U (en) | 2019-08-13 | 2019-08-13 | Adjustable carbon fiber special-shaped pipe material coiling machine |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201921310513.7U CN210911220U (en) | 2019-08-13 | 2019-08-13 | Adjustable carbon fiber special-shaped pipe material coiling machine |
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| CN210911220U true CN210911220U (en) | 2020-07-03 |
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| CN201921310513.7U Expired - Fee Related CN210911220U (en) | 2019-08-13 | 2019-08-13 | Adjustable carbon fiber special-shaped pipe material coiling machine |
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| CN (1) | CN210911220U (en) |
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