CN210907440U - High-precision extrusion forming die - Google Patents
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Abstract
Description
技术领域technical field
本实用新型涉及一种模具,尤其是涉及一种高精密挤压成型模具。The utility model relates to a mold, in particular to a high-precision extrusion molding mold.
背景技术Background technique
随着经济的发展和社会的进步,铝材产品被广泛应用于建筑、交通运输、电子电器、航天航空等行业,在金属产品中的消费量仅次于钢铁,因其需求量大且为了适应各行业的发展需求,对铝材产品强度和精度的要求也越来越高。挤压成型是铝材产品生产的主导技术和核心环节,挤压成型模具是铝材产品挤压成型的关键装备。With economic development and social progress, aluminum products are widely used in construction, transportation, electronic appliances, aerospace and other industries. The consumption of metal products is second only to steel, because of its large demand and in order to adapt to The development needs of various industries have higher and higher requirements for the strength and precision of aluminum products. Extrusion molding is the leading technology and core link of aluminum product production, and extrusion molding die is the key equipment for aluminum product extrusion molding.
当前“智能穿戴”产品的传统成型方式是通过加工中心加工成型,产品结构特殊,形状复杂,设备上选用CATO CTL-800型加工中心,单件加工,手动拆装、锁紧,加工时经由粗加工到精加工,加工刀具多,工序时间长,且由于此产品3D圆弧面面积大,而对于3D圆弧面的加工又无法使用常规的铣刀进行加工,只能选择球形铣刀进行曲面3轴联动加工,虽然能满足产品要求,但加工时间长,导致刀具使用频率高,容易磨损,产品外观、尺寸易超差,因此开发一种高精密挤压成型模具尤为重要。At present, the traditional molding method of "smart wearable" products is processed by machining centers. The product structure is special and the shape is complex. CATO CTL-800 machining center is used for single-piece processing, manual disassembly, and locking. From machining to finishing, there are many machining tools and long process time, and because the 3D arc surface area of this product is large, and the processing of 3D arc surface cannot be processed with conventional milling cutters, only spherical milling cutters can be used for curved surfaces. Although 3-axis linkage processing can meet the product requirements, the processing time is long, resulting in high frequency of tool use, easy wear and tear, and product appearance and size are easily out of tolerance. Therefore, it is particularly important to develop a high-precision extrusion mold.
实用新型内容Utility model content
本实用新型解决的技术问题是提供一种高精密挤压成型模具,优化产品装夹操作方式,节省加工时间,节约成本,提高了生产效率。The technical problem solved by the utility model is to provide a high-precision extrusion molding die, which optimizes the operation mode of product clamping, saves processing time, saves cost, and improves production efficiency.
本实用新型的技术解决方案是:The technical solution of the present utility model is:
一种高精密挤压成型模具,其中,包括冲头结构、夹具模块及底板,所述夹具模块设置在所述底板上方,所述冲头结构设置在所述夹具模块上方,其上表面与冲床的冲杆连接,所述底板固定在冲压平台上;A high-precision extrusion molding die, which includes a punch structure, a clamp module and a bottom plate, the clamp module is arranged above the bottom plate, the punch structure is arranged above the clamp module, and its upper surface is connected to the punch press. The punching rod is connected, and the bottom plate is fixed on the punching platform;
所述冲头结构包括顶板、冲头固定板及上冲头,所述顶板与所述冲床的冲杆相连,所述顶板下方固定有所述冲头固定板,所述上冲头固定在所述冲头固定板上;The punch structure includes a top plate, a punch fixing plate and an upper punch, the top plate is connected with the punch rod of the punch, the punch fixing plate is fixed under the top plate, and the upper punch is fixed on the punch. the punch fixing plate;
所述夹具模块包括下板、滑块固定板、滑块组、侧面限位块及第一弹簧,所述下板固定在所述底板上方,所述滑块组包括沿滑动方向相对设置的两个滑块,两所述滑块相对的第一端分别设有开口槽,两所述开口槽组合形成产品槽;所述滑块的两侧分别设有固定至所述下板上表面的所述滑块固定板,所述滑块固定板之间形成限位所述滑块的滑槽,所述下板两端对应所述滑块组的两端设有所述侧面限位块,所述滑块第二端设有连杆,所述连杆穿过所述侧面限位块上的限位孔,且所述第一弹簧设置于所述侧面限位块与所述连杆的端部之间;The clamp module includes a lower plate, a slider fixing plate, a slider group, a side limit block and a first spring, the lower plate is fixed above the bottom plate, and the slider group includes two oppositely arranged along the sliding direction. A sliding block, the first ends of the two sliding blocks are respectively provided with open grooves, and the two open grooves are combined to form a product groove; The slider fixing plate, a chute for limiting the slider is formed between the slider fixing plates, and the side limit blocks are provided at both ends of the lower plate corresponding to the two ends of the slider group. The second end of the slider is provided with a connecting rod, the connecting rod passes through the limit hole on the side limit block, and the first spring is arranged at the end of the side limit block and the connecting rod between ministries;
所述冲头结构两端设有斜块,所述斜块内侧面设有推挤斜面,所述滑块的第二端设有与所述推挤斜面配合的斜面。The two ends of the punch structure are provided with inclined blocks, the inner side of the inclined blocks is provided with a pushing inclined surface, and the second end of the slider is provided with an inclined surface matched with the pushing inclined surface.
