CN210910490U - Integral type septic tank pouring mold and septic tank of pouring - Google Patents
Integral type septic tank pouring mold and septic tank of pouring Download PDFInfo
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- CN210910490U CN210910490U CN201920710963.9U CN201920710963U CN210910490U CN 210910490 U CN210910490 U CN 210910490U CN 201920710963 U CN201920710963 U CN 201920710963U CN 210910490 U CN210910490 U CN 210910490U
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Abstract
The utility model provides an integral type septic tank pouring mold and septic tank of pouring, this integral type septic tank pouring mold sets up through the lift that utilizes the mold core, pour the complete septic tank of department in the mould after, make the mold core descend in advance, break away from with the septic tank, in order to overcome septic tank drawing of patterns in-process, the inner wall has the too big technical problem of stiction, this integral type septic tank is through once pouring the shaping, and in the forming process, form continuous enhancement shirt rim and continuous strengthening rib on the cell wall, the reinforcing is reinforceed to the septic tank with the strengthening rib to the utilization enhancement shirt rim, in order to overcome septic tank drawing of patterns in-process, the inner wall has the too big technical problem of stiction.
Description
Technical Field
The utility model relates to a concrete placement technical field specifically is an integral type septic tank casting mold and the septic tank of pouring.
Background
The Chinese rural toilet revolution reaches the popularization stage, the optimized popularization stage is reached from a brick septic tank and a concrete reinforced steel septic tank to the conventional integrated three-chamber septic tank, but the production mold for manufacturing the integrated three-chamber septic tank is still in the semi-mechanical and semi-manual production stage, the rapid mass production cannot be realized, and no new technical breakthrough exists for the defect.
Nowadays, the production process of the septic tank mold is diversified, and the simplest mode is a split production process, namely the mold is produced by being divided into an upper part and a lower part, and the upper part and the lower part are only required to be assembled together when the mold is used; however, in actual use, the production is divided into half parts, and assembly is required in use, so that the efficiency is low.
The utility model discloses a chinese patent that chinese utility model application number is CN201820228885.4 discloses a septic tank mould, including last mould and lower mould, it includes external mold and centre form to go up the mould, external mold and centre form rigid coupling become confined semi-cylindrical surface cavity, be equipped with a plurality of vibrators in the semi-cylindrical surface cavity, it sets up the upper flange to go up mould circumference, lower mould circumference sets up the lower flange, be equipped with the screw hole on the upper flange, be equipped with down the screw hole on the lower flange, it becomes the semi-cylindrical surface cavity with the lower mould spiro union to go up mould and surface equipartition a plurality of fins, it is equipped with the circular sprue gate that runs through the rectangle fin to go up the mould outside, be equipped with X shaped steel board in the circular sprue gate, it just is equipped with water inlet and delivery port respectively to.
However, the septic tank mould of the above patent is easy to cause that the static friction force between the side wall and the inner mould is too large in the process of demoulding the septic tank, so that the product is difficult to completely take out.
SUMMERY OF THE UTILITY MODEL
The utility model provides a, to above problem, the utility model provides a mould is pour to integral type septic tank, its lift setting through utilizing the mold core pours a complete septic tank back in the mould, makes the mold core descend in advance, breaks away from with the septic tank to overcome septic tank drawing of patterns in-process, the inner wall has the too big technical problem of stiction.
In order to achieve the above object, the utility model provides a following technical scheme:
an integral type septic tank pouring mould includes:
the casting platform is horizontally arranged in the overhead fashion and is arranged in a square shape;
the outer mold mechanism comprises a first template and a second template which surround the periphery of the pouring platform to form a pouring area for pouring the septic tank, the first template and the second template are respectively symmetrical and can be arranged on two sides of the length direction and the width direction of the pouring platform in a turnover manner, a sewage discharge port forming piece for forming a sewage discharge port in the septic tank is detachably arranged on any first template, and a sewage inlet forming piece for forming a sewage inlet of the septic tank and a lifting hole forming piece for forming a lifting hole for lifting the septic tank are respectively and detachably arranged on the other first template;
the connecting mechanism is arranged on the second template and is used for connecting the first template and the second template to form a pouring area;
the mold core mechanism is arranged on the pouring platform and comprises a mold core component arranged in the pouring area and a lifting driving component for driving the mold core component to lift along the vertical direction, and the mold core component separates the pouring area to form a pouring cavity matched with a cavity in the septic tank;
the communicating opening forming mechanism is arranged in the mold core assembly in a telescopic sliding mode and comprises communicating opening forming pieces of communicating openings between the chambers in the forming septic tank and a telescopic driving assembly for driving the communicating opening forming pieces to slide telescopically, and the communicating opening forming pieces can penetrate through the mold core assembly when sliding telescopically.
