CN210907641U - Die-cut forming die structure of guide slot one-step method - Google Patents
Die-cut forming die structure of guide slot one-step method Download PDFInfo
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Abstract
本实用新型公开了一种导槽一步法冲切成型模具结构,包括上模和下模,所述上模包括上模座,所述上模座设有压料板、成型凸模和位于成型凸模旁的冲孔冲头,所述冲孔冲头的工作端低于成型凸模的工作端,所述下模包括下模座,所述下模座上设有下模块,所述下模块设有下刀块和镶件,所述下刀块和镶件之间设有供冲孔冲头穿过的冲切孔,所述镶件位于成型凸模下方,所述上模座和下模座之间设置有驱动机构,冲孔冲头对工件进行冲孔的过程或冲孔冲头对工件完成冲孔后,所述驱动机构为镶件提供下行空间。本实用新型能在一个工位中实现冲孔和凸台的成型,提高生产节拍。
The utility model discloses a one-step punching and forming die structure with a guide groove, which comprises an upper die and a lower die, the upper die comprises an upper die base, and the upper die base is provided with a pressing plate, a forming punch and a die located at the bottom of the die. The punching punch beside the forming punch, the working end of the punching punch is lower than the working end of the punching punch, the lower die includes a lower die seat, and a lower module is arranged on the lower die seat, and the lower die seat is provided with a lower module. The lower module is provided with a lower knife block and an insert, a punching hole for the punching punch to pass through is arranged between the lower knife block and the insert, the insert is located under the forming punch, and the upper die seat A drive mechanism is arranged between the die base and the lower die base, and the drive mechanism provides a downward space for the insert during the process of punching the workpiece by the punching punch or after the punching punch completes the punching of the workpiece. The utility model can realize the punching and the forming of the boss in one station, thereby improving the production rhythm.
Description
技术领域technical field
本实用新型涉及汽车零部件生产研究领域中的一种模具,特别是一种导槽一步法冲切成型模具结构。The utility model relates to a mold in the research field of auto parts production, in particular to a one-step punching and forming mold structure for a guide groove.
背景技术Background technique
导槽、导轨是由滚压弯曲得到半成品后,再由冲切得到成品,最后导槽焊接在A柱、B柱和C柱上面,导轨与支架焊接支架,装车后用于对玻璃升降的保护和导向。The guide grooves and guide rails are semi-finished products obtained by rolling and bending, and then the finished products are obtained by punching. Finally, the guide grooves are welded on the A-pillar, B-pillar and C-pillar. Protect and guide.
装在汽车上后的导槽和导轨存在装配关系,需要非常顺的连接、过度,否则玻璃在升降过程中将受阻。There is an assembly relationship between the guide groove and the guide rail after being installed on the car, which requires a very smooth connection and transition, otherwise the glass will be blocked during the lifting process.
而导槽在过度位置涉及缺口和凸台两个特征,常规模具的做法做成1模2工位,先将导槽放到模具中的第一个工位,合模后在导槽上冲出缺口,模具分开,再将导槽放置到模具的第二个工位成型,再次合模后,在导槽上成型出凸台。由于成型一个导槽需要两个工位,生产节拍低。The guide groove involves two features, the gap and the boss in the excessive position. The conventional mold is made into 1 mold and 2 stations. The guide groove is first placed in the first station in the mold, and then punched on the guide groove after the mold is closed. The gap is made, the mold is separated, and the guide groove is placed in the second station of the mold to form. After the mold is closed again, a boss is formed on the guide groove. Since two stations are required to form a guide groove, the production cycle time is low.
实用新型内容Utility model content
本实用新型的目的,在于提供一种导槽一步法冲切成型模具结构,其能在一个工位中完成冲切和成型,提高生产节拍。The purpose of the present utility model is to provide a one-step punching and forming die structure with a guide groove, which can complete punching and forming in one station and improve the production rhythm.