如上所述的高精密挤压成型模具,其中,所述冲头固定板下方设置有弹簧固定板,所述弹簧固定板与所述冲头固定板之间设有第二弹簧固定;The high-precision extrusion molding die as described above, wherein a spring fixing plate is arranged below the punch fixing plate, and a second spring fixing plate is arranged between the spring fixing plate and the punch fixing plate;
所述弹簧固定板和所述退料板上对应所述上冲头均设有冲头孔,所述退料板两侧固定有所述斜块。The spring fixing plate and the stripping plate are provided with punch holes corresponding to the upper punches, and the inclined blocks are fixed on both sides of the stripping plate.
如上所述的高精密挤压成型模具,其中,所述下板上设有下冲头。In the above-mentioned high-precision extrusion molding die, the lower plate is provided with a lower punch.
如上所述的高精密挤压成型模具,其中,所述下板上设有导柱,所述弹簧固定板和所述退料板上均设有导柱孔。In the above-mentioned high-precision extrusion molding die, a guide post is provided on the lower plate, and a guide post hole is provided on both the spring fixing plate and the stripping plate.
如上所述的高精密挤压成型模具,其中,所述下板和所述底板之间设有顶料机构,所述顶料机构对应所述产品槽下方设置,在所述底板内对应所述顶料机构的活动端的位置设有顶料杆,所述活动端能够推顶所述顶料杆下端。The high-precision extrusion molding die as described above, wherein an ejector mechanism is arranged between the lower plate and the bottom plate, and the ejector mechanism is arranged below the product groove corresponding to the bottom plate, corresponding to the The position of the movable end of the ejector mechanism is provided with a ejector rod, and the movable end can push the lower end of the ejector rod.
如上所述的高精密挤压成型模具,其中,所述顶料机构设有一气缸,所述气缸上方设有气缸连接板,气缸连接板上设有导向柱。In the above-mentioned high-precision extrusion molding die, the ejecting mechanism is provided with a cylinder, a cylinder connecting plate is provided above the cylinder, and a guide column is provided on the cylinder connecting plate.
如上所述的高精密挤压成型模具,其中,所述底板上设置有限位柱,限位柱限制顶板下压的最大距离,进而限制上冲头下压的最大距离。In the above-mentioned high-precision extrusion molding die, the bottom plate is provided with a limit column, and the limit column limits the maximum distance of the top plate's downward pressure, thereby limiting the maximum distance of the upper punch's downward pressure.
如上所述的高精密挤压成型模具,其中,所述底板上设置有支撑板,所述支撑板至少为一组,对称设置于所述底板上。In the above-mentioned high-precision extrusion molding die, a support plate is arranged on the base plate, and the support plates are at least one group and are symmetrically arranged on the base plate.