As an improvement, the splicing and overlapping positions of the first template and the second template are respectively provided with a positioning hole and a positioning nail which are mutually inserted.
As an improvement, the bottom positions of the first template and the second template are both provided with first forming grooves for forming reinforcing skirt rims for reinforcing the strength of the septic tank, and splicing seams formed by splicing the first forming grooves are both provided with first blocking blocks which are integrally connected with the first template;
the first template reaches the middle part position department of second template sets up the second shaping groove that is used for the shaping to strengthen the strengthening rib of septic tank intensity respectively, and the concatenation seam department that this second shaping groove spliced each other all is provided with the second plugging block, this second plugging block all with first template body coupling sets up.
As an improvement, symmetrical supporting feet are arranged on the outer walls of the first template and the second template, and the supporting feet can be arranged in a rotating mode.
As an improvement, the connection mechanism includes:
the first buckling part is arranged on the side wall of any side of the second template in the length direction;
the second buckling part is arranged on the side wall of the second template on the other side in the length direction relative to the first buckling part and is opposite to the first buckling part;
a disc-shaped clamping block is arranged at one end of the lock rod, which is correspondingly clamped with the first clamping piece; and
and the lock catch is hinged and arranged at one end of the lock rod, which is correspondingly clamped with the second clamping piece, and is clamped with the second clamping piece.
As an improvement, the mold core assembly comprises a plurality of mold cores which are arranged in a profiling mode with inner arms of all chambers of the septic tank, the interior of each mold core is arranged in a hollow mode, the lifting driving assembly is installed in each mold core, and the mold cores can penetrate through the pouring platform when being driven to descend by the lifting driving assembly.
As an improvement, the lift drive assembly comprises:
the screw rod is vertically arranged inside the mold core, and a first thread at the upper part of the screw rod and a second thread at the lower part of the screw rod are arranged in a reverse direction;
the first screw nut is sleeved at the top end of the screw rod, is matched with the first threads and is fixedly connected with a connecting plate inside the mold core;
the second screw nut is fixedly arranged on the pouring platform and is matched with the second thread;
the gearbox is mounted on the bottom end of the screw rod;
the driven gear is horizontally sleeved at the bottom end of the screw rod, is arranged in the gearbox and synchronously rotates along with the screw rod;
the driving gear is vertically arranged in the gearbox and correspondingly meshed with the driven gear; and
and the operating handle is rotatably arranged on the gearbox, is connected with the driving gear and drives the driving gear to synchronously rotate.
As an improvement, the telescopic drive assembly comprises:
the top end of the connecting rod is hinged with the communicating opening forming part and is arranged in a rotating mode around a rotating shaft fixedly arranged in the die core component; and
the pull rod is hinged to the bottom end of the connecting rod.
The utility model discloses pour mould's beneficial effect lies in:
(1) the utility model utilizes the lifting arrangement of the mold core, after a complete septic tank is poured in the mold, the mold core is lowered in advance and separated from the septic tank, so as to overcome the technical problem that the static friction force of the inner wall is too large in the process of demoulding the septic tank, perfectly ensure the integrity of the septic tank in the process of demoulding and improve the yield;
(2) the utility model realizes the direct pouring and forming of the sewage inlet, the sewage outlet, the lifting hole and the communication port by utilizing the detachable sewage inlet forming piece, the detachable sewage outlet forming piece, the detachable lifting hole forming piece and the telescopic communication port forming piece, and does not obstruct the subsequent demoulding of the product, and the product is formed in one step, thereby simplifying the steps of the production mechanism;
(3) the utility model can be disassembled by turning the first template and the second template, after the product is poured and formed, the static friction force between the external first template, the external second template and the outer wall of the product is removed by turning the first template and the second template, and the integrity of the product is further ensured;
(4) the utility model discloses a directly the fluting cooperation is pour at first template and second template and is formed the intensity of strengthening shirt rim and strengthening rib reinforcing product, and at the drawing of patterns in-process, the first template can not appear the condition of interfering with strengthening shirt rim and strengthening rib with the second template.
Two, to above problem, the utility model provides an integral type septic tank, it is through the one-time shaping of pouring, and in the forming process, forms continuous enhancement shirt rim and continuous strengthening rib on the pool wall, utilizes to strengthen shirt rim and strengthening rib and strengthen the reinforcement to the septic tank to overcome septic tank drawing of patterns in-process, the inner wall has the too big technical problem of stiction.
