CN210893068U - A worm gear rolling and center distance integrated measuring machine - Google Patents
A worm gear rolling and center distance integrated measuring machine Download PDFInfo
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- CN210893068U CN210893068U CN201921989628.3U CN201921989628U CN210893068U CN 210893068 U CN210893068 U CN 210893068U CN 201921989628 U CN201921989628 U CN 201921989628U CN 210893068 U CN210893068 U CN 210893068U
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Abstract
本实用新型提供一种蜗轮碾压及中心距一体化测量机,包括底架、自动检测部、自动碾压部、搬运机构、下料机构、悬臂箱,所述底架安置于地面上,所述自动检测部、自动碾压部、搬运机构、下料机构、悬臂箱分别螺纹连接于底架上,通过本实用新型,以解决现有技术存在的蜗轮碾压及中心距测量效率低下,自动化程度不高的问题。
The utility model provides a worm gear rolling and center distance integrated measuring machine, which comprises a chassis, an automatic detection part, an automatic rolling part, a handling mechanism, a blanking mechanism, and a cantilever box. The automatic detection part, the automatic rolling part, the conveying mechanism, the unloading mechanism and the cantilever box are respectively screwed on the chassis. The utility model can solve the low efficiency of worm gear rolling and center distance measurement in the prior art, and the automatic low-level issues.
Description
技术领域technical field
本实用新型涉及自动化仪器仪表技术领域,具体地说涉及一种蜗轮碾压及中心距一体化测量机。The utility model relates to the technical field of automated instruments, in particular to a worm gear rolling and center distance integrated measuring machine.
背景技术Background technique
目前针对蜗轮碾压及中心距测量的仪器,自动化程度较低,高强度重复式动作致使操作人员动作变形,测量误差增大,甚至做出错误的操作,没有将不合格的产品挑选出来。不合格的产品在后续的生产过程当中,容易发生崩刀等生产事故,待检验发现问题时往往会造成已经加工完成的零件批量报废,浪费材料和时间,生产效率低下。At present, the instruments for worm gear rolling and center distance measurement have a low degree of automation, and the high-intensity repetitive action causes the operator to deform the action, increase the measurement error, and even make wrong operations, and the unqualified products are not selected. Unqualified products are prone to production accidents such as chipping in the subsequent production process. When problems are found in the inspection, the processed parts are often scrapped in batches, waste materials and time, and production efficiency is low.
实用新型内容Utility model content
本实用新型提供一种蜗轮碾压及中心距一体化测量机,以解决现有技术存在的生产效率低下、操作人员操作不便的问题。The utility model provides an integrated measuring machine of worm gear rolling and center distance, so as to solve the problems of low production efficiency and inconvenient operation of operators in the prior art.
为解决上述技术问题,本实用新型提供一种蜗轮碾压及中心距一体化测量机,包括底架、自动检测部、自动碾压部、搬运机构、下料机构、悬臂箱,所述底架安置于地面上,所述自动检测部、自动碾压部、搬运机构、下料机构、悬臂箱分别螺纹连接于底架上,所述自动检测部包括底座、立座、第一电机、旋转夹紧组件、第二电机、顶尖底板、左顶尖座组件、右顶尖座组件、第一步进电机,所述第一电机带动旋转夹紧组件在底座上横向移动,第二电机带动顶尖底板在立座上纵向移动,左顶尖座组件和右顶尖座组件夹住被测工件,第一步进电机带动被测工件旋转,所述自动碾压部包括旋转定位组件、磁粉制动器、上顶尖轴、伺服电机、碾压转动座,所述旋转定位组件与上顶尖轴夹住固定被测齿轮,碾压转动座夹住被测蜗杆,将被测蜗杆与被测齿轮啮合传动,伺服电机带动碾压转动座上的被测蜗杆转动,被测齿轮带动旋转定位组件中的旋转部件转动,磁粉制动器给旋转定位组件上的被测齿轮增加负载。In order to solve the above-mentioned technical problems, the utility model provides a worm wheel rolling and center distance integrated measuring machine, which includes a chassis, an automatic detection part, an automatic rolling part, a handling mechanism, a blanking mechanism, and a cantilever box. Placed on the ground, the automatic detection part, the automatic rolling part, the conveying mechanism, the unloading mechanism, and the cantilever box are respectively screwed to the chassis. The automatic detection part includes a base, a stand, a first motor, and a rotating clamp. The clamping assembly, the second motor, the top bottom plate, the left top bottom seat assembly, the right top bottom seat assembly, and the first advance motor, the first motor drives the rotating clamping assembly to move laterally on the base, and the second motor drives the top bottom plate to stand upright. The seat moves longitudinally, the left center seat assembly and the right center seat assembly clamp the workpiece to be tested, and the first step motor drives the workpiece to rotate. The automatic rolling part includes a rotary positioning assembly, a magnetic powder brake, an upper center shaft, Motor, rolling rotating seat, the rotating positioning assembly and the upper center shaft clamp and fix the gear to be tested, the rolling rotating seat clamps the worm to be tested, and the worm to be tested is meshed with the gear to be tested for transmission, and the servo motor drives the rolling rotation The measured worm on the seat rotates, the measured gear drives the rotating parts in the rotating positioning assembly to rotate, and the magnetic powder brake increases the load on the measured gear on the rotating positioning assembly.