由以上说明得知,本实用新型与现有技术相比较,确实可达到如下的功效:Known from the above description, compared with the prior art, the present utility model can indeed achieve the following effects:
本实用新型的高精密挤压成型模具,通过在滑块组的两个滑块相对位置开设开口槽形成产品槽,同时滑块组的另外两端设有侧面限位块,侧面限位块通过连杆和滑块连接,连杆上设置有第二弹簧,滑块组受到冲头结构两端的斜块的挤压,使得左右滑块相向运动形成产品槽以夹紧产品,该结构优化了产品装夹操作方式,节省加工时间,节约成本;进一步的,通过在下板上设置下冲头,下冲头配合上冲头实现了一次冲压成型可加工2pcs,产能增加,提高了生产效率。In the high-precision extrusion molding die of the utility model, the product groove is formed by opening open grooves at the relative positions of the two sliders of the slider group, and at the same time, the other two ends of the slider group are provided with side limit blocks, and the side limit blocks pass through The connecting rod and the slider are connected, and a second spring is arranged on the connecting rod. The slider group is squeezed by the inclined blocks at both ends of the punch structure, so that the left and right sliders move toward each other to form a product groove to clamp the product. This structure optimizes the product. The clamping operation method saves processing time and cost; further, by setting the lower punch on the lower plate, the lower punch cooperates with the upper punch to realize a stamping and forming process of 2pcs, the production capacity is increased, and the production efficiency is improved.
附图说明Description of drawings
图1为本实用新型的高精密挤压成型模具的较佳实施例的整体示意图;Fig. 1 is the overall schematic diagram of the preferred embodiment of the high-precision extrusion molding die of the present invention;
图2为本实用新型的高精密挤压成型模具的较佳实施例的内部结构示意图;2 is a schematic diagram of the internal structure of a preferred embodiment of the high-precision extrusion die of the present invention;
主要元件标号说明:Main component label description:
本实用新型:The utility model:
1:底板 2:冲头结构 21:顶板1: Bottom plate 2: Punch structure 21: Top plate
22:冲头固定板 23:上冲头 3:夹具模块22: Punch fixing plate 23: Upper punch 3: Fixture module
31:下板 32:滑块固定板 33:滑块31: Lower plate 32: Slider fixing plate 33: Slider
34:侧面限位块 35:第一弹簧 4:顶料机构34: Side limit block 35: First spring 4: Ejector mechanism
41:气缸 42:气缸连接板 43:活动板41: Cylinder 42: Cylinder connecting plate 43: Movable plate
44:气缸导向柱 45:顶料杆 51:弹簧固定板44: Cylinder guide column 45: Ejector rod 51: Spring fixing plate
52:第二弹簧 53:退料板 6:斜块52: Second spring 53: Stripper 6: Oblique block
7:下冲头 8:导柱 9:限位柱7: Lower punch 8: Guide post 9: Limit post
10:支撑板10: Support plate
具体实施方式Detailed ways
为了对本实用新型的技术特征、目的和效果有更加清楚的理解,现对照附图说明本实用新型的具体实施方式。In order to have a clearer understanding of the technical features, purposes and effects of the present invention, the specific embodiments of the present invention will now be described with reference to the accompanying drawings.