本实用新型解决其技术问题的解决方案是:一种导槽一步法冲切成型模具结构,包括上模和下模,所述上模包括上模座,所述上模座设有压料板、成型凸模和位于成型凸模旁的冲孔冲头,所述冲孔冲头的工作端低于成型凸模的工作端,所述下模包括下模座,所述下模座上设有下模块,所述下模块设有下刀块和镶件,所述下刀块和镶件之间设有供冲孔冲头穿过的冲切孔,所述镶件位于成型凸模下方,所述上模座和下模座之间设置有驱动机构,冲孔冲头对工件进行冲孔的过程或冲孔冲头对工件完成冲孔后,所述驱动机构为镶件提供下行空间。The solution to the technical problem of the utility model is as follows: a one-step punching and forming die structure with a guide groove, including an upper die and a lower die, the upper die includes an upper die seat, and the upper die seat is provided with a pressing material A plate, a forming punch and a punching punch located beside the forming punch, the working end of the punching punch is lower than the working end of the forming punch, the lower die includes a lower die seat, and the lower die seat is on the upper There is a lower module, the lower module is provided with a lower knife block and an insert, a punching hole for the punching punch to pass through is arranged between the lower knife block and the insert, and the insert is located in the forming punch Below, a drive mechanism is arranged between the upper die base and the lower die base. During the process of punching the workpiece by the punching punch or after the punching punch completes the punching of the workpiece, the driving mechanism provides a downward movement for the insert. space.
上述模具结构至少具有以下有益效果:合模时,冲孔冲头在工件上实现冲孔,冲孔冲头对工件进行冲孔的过程或冲孔冲头对工件完成冲孔后,驱动机构为镶件提供下行空间,成型凸模驱使镶件下行,成型凸模和镶件在工件上成型出凸台,与现有技术相比,在一个工位中实现冲孔和凸台的成型,提高生产节拍。The above-mentioned die structure has at least the following beneficial effects: when the die is closed, the punching punch realizes punching on the workpiece, the process of punching the workpiece by the punching punch or after the punching punch completes the punching of the workpiece, the driving mechanism is: The insert provides a downward space, the forming punch drives the insert to go down, and the forming punch and the insert form a boss on the workpiece. Production beats.
作为上述技术方案的进一步改进,所述驱动机构包括设置在上模座的上模打块和设置在下模座上的滑动组件,所述滑动组件的执行端伸到镶件的下方。在合模过程中,上模打块与滑动组件压触后,驱使滑动组件的执行端移动,为镶件让出下行空间。As a further improvement of the above technical solution, the driving mechanism includes an upper die punching block arranged on the upper die base and a sliding assembly arranged on the lower die base, and the execution end of the sliding assembly extends below the insert. During the mold clamping process, after the punching block of the upper die is pressed into contact with the sliding component, the actuator end of the sliding component is driven to move, so as to make room for the downward movement of the insert.
作为上述技术方案的进一步改进,所述镶件的下端面设有靠近冲切孔的第一平面、远离冲切孔的第二平面和连接第一平面和第二平面的过渡平面,第二平面高于第一平面,合模的过程,上模打块驱使滑块组件的执行端让远离冲切孔的方向移动,滑块组件的执行端与镶件的接触点从第一平面移动到第二平面。在合模过程中,成型凸模驱使镶件下行,上模打块与滑动组件压触后,滑动组件的执行端沿着第一平面和过渡平面移动到第二平面,为镶件让出下行空间。在让出下行空间的过程中,成型凸模和镶件对工件成形。As a further improvement of the above technical solution, the lower end surface of the insert is provided with a first plane close to the punching hole, a second plane far away from the punching hole, and a transition plane connecting the first plane and the second plane. The second plane Higher than the first plane, in the process of mold clamping, the upper mold block drives the execution end of the slider assembly to move away from the punching hole, and the contact point between the execution end of the slider assembly and the insert moves from the first plane to the first plane. Two planes. During the mold clamping process, the forming punch drives the insert to go down, and after the upper die is pressed into contact with the sliding component, the execution end of the sliding component moves to the second plane along the first plane and the transition plane to make way for the insert to go down. space. The forming punch and insert form the workpiece in the process of making way for the down space.