In order to achieve the above object, the utility model provides a following technical scheme:
an integrated septic tank comprises a plurality of chambers which are enclosed by integrally poured tank walls and partition plates, wherein along the flowing direction of sewage, the top positions of the tank walls on two sides are respectively provided with a sewage inlet and a sewage outlet, the top positions of the partition plates are provided with communicating ports which are communicated with two adjacent chambers, the sewage inlet, the sewage outlet and the communicating ports are arranged in a staggered way,
the inner wall and the outer wall of the pool wall are arranged in parallel, and the chambers are vertically arranged upwards in flaring form;
the top of the pool wall is provided with a continuous reinforcing skirt, and the vertical middle part of the pool wall is provided with a continuous reinforcing rib;
the sewage draining exit is arranged on the center line of the tank wall in the horizontal direction, and a hoisting hole is arranged on the tank wall on the other side of the tank wall opposite to the sewage draining exit.
The utility model discloses integral type septic tank's beneficial effect lies in:
(1) the utility model is formed by one-step pouring, and in the forming process, continuous reinforcing skirt rims and continuous reinforcing ribs are formed on the tank wall, and the reinforcing skirt rims and the reinforcing ribs are utilized to reinforce the septic tank, so as to overcome the technical problem that the static friction force of the inner wall is too large in the demoulding process of the septic tank;
(2) the utility model discloses a set up the hole for hoist and mount and just to setting up with the drain, make the septic tank by the in-process that hoist and mount shifted, can directly fix the couple that the line hung on hole for hoist and drain, just can realize the balance and the stability of septic tank in the transfer process.
To sum up, the utility model has the advantages of the structure is ingenious, degree of automation is high, the yield is high, processing is simple, is particularly useful for the integral type septic tank and pours technical field.
Drawings
FIG. 1 is a schematic view of the three-dimensional structure of the integrated septic tank of the utility model;
FIG. 2 is a schematic view of a three-dimensional structure of the integral septic tank casting mold of the utility model I;
FIG. 3 is a schematic view of a three-dimensional structure of the integral septic tank casting mold of the utility model II;
fig. 4 is a schematic view of a three-dimensional structure of the integral septic tank casting mold of the utility model;
fig. 5 is a schematic view of the three-dimensional structure of the integral septic tank casting mold of the utility model;
FIG. 6 is a schematic view of the broken structure of the lock rod of the present invention;
fig. 7 is a schematic front view of the second form of the present invention;
fig. 8 is a schematic front view of the first template of the present invention;
FIG. 9 is a schematic view of a sectional structure of the pouring mold for an integrated septic tank of the present invention;
FIG. 10 is a schematic view of the sectional structure of the pouring mold for an integrated septic tank of the present invention;
FIG. 11 is a schematic view of a partial structure of the mold core mechanism of the present invention;
fig. 12 is a schematic view of the fracture structure of the screw rod of the present invention;
fig. 13 is a schematic view of the three-dimensional structure of the lifting mechanism of the present invention;
FIG. 14 is an enlarged view of the structure at A in FIG. 13;
fig. 15 is an enlarged schematic structural view of the locking screw of the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and to simplify the description, but do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore should not be construed as limiting the present invention.
Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless specifically limited otherwise.
The first embodiment is as follows:
as shown in fig. 2, 3, 4, 5, 9 and 10, the integral septic tank casting mold comprises:
the casting platform 1 is horizontally built in the neutral color, and is arranged in a square shape;
the outer die mechanism 2 comprises a first die plate 21 and a second die plate 22 which surround the periphery of the pouring platform 1 to form a pouring area 11 for pouring the septic tank, wherein the first die plate 21 and the second die plate 22 are respectively symmetrical and can be arranged on two sides of the pouring platform 1 in the length direction and the width direction in a turnover mode, a sewage discharge port forming part 211 for forming a sewage discharge port in the septic tank is detachably arranged on any first die plate 21, and a sewage discharge port forming part 212 for forming a sewage discharge port of the septic tank and a hoisting hole forming part 213 for forming a hoisting hole for hoisting the septic tank are detachably arranged on the other first die plate 21;
the connecting mechanism 3 is arranged on the second template 22, and the connecting mechanism 3 is connected with the first template 21 and the second template 22 to form a pouring area 11;
the mold core mechanism 4 is installed on the pouring platform 1, and comprises a mold core component 41 arranged in the pouring area 11 and a lifting driving component 42 for driving the mold core component 41 to lift along the vertical direction, wherein the mold core component 41 separates the pouring area 11 to form a pouring cavity 111 matched with a cavity in a septic tank;
the communicating opening forming mechanism 5 is arranged in the mold core assembly 41 in a telescopic sliding mode, comprises a communicating opening forming piece 51 of a communicating opening between each cavity in the forming septic tank and a telescopic driving assembly 52 for driving the communicating opening forming piece 51 to be arranged in a telescopic sliding mode, and the communicating opening forming piece 51 can penetrate through the mold core assembly 41 when sliding and stretching.