一种高精密挤压成型模具,其较佳的实施例中,请参照图1及图2所示,为本实用新型的一种高精密挤压成型模具的较佳实施例的结构示意图,本实用新型的一种高精密挤压成型模具包括冲头结构2、夹具模块3及底板1,所述夹具模块3设置在所述底板1上方,所述冲头结构2设置在所述夹具模块3上方,其上表面与冲床的冲杆连接,所述底板1固定在冲压平台上;所述冲头结构2包括顶板21、冲头固定板22及上冲头23,所述顶板21与所述冲床的冲杆相连,所述顶板21下方固定有所述冲头固定板22,所述上冲头23固定在所述冲头固定板22上;所述夹具模块3包括下板31、滑块固定板32、滑块组、侧面限位块34及第一弹簧35,所述下板31固定在所述底板1上方,所述滑块组包括沿滑动方向相对设置的两个滑块33,两所述滑块33相对的第一端分别设有开口槽,两所述开口槽组合形成产品槽;所述滑块33的两侧分别设有固定至所述下板31上表面的所述滑块固定板32,所述滑块固定板32之间形成限位所述滑块33的滑槽,所述下板31两端对应所述滑块组的两端设有所述侧面限位块34,所述滑块33第二端设有连杆,所述连杆穿过所述侧面限位块34上的限位孔,且所述第一弹簧35设置于所述侧面限位块34与所述连杆的端部之间;所述冲头结构2两端设有斜块6,所述斜块6内侧面设有推挤斜面,所述滑块33的第二端设有与所述推挤斜面配合的斜面。如图1及图2所示,本实用新型的一种高精密挤压成型模具通过在滑块组的两个滑块33相对位置开设开口槽形成产品槽,两个滑块33可以沿着固定于下板31上表面两侧的滑块固定板32形成的滑槽左右滑动,同时滑块组的另外两端设有侧面限位块34,侧面限位块34通过连杆和滑块33连接,第一弹簧35设置于侧面限位块34与连杆的端部之间;滑块固定板32除了可以限制滑块33在预定的方向移动意外,也用于保证滑块33紧贴下板31 设置,滑块组中的两个滑块33相对设置在滑槽中,在移动过程中可以打开产品槽和合并形成产品槽,以供产品取出或夹紧不同的阶段使用。而滑块组两外侧端设置的侧面限位块34,则是用于限制滑块33向外分开滑动时的最大范围,不会脱离下板31上表面。而第一弹簧35 设置于侧面限位块34外侧及连杆末端之间,则通过弹簧的弹力的作用,可以在无外力作用时,两个滑块33保持分离打开状态。当启动冲床后,冲床带动顶板21、上冲头23和斜块6 往下压,斜块6的挤推斜面首先先接触到滑块33第二端的斜面,使得左右两个滑块33相向运动形成产品槽以夹紧产品,保证产品被紧紧锁于产品槽中,不会晃动,以保证后续上冲头 23下降对产品进行挤压成型;更进一步的,当产品挤压成型后,关闭冲床,顶板21被冲床拉高恢复至初始位置,斜块6向上远离滑块33,由于第一弹簧35的弹力作用,左右滑块33 向两侧拉开,产品可被取出。A high-precision extrusion molding die, in its preferred embodiment, please refer to FIG. 1 and FIG. 2 , which are schematic structural diagrams of a preferred embodiment of a high-precision extrusion molding die of the present invention. A high-precision extrusion die of the utility model includes a
如上所述的本实用新型的高精密挤压成型模具,其较佳的实施例中,所述冲头固定板22 下方设置有弹簧固定板51,所述弹簧固定板51与所述冲头固定板22之间设有第二弹簧52 固定;所述弹簧固定板51下方固定有退料板53,所述弹簧固定板51和所述退料板53上对应所述上冲头23均设有冲头孔,所述退料板53两侧固定有所述斜块6。如图1及图2所示,所述第二弹簧52、弹簧固定板51和退料板53形成了上部的退料结构,用于在完成产品的挤压成型后,在冲床拉高顶板21复位的过程中,向下推出有可能卡在上冲头23上的产品。例如,在挤压产品时,先把待加工产品放入产品槽内,启动液压冲床,使顶板21下压,带动上冲头23、弹簧固定板51、退料板53和斜块6往下压,斜块6的挤推斜面首先先接触到滑块33第二端的斜面,使得左右滑块33相向运动形成产品槽以夹紧产品,退料板53下压,上冲头23继续下压至产品成型,当顶板21及上冲头23恢复至初始位置过程中,被压缩的第二弹簧52慢慢恢复至正常状态,由于第二弹簧52的作用,退料板53滞后于顶板21上升的时间,因此,上冲头23会缩回至退料板53内,而又可能卡在冲头上的产品将会被退料板 53下表面向下顶出,完成从上冲头23的退料作业,便于后续取走产品;也防止了上冲头23 回位过程中将产品带出,中途掉落,以致摔坏产品的可能性的发生。As mentioned above, in a preferred embodiment of the high-precision extrusion molding die of the present invention, a
如上所述的本实用新型的高精密挤压成型模具,其较佳的实施例中,所述下板31上设有下冲头7。如图1及图2所示,下板31上设有下冲头7,上冲头23挤压产品上半部分并将产品往下压,产品下压促使下冲头7挤压产品下半部分,下半部分挤压成型,上冲头23 和下冲头7同时作用,实现了一次冲压成型可加工2pcs,产能增加,提高了生产效率。In a preferred embodiment of the high-precision extrusion molding die of the present invention as described above, the