作为上述技术方案的进一步改进,所述滑动组件包括固定块、滑块和安装在滑块上的滑块打块,所述滑块打块为滑动组件的执行端,所述固定块和滑块之间设有弹性复位件,滑块的上部设有第一驱动面,所述上模打块设有第二驱动面。开模后,弹性复位件驱使滑块和滑块打块复位。复位过程中,滑块打块沿着第二平面和过渡平面移动到第一平面,镶件上行复位。As a further improvement of the above technical solution, the sliding component includes a fixed block, a sliding block and a sliding block mounted on the sliding block, the sliding block is the execution end of the sliding component, the fixed block and the sliding block There is an elastic reset piece between them, the upper part of the slider is provided with a first driving surface, and the upper die punching block is provided with a second driving surface. After the mold is opened, the elastic reset element drives the sliding block and the sliding block to reset. During the reset process, the sliding block moves to the first plane along the second plane and the transition plane, and the insert is reset upward.
作为上述技术方案的进一步改进,所述冲孔冲头和压料板之间设有限位组件,所述限位组件包括设置在冲孔冲头侧面的第一限位部和设置在压料板中的第二限位部,所述第一限位部位于第二限位部上方。第一限位部和第二限位部防止合模过程时,冲孔冲头下行超出行程。As a further improvement of the above technical solution, a limiting component is provided between the punching punch and the blanking plate, and the limiting component includes a first limiting portion arranged on the side of the punching punch and a first limiting portion arranged on the blanking plate. The second limiting portion in the first limiting portion is located above the second limiting portion. The first limit portion and the second limit portion prevent the punching punch from descending beyond the stroke during the mold clamping process.
作为上述技术方案的进一步改进,所述镶件和下模座之间设有镶件弹簧。合模时,镶件下行,镶件弹簧被压缩。复位过程中,滑块打块沿着第二平面和过渡平面移动到第一平面,镶件弹簧驱使镶件上行复位。As a further improvement of the above technical solution, an insert spring is provided between the insert and the lower die base. When the mold is closed, the insert goes down and the insert spring is compressed. During the reset process, the block of the slider moves to the first plane along the second plane and the transition plane, and the insert spring drives the insert to reset upward.
作为上述技术方案的进一步改进,所述下模块设有供镶件安装的安装孔,所述安装孔的内壁设有限位腔,所述镶件设有能在限位腔内上下移动的限位块。限位腔的高度为镶件上行和下行的行程。As a further improvement of the above technical solution, the lower module is provided with a mounting hole for the insert to be installed, the inner wall of the mounting hole is provided with a limit cavity, and the insert is provided with a limit that can move up and down in the limit cavity piece. The height of the limit cavity is the upward and downward travel of the insert.
作为上述技术方案的进一步改进,所述镶件的上端面设有成型面,所述镶件中靠近下刀块的侧面设有刀口面。刀口面和下刀块之间形成冲切孔。As a further improvement of the above technical solution, the upper end surface of the insert is provided with a forming surface, and the side surface of the insert close to the lower cutter block is provided with a knife edge surface. A punching hole is formed between the knife edge surface and the lower knife block.
附图说明Description of drawings
为了更清楚地说明本实用新型实施例中的技术方案,下面将对实施例描述中所需要使用的附图作简单说明。显然,所描述的附图只是本实用新型的一部分实施例,而不是全部实施例,本领域的技术人员在不付出创造性劳动的前提下,还可以根据这些附图获得其他设计方案和附图。In order to illustrate the technical solutions in the embodiments of the present invention more clearly, the following briefly describes the accompanying drawings that are used in the description of the embodiments. Obviously, the described drawings are only a part of the embodiments of the present invention, but not all of the embodiments, and those skilled in the art can also obtain other design solutions and drawings according to these drawings without creative work.