The first form panel 21 and the second form panel 22 after being turned over are spliced by the connecting mechanism 3, so that the first form panel 21 and the second form panel 22 form a casting area 11, then the drain outlet forming piece 211, the drain inlet forming piece 212 and the hoisting hole forming piece 213 are screwed on the first form panel 21 in a threaded connection manner to form a drain outlet, a drain inlet and a hoisting hole, in order to form the shape of the cavity, the mold core 411 on the mold core assembly 41 is arranged in the casting area 11 to be matched with the shape of the cavity, and the communication port is formed by extending the corresponding communication port forming piece 51 out of the corresponding mold core 411.
It is further explainable, in order to reduce the static friction force between integral type septic tank and the mould contact site as far as, the utility model discloses a can overturn first template 21 and second template 22 and set up, can dismantle drain formed part 211, dirty mouthful formed part 212 and hoist and mount hole formed part 213, with the collapsible setting of intercommunication mouthful formed part 51 to can descend the setting with mold core 411, accomplish at integral type septic tank and pour the back, demolish the mould except pouring platform 1, all the other parts that have the contact with integral type septic tank reduce the static friction force when integral type septic tank drawing of patterns septic tank.
As shown in fig. 7 and 8, as a preferred embodiment, first forming grooves 215 for forming reinforcing skirts for reinforcing the strength of the septic tank are formed at the bottom positions of the first formwork 21 and the second formwork 22, first blocking blocks 216 are arranged at splicing seams where the first forming grooves 215 are spliced with each other, and the first blocking blocks 216 are integrally connected with the first formwork 21;
the middle positions of the first template 21 and the second template 22 are respectively provided with a second forming groove 217 for forming reinforcing ribs for reinforcing the strength of the septic tank, and the splicing seams where the second forming grooves 217 are spliced with each other are provided with second blocking blocks 218, and the second blocking blocks 218 are integrally connected with the first template 21.
It should be noted that, the first forming groove 215 and the second forming groove 217 are arranged on the first mold plate 21 and the second mold plate 22 for forming the reinforcing skirt and the reinforcing rib, and in the process of splicing the first forming groove 215, the gap at the splicing position is blocked by the first blocking block 216, wherein the structure principle of the second forming groove 217 is similar to that of the first forming groove 215.
As shown in fig. 5, as a preferred embodiment, symmetrical supporting legs 210 are disposed on the outer walls of the first formwork 21 and the second formwork 22, and the supporting legs 210 are rotatably disposed.
It should be noted that the supporting feet 210 are used for supporting the first formwork 21 and the second formwork 22, so that the first formwork 21 and the second formwork 22 can be supported by the supporting feet 210 after being turned over and separated from the formed integrated septic tank, and suspension is avoided.
As shown in fig. 2, as a preferred embodiment, the first mold plate 21 and the second mold plate 22 are respectively provided with a positioning hole 214 and a positioning pin 221, which are inserted into each other, at the splicing and overlapping position, and the preliminary positioning during the splicing between the first mold plate 21 and the second mold plate 22 is realized through the cooperation between the positioning hole 214 and the positioning pin 221.
As shown in fig. 5 and 6, the connection mechanism 3 includes:
the first buckling piece 31 is arranged on the side wall of any side of the second template 22 in the length direction;
the second buckle piece 32 is installed on the side wall of the second template 22 on the other side in the length direction relative to the first buckle piece 31, and the second buckle piece 32 is arranged opposite to the first buckle piece 31;
a disc-shaped clamping block 331 is arranged at one end of the lock rod 33, which is correspondingly clamped with the first clamping piece 31; and
the lock catch 34 is hinged to one end of the lock rod 33, which is correspondingly clamped with the second fastener 32, and the lock catch 34 is clamped with the second fastener 32.
It should be noted that after the first template 21 and the second template 22 are primarily positioned by the cooperation between the positioning hole 214 and the positioning nail 221, the lock bar 33 is erected between the first fastener 31 and the second fastener 32, and then the lock catch 34 is rotated to make the lock catch 34 fasten the second fastener 32, so as to fix the spliced first template 21 and the second template 22.
As shown in fig. 11, as a preferred embodiment, the mold core assembly 41 includes a plurality of mold cores 411 disposed to be flush with the inner arms of the chambers of the septic tank, the mold cores 411 are disposed to be hollow, the lifting driving assembly 42 is installed in the mold cores 411, and the mold cores 411 can penetrate through the casting platform 1 when being driven to descend by the lifting driving assembly 42.