如上所述的本实用新型的高精密挤压成型模具,其较佳的实施例中,所述下板31上设有导柱8,所述弹簧固定板51和所述退料板53上均设有导柱孔。如图1及图2所示,导柱8设置在下板31上,能够限制并导引所述弹簧固定板51和退料板53的升降平衡,使其不会偏斜;另外,导柱8可以设置为更长,并且在冲头固定板22上设置有导柱孔,使得冲头固定板22沿导柱8上下运动过程中,确保上冲头23与下冲头7以正确位置匹配。As mentioned above, in the preferred embodiment of the high-precision extrusion molding die of the present invention, the
如上所述的本实用新型的高精密挤压成型模具,其较佳的实施例中,所述下板31和所述底板1之间设有顶料机构4,所述顶料机构4对应所述产品槽下方设置,在所述底板1内对应所述顶料机构4的活动端的位置设有顶料杆45,所述活动端能够推顶所述顶料杆45下端。如图1及图2所示,下板31和底板1之间设有顶料机构4,当产品完全冲压成型,所述退料板53离开滑块33,且左右滑块33向两侧拉开之后,顶料机构4的活动端向上运动,直至推着顶料杆45向上运动,最终将有可能卡在下冲头7上的产品顶出,之后顶料机构4的活动端返回,顶料杆45回至原始位置,如此循环操作,操作简单,大大减少了加工时间,节约成本。As mentioned above, in a preferred embodiment of the high-precision extrusion molding die of the present invention, an ejector mechanism 4 is provided between the
如上所述的本实用新型的高精密挤压成型模具,其较佳的实施例中,所述顶料机构4设有一气缸41,所述气缸41上方设有气缸连接板42,气缸41连接板上设有导向柱。如图1及图2所示,顶料杆45通过活动板43和气缸41的联动作用顺着导向柱往上顶,直至将成型的产品完全顶出,顶料杆45回至原始位置,如此循环操作,操作简单,大大减少了加工时间,节约成本。As mentioned above, in a preferred embodiment of the high-precision extrusion molding die of the present invention, the ejector mechanism 4 is provided with a
如上所述的本实用新型的高精密挤压成型模具,其较佳的实施例中,所述底板1上设置有限位柱9,限位柱9限制顶板21下压的最大距离,进而限制上冲头23下压的最大距离。如图1及图2所示,底板1上设置有限位柱9,当上冲头23下压达到产品承受的最大压力时,顶板21受到限位柱9的限制,阻止顶板21继续下压,使其按照预设的产品尺寸对产品坯料进行冲压,避免压坏产品。As mentioned above, in a preferred embodiment of the high-precision extrusion molding die of the present invention, the bottom plate 1 is provided with a limit post 9, and the limit post 9 limits the maximum distance that the
如上所述的本实用新型的高精密挤压成型模具,其较佳的实施例中,所述底板1上设置有支撑板10,所述支撑板10至少为一组,对称设置于所述底板1上。如图1及图2所示,底板1上设置有支撑板10,主要为了支撑和固定冲头结构2和夹料机构。As mentioned above, in a preferred embodiment of the high-precision extrusion molding die of the present invention, the bottom plate 1 is provided with a supporting
本实用新型的一种高精密挤压成型模具,请参照图1及图2所示,现以前述较佳的一个实施例为例,对其工作的过程和原理进行阐述,具体如下:A high-precision extrusion molding die of the present utility model, please refer to FIG. 1 and FIG. 2, and now take the aforementioned preferred embodiment as an example, the process and principle of its work will be described, specifically as follows:
本实用新型的种高精密挤压成型模具包括顶板21、冲头固定板22、上冲头23、第二弹簧 52、弹簧固定板51、退料板53、滑块组、滑块固定板32、下板31、下冲头7、支撑板10、底板1、限位柱9、侧面限位块34、第一弹簧35、斜块6、气缸41、气缸连接块、活动板43、导柱8、气缸导向柱44及顶料杆45,其中底板1固定在冲床工作平台上,气缸41、限位柱9及支撑板10固定在底板1上,气缸41上方设有气缸连接板42、活动板43、气缸导向柱44及顶料杆 45,限位柱9限制顶板21下压的最大距离,进而限制上冲头23下压的最大距离,避免压坏产品,下板31固定在支撑板10上,下板31设有顶料孔和导柱8,下冲头7固定于下板31上,滑块组位于下板31上方,滑块组包括沿滑动方向相对设置的两个滑块33,两滑块33相对的第一端分别设有开口槽,两开口槽组合形成产品槽,滑块33的两侧分别设有固定至下板31上表面的滑块固定板32,滑块固定板32之间形成限位滑块33的滑槽,下板31两端对应滑块组的两端设有侧面限位块34,滑块33与侧面限位块34通过螺丝、第一弹簧35相连,滑块33上方设有退料板53,退料板53两侧设有斜块6,弹簧固定板51固定在退料板53上,上方设有冲头固定板22,弹簧固定板51与冲头固定板之间设有第二弹簧52,上冲头23固定在冲头固定板上,冲头固定板与下板31通过导柱8相连,其中弹簧固定板51和退料板53均设有冲头孔和导柱孔,顶板21固定在冲头固定板上,与冲床相连;挤压产品时,先把待加工产品放入产品槽内,启动冲床,使顶板21下压,带动上冲头23、弹簧固定板51、退料板53和斜块6往下压,斜块6的挤推斜面首先先接触到滑块33第二端的斜面,使得左右滑块33相向运动形成产品槽以夹紧产品,退料板53下压至压紧滑块33,上冲头23继续下压,上冲头23挤压产品上半部分并将产品往下压,产品下压促使下冲头7挤压产品下半部分,下半部分挤压成型,上冲头23继续下压,直至产品完全成型;关闭冲床,当顶板21及上冲头23恢复至初始位置,被压缩的第二弹簧52慢慢恢复至正常状态,斜块6随着退料板53向上远离滑块33,由于第一弹簧35的弹力作用,左右滑块33向两侧拉开,拉开距离受侧面限位块34限制;启动气缸41,顶料杆45通过活动板43和气缸41的联动作用顺着导向柱往上顶,直至将成型的产品完全顶出,取出产品,顶料杆45回至原始位置,如此循环操作,操作简单,大大减少了加工时间,节约成本。The high-precision extrusion molding die of the present invention includes a
本实用新型的高精密挤压成型模具,通过在滑块组的两个滑块33相对位置开设开口槽形成产品槽,同时滑块组的另外两端设有侧面限位块34,侧面限位块34通过连杆和滑块33 连接,连杆上设置有第二弹簧52,滑块组受到冲头结构2两端的斜块6的挤压,使得左右滑块33相向运动形成产品槽以夹紧产品,该结构优化了产品装夹操作方式,节省加工时间,节约成本;进一步的,通过在下板31上设置下冲头7,下冲头7配合上冲头23实现了一次冲压成型可加工2pcs,产能增加,提高了生产效率。In the high-precision extrusion molding die of the present invention, a product groove is formed by opening open grooves at the relative positions of the two
以上所述仅为本实用新型示意性的具体实施方式,并非用以限定本实用新型的范围。任何本领域的技术人员,在不脱离本实用新型的构思和原则的前提下所作出的等同变化与修改,均应属于本实用新型保护的范围。The above descriptions are only exemplary embodiments of the present invention, and are not intended to limit the scope of the present invention. Any equivalent changes and modifications made by those skilled in the art without departing from the concept and principles of the present invention shall fall within the protection scope of the present invention.
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Address after: No. 101, No. 4 Baigong'ao Industrial Zone, Qiankeng New Village, Qiankeng Community, Fucheng Street, Longhua District, Shenzhen City, Guangdong Province, 518110 Patentee after: Guotai Daming Precision Technology Group Co.,Ltd. Address before: No. 101, No. 4 Baigong'ao Industrial Zone, Qiankeng New Village, Qiankeng Community, Fucheng Street, Longhua District, Shenzhen City, Guangdong Province, 518110 Patentee before: CATHAY TAT MING PRECISION METAL PRODUCTS (SHENZHEN) Co.,Ltd. |
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