图1是本实用新型实施例开模时的结构示意图;Fig. 1 is the structural representation of the embodiment of the present utility model when the mold is opened;
图2是本实用新型实施例压料板压料时的结构示意图;Fig. 2 is the structural schematic diagram of the embodiment of the present utility model when the material pressing plate is pressed;
图3是本实用新型实施例冲孔时的结构示意图;Fig. 3 is the structural schematic diagram of the embodiment of the present utility model when punching;
图4是本实用新型实施例中滑块打块和镶件脱离时的结构示意图;4 is a schematic structural diagram of the slider in the embodiment of the present invention when the block and the insert are disengaged;
图5是本实用新型实施例的成型凸台时的结构示意图;Fig. 5 is the structural schematic diagram of the embodiment of the present utility model when forming the boss;
图6是本实用新型实施例中下模块的结构示意图;6 is a schematic structural diagram of a lower module in an embodiment of the present invention;
图7是本实用新型实施例中镶件的结构示意图;Fig. 7 is the structural representation of the insert in the embodiment of the present utility model;
图8是本实用新型实施例中滑块组件的结构示意图。8 is a schematic structural diagram of a slider assembly in an embodiment of the present invention.
具体实施方式Detailed ways
本部分将详细描述本实用新型的具体实施例,本实用新型之较佳实施例在附图中示出,附图的作用在于用图形补充说明书文字部分的描述,使人能够直观地、形象地理解本实用新型的每个技术特征和整体技术方案,但其不能理解为对本实用新型保护范围的限制。This part will describe the specific embodiments of the present invention in detail, and the preferred embodiments of the present invention are shown in the accompanying drawings. Understand each technical feature and overall technical solution of the present invention, but it should not be construed as a limitation on the protection scope of the present invention.
在本实用新型的描述中,需要理解的是,涉及到方位描述,例如上、下、前、后、左、右等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。In the description of the present utility model, it should be understood that the orientation descriptions related to orientations, such as up, down, front, rear, left, right, etc., are based on the orientation or positional relationship shown in the accompanying drawings, only It is for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the indicated device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the present invention.
在本实用新型的描述中,若干的含义是一个或者多个,多个的含义是两个以上,大于、小于、超过等理解为不包括本数,以上、以下、以内等理解为包括本数。如果有描述到第一、第二只是用于区分技术特征为目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量或者隐含指明所指示的技术特征的先后关系。In the description of the present utility model, the meaning of several is one or more, the meaning of multiple is two or more, greater than, less than, exceeding, etc. are understood as not including this number, above, below, within, etc. are understood as including this number. If it is described that the first and the second are only for the purpose of distinguishing technical features, it cannot be understood as indicating or implying relative importance, or indicating the number of the indicated technical features or the order of the indicated technical features. relation.
本实用新型的描述中,除非另有明确的限定,设置、安装、连接等词语应做广义理解,所属技术领域技术人员可以结合技术方案的具体内容合理确定上述词语在本实用新型中的具体含义。In the description of the present invention, unless otherwise clearly defined, words such as setting, installation, connection should be understood in a broad sense, and those skilled in the art can reasonably determine the specific meanings of the above words in the present invention in combination with the specific content of the technical solution .