As shown in fig. 10 and 12, further, the lifting driving assembly 42 includes:
the screw rod 421 is vertically arranged inside the mold core 411, and a first thread 4211 at the upper part of the screw rod 421 and a second thread 4212 at the lower part of the screw rod are arranged in a reverse way;
the first lead screw nut 422 is sleeved at the top end of the lead screw 421, matched with the first thread 4211 and fixedly connected with the connecting plate 412 inside the mold core 411;
the second screw nut 423 is fixedly arranged on the pouring platform 1, and the second screw nut 423 is matched with the second thread 4212;
the gearbox 424 is mounted on the bottom end of the screw rod 421;
the driven gear 425 is horizontally sleeved at the bottom end of the screw rod 421, is installed in the gearbox 424 and synchronously rotates along with the screw rod 421;
a driving gear 426, wherein the driving gear 426 is vertically disposed in the transmission case 424, and is correspondingly engaged with the driven gear 425; and
an operating handle 427, said operating handle 427 being rotatably mounted to said gear box 424, being connected to said drive gear 426, and being configured to rotate said drive gear 426 in unison.
Furthermore, an optical axis guiding group 43 for guiding the mold core 411 is arranged on the casting platform 1, the optical axis guiding group 43 includes a plurality of optical axes 431 vertically arranged on the casting platform 1 and a sliding block 432 slidably arranged on the optical axes 431, and the sliding block 432 is connected with the inner wall of the mold core 411.
It should be noted that, the utility model provides a cavity is preferred 3, corresponds, the utility model provides a mold core 411 is preferred 3, and 3 mold cores 411 are equallyd divide and are do not driven through the lift drive assembly 42 that corresponds and go up and down.
It is further described that the driving gear 425 is driven to rotate by the operating handle 426, the lead screw 421 is driven to rotate by the engagement of the driving gear 425 and the driven gear 424, the lead screw nut 422 is driven to lift along the setting direction of the lead screw 421 by the rotation of the lead screw 421, and the mold core 411 correspondingly connected with the lead screw nut 422 is driven to lift.
Further, by providing the screw 421 with the first thread 4211 and the second thread 4212 which are opposite, when the screw 421 rotates one turn, the mold core 411 moves up or down by two turns, i.e. the sum of the distance moved by the first screw nut 422 and the distance moved by the screw 421.
It is worth explaining, the utility model discloses a mode that manual operation drove mold core 411 and goes up and down, nevertheless not only be restricted to manual operation, all still belong to through setting up the mode that motor or other automatic device drove mold core 411 and go up and down the utility model discloses in the protection scope.
As a preferred embodiment, as shown in fig. 9, the telescopic driving assembly 52 includes:
a connecting rod 521, a top end of the connecting rod 521 is hinged to the communicating opening forming part 51, and the connecting rod 521 is rotatably arranged around a rotating shaft 522 fixedly arranged inside the die core assembly 41; and
and the pull rod 523 is hinged with the bottom end of the connecting rod 521.
Need explain, the utility model discloses a pull rod 523 drives connecting rod 521 and revolves axle 522 rotation, makes intercommunication mouthful formed part 51 stretch out mold core 411, and intercommunication mouthful formed part 51 is contradicted with the outer wall of the mold core 411 that corresponds, and then through pouring the shaping intercommunication mouth.
It is further explained that the utility model discloses though make intercommunication mouth formed part 5 flexible through manual pull rod 523, nevertheless the utility model discloses and not only confine to and drive intercommunication mouth formed part 51 flexible through manual mode, all drive the flexible mode of intercommunication mouth formed part 51 through automatic mode and all belong to the utility model discloses in the protection range.
Example two:
fig. 13 is a schematic structural view of a second embodiment of the integral septic tank casting mold of the present invention; as shown in fig. 13, in which the same or corresponding components as those of the first embodiment are denoted by the same reference numerals as those of the first embodiment, only the points different from the first embodiment will be described below for the sake of convenience. The second embodiment is different from the first embodiment shown in fig. 1 in that:
as shown in fig. 13 to 15, an integral septic tank casting mold further comprises a lifting mechanism 6 erected above the casting platform 1 for lifting the molded septic tank, the lifting mechanism 6 comprises a lifting device and a lifting tool 61 driven by the lifting device to move up and down, the lifting tool 61 comprises a frame-shaped bracket 611, first fixing members 612 symmetrically and rotatably arranged at two sides in the bracket 611 and second fixing members 613 perpendicularly and symmetrically arranged at two sides of the first fixing members 612, a splayed bayonet 614 is arranged at a part where the first fixing members 612 and the second fixing members 613 are in interference fit with the septic tank, the bayonet 614 is fixed with a reinforcing rib on the septic tank in a clamping manner, connecting pieces 615 are arranged at the splicing ends of the first fixing members 612 and the second fixing members 613, and locking nuts 616 are arranged on the connecting pieces 615, the first fixing member 612 and the locking nut 616 of the second fixing member 613 are connected by a locking screw 617, and a positive thread 618 and a negative thread 619, which are oppositely arranged, are respectively provided on both sides of the locking screw 617 in the longitudinal direction.
It should be noted that the hoisting device in this application can be a small gantry crane or a large truss car, and all the well-known conventional hoisting equipment meeting the hoisting requirements in this application are within the scope of the present invention.
It is further described that, before lifting, the first fixing member 611 and the second fixing member 612 are folded by rotating the locking screw 617, so that the bayonet 614 is clamped on the reinforcing rib of the septic tank, then the lifting tool 61 is driven by the lifting device to be lifted upwards to drive the septic tank to move, then the lifted septic tank is rotated to a forward state by limiting the first fixing member 612, and then the septic tank is transferred to the open ground to be placed, so that the lifting operation is completed, time and labor are saved, and the folding and separating speed of the first fixing member 611 and the second fixing member 613 can be increased by rotating the locking screw 617 arranged on the front thread and the back thread.
Example three:
the first embodiment and the second embodiment of the present invention are described in the first embodiment and the second embodiment of the present invention, respectively.
As shown in fig. 1, an integrated septic tank comprises a plurality of chambers 30 surrounded by integrally poured tank walls 10 and partition plates 20, wherein along the flowing direction of sewage, the top positions of the tank walls 10 on both sides are respectively provided with a sewage inlet 101 and a sewage outlet 102, the top position of the partition plate 20 is provided with a communication port 201 for communicating two adjacent chambers 30, and the sewage inlet 101, the sewage outlet 102 and the communication port 201 are arranged in a staggered manner;
the inner wall and the outer wall of the pool wall 10 are arranged in parallel, and the chambers 30 are vertically arranged upwards in flaring manner;
the top of the pool wall 10 is provided with a continuous reinforcing skirt 104, and the vertical middle part of the pool wall 10 is provided with a continuous reinforcing rib 105;
the sewage draining exit 102 is arranged on the middle line of the tank wall 10 in the horizontal direction, and a lifting hole 103 is arranged on the tank wall 10 on the other side opposite to the sewage draining exit 102 relative to the sewage draining exit 102.
It should be noted that, the utility model provides a cavity 30 is preferred three, is first cavity 30a, second cavity 30b and third cavity 30c respectively along the flow direction of liquid dung sewage, the volume of third cavity 30c is greater than the volume of first cavity 30a, and the volume of first cavity 30a is greater than the volume of second cavity 30b, and sewage at first gets into first cavity 30a from sewage inlet 101, and the great solids of proportion and parasitic ovum etc. precipitate in first cavity 30a, begin preliminary fermentation and decompose, and the sewage that has handled through first cavity 30a can divide into the four layers: the fermented biogas, the pasty fecal sewage, the relatively clear fecal sewage and the solid fecal sewage flow into the second chamber 30b after the preliminary decomposition, while the fecal sewage floating on the upper surface and the fecal sewage settled on the lower surface are left in the first chamber 30a for further fermentation. In the second chamber 30b, the manure continues to ferment and decompose, the eggs continue to sink, pathogens gradually die, the manure is further rendered harmless, the thickness of the produced manure skin and manure residues is significantly reduced compared to the first chamber 30a, the manure flowing into the third chamber 30c has generally become thoroughly decomposed, wherein germs and parasitic eggs are substantially killed, and the third chamber 30c functions primarily to temporarily store the substantially harmless manure.
Further explaining, the utility model discloses a reinforce the intensity of integral type septic tank, when pouring integral type septic tank, directly pour the shaping on the cell wall 10 and go out enhancement shirt rim 104 and strengthening rib 105, utilize and strengthen shirt rim 104 and strengthening rib 105, strengthen the upper portion and the middle part of integral type septic tank, can not appear the not enough damaged condition of intensity during the messenger drawing of patterns.
It is further described that the sewage inlet 101, the sewage outlet 102 and the communication port 201 are arranged in a staggered manner, so that the blockage of the sewage inlet pipe, the conduit and the sewage discharge pipe can be avoided.
In addition, at the in-process that the integral type septic tank was pour, the concrete paste passes through the electromagnetic shaker vibrations, and the structure is more inseparable between the thick liquids, and the product strength after the shaping promotes greatly, just the utility model discloses an optimal glass fiber reinforced cement that adopts of concrete paste.