参照图1~图8,一种导槽一步法冲切成型模具结构,包括上模和下模,所述上模包括上模座10,所述上模座10设有压料板13、成型凸模14和位于成型凸模14旁的冲孔冲头15,所述冲孔冲头15的工作端低于成型凸模14的工作端,所述下模包括下模座20,所述下模座20上设有下模块21,所述下模块21设有下刀块22和镶件24,所述下刀块22和镶件24之间设有供冲孔冲头15穿过的冲切孔23,所述镶件24位于成型凸模14下方,所述上模座10和下模座20之间设置有驱动机构,冲孔冲头15对工件进行冲孔的过程或冲孔冲头15对工件完成冲孔后,所述驱动机构为镶件24提供下行空间。冲孔冲头15的工作端和成型凸模14的工作端穿过压料板13的安装孔。Referring to FIGS. 1 to 8 , a one-step punching and forming die structure with a guide groove includes an upper die and a lower die. The upper die includes an
成型凸模14、冲孔冲头15和压料板13通过固定板11安装在上模座10,成型凸模14和固定板11之间设有弹簧,冲孔冲头15和固定板11之间设有弹簧,压料板13和固定板11之间设有弹簧。The forming
下模座20上安装有导向块和导向槽,导向槽与下模块21中的导向腔连通,便于操作人员将工件放到位。A guide block and a guide groove are installed on the
下模块21内靠近镶件24的位置设有到定位组件。定位组件将工件定位。Positioning components are provided in the
合模时,冲孔冲头15在工件上实现冲孔,冲孔冲头15对工件进行冲孔的过程或冲孔冲头15对工件完成冲孔后,驱动机构为镶件24提供下行空间,成型凸模14驱使镶件24下行,成型凸模14和镶件24在工件上成型出凸台,与现有技术相比,在一个工位中实现冲孔和凸台的成型,提高生产节拍。When the mold is closed, the punching
所述驱动机构包括设置在上模座10的上模打块12和设置在下模座20上的滑动组件,所述滑动组件的执行端伸到镶件24的下方。在合模过程中,上模打块12与滑动组件压触后,驱使滑动组件的执行端移动,为镶件24让出下行空间。The driving mechanism includes an upper
所述镶件24的下端面设有靠近冲切孔23的第一平面25、远离冲切孔23的第二平面28和连接第一平面25和第二平面28的过渡平面27,第二平面28高于第一平面25,合模的过程,上模打块12驱使滑块组件的执行端让远离冲切孔23的方向移动,滑块组件的执行端与镶件24的接触点从第一平面25移动到第二平面28。在合模过程中,成型凸模14驱使镶件24下行,上模打块12与滑动组件压触后,滑动组件的执行端沿着第一平面25和过渡平面27移动到第二平面28,为镶件24让出下行空间。在让出下行空间的过程中,成型凸模14和镶件24对工件成形。The lower end surface of the
所述滑动组件包括固定块31、滑块30和安装在滑块30上的滑块打块29,所述滑块打块29为滑动组件的执行端,所述固定块31和滑块30之间设有弹性复位件32,滑块30的上部设有第一驱动面33,所述上模打块12设有第二驱动面34。第一驱动面为平面,第二驱动面34可以为平面,也可以为弧面。开模后,弹性复位件32驱使滑块30和滑块打块29复位。复位过程中,滑块打块29沿着第二平面28和过渡平面27移动到第一平面25,镶件24上行复位。弹性复位件32包括复位弹簧和复位导杆。复位导杆穿过固定块31和滑块30,复位弹簧套装在复位导杆的外表面,复位弹簧的一端压触在固定块31,复位弹簧的另一端压触在滑块30。滑块30是通过导向块、导向键和底板实现沿水平运动定位导向。The sliding assembly includes a fixed
滑块打块29的上端面和前侧面之间设有与过渡平面27相匹配的滑块平面26,该滑块平面26便于滑块打块29驱使镶件24上行复位,也便于滑块打块29往左移动时,镶件24顺利下行。There is a
所述冲孔冲头15和压料板13之间设有限位组件,所述限位组件包括设置在冲孔冲头15侧面的第一限位部16和设置在压料板13中的第二限位部17,所述第一限位部16位于第二限位部17上方。第一限位部16和第二限位部17防止合模过程中,冲孔冲头15下行超出行程。A limit assembly is provided between the punching
所述镶件24和下模座20之间设有镶件弹簧38。合模时,镶件24下行,镶件弹簧38被压缩。复位过程中,滑块打块29沿着第二平面28和过渡平面27移动到第一平面25,镶件弹簧38驱使镶件24上行复位。An
所述下模块21设有供镶件24安装的安装孔,所述安装孔的内壁设有限位腔,所述镶件24设有能在限位腔内上下移动的限位块37。限位腔的高度为镶件24上行和下行的行程。The
所述镶件24的上端面设有成型面35,成型面35与成型凸模14相匹配。所述镶件24中靠近下刀块22的侧面设有刀口面36。刀口面36和下刀块22之间形成冲切孔23。The upper end surface of the
以下是本实用新型优选的工作过程:The following is the preferred working process of the present utility model:
1、将上模和下模安装到冲床上,将工件通过导向块和导向槽导向,定位组件定位到位;1. Install the upper die and the lower die on the punch, guide the workpiece through the guide block and guide groove, and position the positioning component in place;
2、启动冲床,驱动上模向下运动,上模打块12下行,当上模向下运动25mm,压料板13刚接触工件,开始进行压料作用,压料板13将保持不动;2. Start the punching machine, drive the upper die to move downward, the upper
3、上模继续向下,弹簧开始压缩,当冲孔冲头15向下运动6mm后,完成冲孔,冲孔冲头15继续向下运动将不会再起作用,同时上模打块12和滑块30开始接触;3. The upper die continues downward and the spring begins to compress. When the punching
4、上模继续向下运动,上模打块12、成型凸模14和冲孔冲头15继续向下运动,弹簧继续压缩,当上模再向下运动4.5mm时,上模打块12驱动滑块30向左运动4.5mm,弹性复位件压缩4.5mm,滑块打块29随着滑块30向左运动4.5mm,滑块打块29是支撑镶件24的,滑块打块29和镶件24处于脱离临界状态;4. The upper die continues to move downward, the upper die punches 12, the forming
5、上模继续向下运动2mm,上模打块12驱动滑块30和滑块打块29向左运动2mm,滑块打块29和镶件24脱离2mm,由于镶件24下模有2个镶件弹簧38浮升,镶件24不会直接向下运动,同时成型凸模14向下运动2mm,成型凸模14刚好和产品面接触,开始进行成型内容;5. The upper die continues to move downward by 2mm, the
6、当上模继续向下运动0.5mm,上模打块12和滑块30的侧面接触,上模打块12继续向下运动也不会驱动滑块30,再向下运动2mm后,滑动机构保持不变,而成型凸模14向下运动,模具开始进行成型工序,当运动到2.5mm时,模具运动到底,成型结束;6. When the upper die continues to move downward by 0.5mm, the upper
7、当冲床开始向上运动,模具开始反向运动,上模行程共计40mm,模具运动到初始位置。7. When the punch starts to move upward, the mold starts to move in the reverse direction. The stroke of the upper mold is 40mm in total, and the mold moves to the initial position.
以上是对本实用新型的较佳实施方式进行了具体说明,但本实用新型创造并不限于所述实施例,熟悉本领域的技术人员在不违背本实用新型精神的前提下还可作出种种的等同变型或替换,这些等同的变型或替换均包含在本申请权利要求所限定的范围内。The above is a specific description of the preferred embodiments of the present invention, but the invention of the present invention is not limited to the embodiments. Those skilled in the art can also make various equivalents without departing from the spirit of the present invention. Modifications or substitutions, these equivalent modifications or substitutions are all included within the scope defined by the claims of the present application.
Claims (8)
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN110624999A (en) * | 2019-08-30 | 2019-12-31 | 广州敏惠汽车零部件有限公司 | One-step punching die structure for guide groove |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110624999A (en) * | 2019-08-30 | 2019-12-31 | 广州敏惠汽车零部件有限公司 | One-step punching die structure for guide groove |
| CN110624999B (en) * | 2019-08-30 | 2025-03-18 | 广州敏惠汽车零部件有限公司 | A guide groove one-step punching and forming die structure |
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