The working process is as follows:
the first template 21 and the second template 22 are turned to be vertically arranged, the first template 21 and the second template 22 are clamped between a first buckle part 31 and a second buckle part 32 through a lock rod 33 and a lock catch 34, the first template 21 and the second template 22 are spliced to form a pouring area 11, then a lifting driving assembly 42 drives a mold core 411 to lift, the lifted mold core separates the pouring area 11 to form a pouring cavity 111, a drain outlet formed part 211, a sewage inlet formed part 212 and a hoisting hole formed part 213 are rotated to be abutted against a corresponding mold core 411 through thread fit on the first template 21, a communication opening formed part 51 is driven to be extended and retracted to be abutted against the corresponding mold core 411 through a telescopic driving assembly 52, a release agent is synchronously and uniformly coated in the pouring cavity 111, concrete slurry is poured into the pouring cavity 111, the poured concrete slurry is vibrated and compacted through a vibrator, and after the poured concrete slurry is solidified, drive intercommunication mouth formed part 51 through flexible drive assembly 52 and reset, demolish drain formed part 211, advance dirty mouthful formed part 212 and hoist and mount hole formed part 213 through the rotation, drive through lift drive assembly 42 the decline of mold core 411 resets, makes mold core 411 break away from with the concrete thick liquids that solidify, through dismantling locking lever 33 and hasp 34, makes first template 21 and second template 22 break away from the connected state, afterwards, first template 21 and second template 22 of upset, after fixing fashioned integral type septic tank through anchor clamps, utilize to hang equipment and anchor clamps after being connected, shift the output with the integral type septic tank.
The above description is only exemplary of the present invention and should not be taken as limiting the scope of the present invention, as any modifications, equivalents, improvements and the like made within the spirit and principles of the present invention are intended to be included within the scope of the present invention.
Claims (9)
1. The utility model provides a mould is pour to integral type septic tank which characterized in that includes:
the casting platform (1) is horizontally arranged in the overhead fashion and is arranged in a square shape;
the outer die mechanism (2), the outer die mechanism (2) includes a first template (21) and a second template (22) which surround the pouring platform (1) and form a pouring area (11) for pouring the septic tank, the first template (21) and the second template (22) are respectively symmetrical and can be arranged on two sides of the pouring platform (1) in the length direction and the width direction in a turnover mode, a sewage outlet formed part (211) of a sewage inlet of the formed septic tank can be detachably arranged on any first template (21), and a sewage inlet formed part (212) of the sewage inlet of the formed septic tank and a hoisting hole formed part (213) of a hoisting hole for hoisting the septic tank can be detachably arranged on the other first template (21);
the connecting mechanism (3) is arranged on the second template (22) and is used for connecting the first template (21) and the second template (22) to form a pouring area (11);
the mold core mechanism (4) is installed on the pouring platform (1) and comprises a mold core assembly (41) arranged in the pouring area (11) and a lifting driving assembly (42) for driving the mold core assembly (41) to lift along the vertical direction, and the mold core assembly (41) separates the pouring area (11) to form a pouring cavity (111) matched with a cavity in the septic tank;
the communicating opening forming mechanism (5), the communicating opening forming mechanism (5) is arranged in the mold core assembly (41) in a telescopic sliding mode, the communicating opening forming part (51) comprises communicating openings between the chambers in the forming septic tank and a telescopic driving assembly (52) for driving the communicating opening forming part (51) to slide and set in a telescopic mode, and when the communicating opening forming part (51) slides and stretches out and draws back, the mold core assembly (41) can be penetrated through.
2. The integral septic tank pouring mold according to claim 1, wherein the first formwork (21) and the second formwork (22) are provided with a positioning hole (214) and a positioning nail (221) at the splicing and overlapping positions, respectively.
3. The integral septic tank pouring mold according to claim 1, wherein the bottom positions of the first template (21) and the second template (22) are respectively provided with a first forming groove (215) for forming a reinforcing skirt edge for reinforcing the strength of the septic tank, and the joint seams of the first forming grooves (215) which are mutually spliced are respectively provided with a first blocking block (216), and the first blocking blocks (216) are respectively and integrally connected with the first template (21);
the middle position department of first template (21) and second template (22) offers second shaping groove (217) that is used for the shaping to strengthen the strengthening rib of septic tank intensity respectively, and the concatenation seam department that this second shaping groove (217) spliced each other all is provided with second shutoff piece (218), this second shutoff piece (218) all with first template (21) body coupling sets up.
4. The integral septic tank casting mold according to claim 1, wherein the outer walls of the first formwork (21) and the second formwork (22) are provided with symmetrical supporting legs (210), and the supporting legs (210) are rotatably arranged.
5. An integral septic tank casting mould according to claim 1, characterised in that the connection means (3) comprises:
the first buckling piece (31), the first buckling piece (31) is installed on the side wall of the second template (22) on any side in the length direction;
the second buckling piece (32) is arranged on the side wall of the second template (22) on the other side in the length direction relative to the first buckling piece (31), and the second buckling piece (32) is arranged opposite to the first buckling piece (31);
a disc-shaped clamping block (331) is arranged at one end, correspondingly clamped with the first clamping piece (31), of the lock rod (33); and
the lock catch (34) is hinged to one end, correspondingly clamped, of the lock rod (33) and the second clamping piece (32), and the lock catch (34) is clamped with the second clamping piece (32).
6. The integral septic tank casting mold according to claim 1, wherein the mold core assembly (41) comprises a plurality of mold cores (411) which are arranged in a shape of a contour with the inner arm of each chamber of the septic tank, the interior of the mold cores (411) is hollow, the lifting driving assembly (42) is installed in the mold cores (411), and the mold cores (411) can penetrate through the casting platform (1) when being driven to descend by the lifting driving assembly (42).
7. An integral septic tank casting mould according to claim 6, characterised in that said lifting driving assembly (42) comprises:
the screw rod (421), the said screw rod (421) is mounted inside the said mould core (411) vertically, the first whorl (4211) of its upper portion is set up with the second whorl (4212) of the inferior part reversely;
the first lead screw nut (422) is sleeved at the top end of the lead screw (421), matched with the first thread (4211) and fixedly connected with a connecting plate (412) inside the mold core (411);
the second screw nut (423) is fixedly arranged on the pouring platform (1) and matched with a second thread (4212);
the gearbox (424), the gearbox (424) is installed on the bottom end of the screw rod (421);
the driven gear (425), the driven gear (425) is horizontally sleeved at the bottom end of the screw rod (421), is installed in the gearbox (424), and synchronously rotates along with the screw rod (421);
a driving gear (426), wherein the driving gear (426) is vertically arranged in the gearbox (424) and correspondingly meshed with the driven gear (425); and
the operating handle (427) is rotatably arranged on the gearbox (424), is connected with the driving gear (426) and drives the driving gear (426) to synchronously rotate.
8. An integral septic tank casting mould according to claim 1, characterised in that said telescopic driving assembly (52) comprises:
the top end of the connecting rod (521) is hinged with the communication opening forming part (51) and is rotatably arranged around a rotating shaft (522) fixedly arranged in the die core component (41); and
the pull rod (523), the pull rod (523) with the bottom of connecting rod (521) is articulated to be set up.
9. The utility model provides an integral type septic tank pouring mould pours septic tank of any claim 1-8, includes a plurality of cavities (30) that are enclosed by the pool wall (10) of integrative casting shaping and baffle (20), along the flow direction of sewage, the top position of the pool wall (10) of both sides has seted up into dirty mouthful (101) and drain (102) respectively, the top position of baffle (20) has seted up intercommunication mouth (201) that communicate adjacent two the cavity (30), dirty mouthful (101), drain (102) and intercommunication mouth (201) staggered arrangement set up its characterized in that:
the inner wall and the outer wall of the pool wall (10) are arranged in parallel, and the chambers (30) are vertically arranged upwards in a flaring manner;
the top of the pool wall (10) is provided with a continuous reinforcing skirt (104), and the vertical middle part of the pool wall (10) is provided with a continuous reinforcing rib (105);
the sewage draining exit (102) is arranged on the center line of the tank wall (10) in the horizontal direction, and a hoisting hole (103) is arranged on the tank wall (10) on the other side, opposite to the sewage draining exit (102), relative to the sewage draining exit (102).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920710963.9U CN210910490U (en) | 2019-05-17 | 2019-05-17 | Integral type septic tank pouring mold and septic tank of pouring |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920710963.9U CN210910490U (en) | 2019-05-17 | 2019-05-17 | Integral type septic tank pouring mold and septic tank of pouring |
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| Publication Number | Publication Date |
|---|---|
| CN210910490U true CN210910490U (en) | 2020-07-03 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201920710963.9U Active CN210910490U (en) | 2019-05-17 | 2019-05-17 | Integral type septic tank pouring mold and septic tank of pouring |
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| Country | Link |
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| CN (1) | CN210910490U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110076887A (en) * | 2019-05-17 | 2019-08-02 | 湖州国盛环保工程有限公司 | Integrated septic tank pouring mold and method and poured septic tank |
| CN113246271A (en) * | 2021-06-03 | 2021-08-13 | 安徽智恒机械设备有限公司 | Prefabricated part machining and forming device and working method thereof |
-
2019
- 2019-05-17 CN CN201920710963.9U patent/CN210910490U/en active Active
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110076887A (en) * | 2019-05-17 | 2019-08-02 | 湖州国盛环保工程有限公司 | Integrated septic tank pouring mold and method and poured septic tank |
| CN110076887B (en) * | 2019-05-17 | 2023-11-17 | 湖州国盛环保工程有限公司 | Integral septic tank pouring mold, method and poured septic tank |
| CN113246271A (en) * | 2021-06-03 | 2021-08-13 | 安徽智恒机械设备有限公司 | Prefabricated part machining and forming device and working method thereof |
| CN113246271B (en) * | 2021-06-03 | 2022-09-27 | 安徽智恒机械设备有限公司 | Prefabricated part machining and forming device and working method thereof |
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