优选地,所述自动检测部包括框架、底座、立座、光电检测组件、第一电机安装座、第一电机、第一丝杆支撑座、第一丝杆、称重传感器、第一丝杆螺母座、滑台板、第一导轨模块、旋转夹紧组件、温度传感器组件、滑轮组件、牵引绳、配重块、纵向底板、第二电机、第一联轴器、第二丝杆、第二丝杆支撑座、第二丝杆螺母座、第二导轨模块、顶尖底板、顶尖挂板、左顶尖座组件、固定顶板、右顶尖座组件、第一步进电机、第一同步轮、第二同步轮、同步带、连接板、角度编码器、第二联轴器,所述底座安置于框架上,立座安置于框架上,光电检测组件通过支架安装于底座上,第一电机安装座安装于底座上,第一电机安装于第一电机安装座,第一丝杆支撑座安装于底座上,第一丝杆安置于第一丝杆支撑座上,第一丝杆一端与第一电机的转轴连接,第一丝杆螺母座与第一丝杆螺纹配合,第一丝杆螺母座固定在滑台板上,滑台板固定在第一导轨模块的滑块上,第一导轨模块的导轨安装在底座上,旋转夹紧组件安装于滑台板上,称重传感器安装于滑台板上,滑轮组件安装于立座上,滑轮组件上有牵引绳,牵引绳一端连接配重块,牵引绳另一端连接纵向底板上,第二电机安装在立座上,第二电机的转轴连接第一联轴器的一端,第一联轴器另一端连接第二丝杆,第二丝杆支撑座固定于立座上,第二丝杆安置于第二丝杆支撑座上,第二丝杆螺母座与第二丝杆螺纹配合,第二丝杆螺母座固定在纵向底板上,纵向底板安装在第二导轨模块的滑块上,第二导轨模块的导轨安装在立座上,顶尖底板固定在纵向底板上,顶尖挂板安置在顶尖底板上,左顶尖座组件固定在顶尖挂板上,固定顶板安置在顶尖底板上,右顶尖座组件固定在顶尖底板上,第一步进电机安装在右顶尖座组件上,第一步进电机转轴上安装有第一同步轮,右顶尖座组件转轴上安装有第二同步轮,第一同步轮通过同步带驱动第二同步轮转动,连接板安装在右顶尖座组件上,角度编码器安装在连接板上,角度编码器的转轴与第二联轴器的一端连接,第二联轴器的另一端与右顶尖座组件的转轴连接。Preferably, the automatic detection part includes a frame, a base, a stand, a photoelectric detection assembly, a first motor mount, a first motor, a first screw support seat, a first screw, a load cell, and a first screw Nut seat, slide plate, first rail module, rotary clamping assembly, temperature sensor assembly, pulley assembly, traction rope, counterweight, longitudinal bottom plate, second motor, first coupling, second screw, first Second screw support seat, second screw nut seat, second guide rail module, center bottom plate, center hanging plate, left center seat assembly, fixed top plate, right center seat assembly, first step motor, first synchronizing wheel, second Two synchronous wheels, synchronous belts, connecting plates, angle encoders, and second couplings, the base is placed on the frame, the vertical seat is placed on the frame, the photoelectric detection component is installed on the base through the bracket, and the first motor mounting seat Installed on the base, the first motor is installed on the first motor mounting seat, the first screw support seat is installed on the base, the first screw rod is placed on the first screw support seat, one end of the first screw rod is connected to the first motor The first screw nut seat is threaded with the first screw rod, the first screw nut seat is fixed on the sliding table plate, the sliding table plate is fixed on the slider of the first guide rail module, the first guide rail module The guide rail is installed on the base, the rotating clamping assembly is installed on the sliding table board, the load cell is installed on the sliding table board, the pulley assembly is installed on the vertical seat, there is a traction rope on the pulley assembly, and one end of the traction rope is connected to the counterweight block. The other end of the traction rope is connected to the longitudinal bottom plate, the second motor is installed on the stand, the rotating shaft of the second motor is connected to one end of the first coupling, the other end of the first coupling is connected to the second screw rod, and the second screw rod supports The seat is fixed on the vertical seat, the second screw rod is arranged on the second screw rod support seat, the second screw rod nut seat is threaded with the second screw rod, the second screw rod nut seat is fixed on the longitudinal base plate, and the longitudinal base plate is installed On the slider of the second guide rail module, the guide rail of the second guide rail module is installed on the vertical seat, the center base plate is fixed on the longitudinal base plate, the center hanging plate is installed on the center base plate, and the left center seat assembly is fixed on the center hanging plate, The fixed top plate is placed on the top bottom plate, the right center seat assembly is fixed on the top bottom plate, the first step motor is installed on the right center seat assembly, the first synchronizing wheel is installed on the rotating shaft of the first step motor, and the right center seat assembly rotating shaft A second synchronizing wheel is installed on it, the first synchronizing wheel drives the second synchronizing wheel to rotate through the synchronous belt, the connecting plate is installed on the right center seat assembly, the angle encoder is installed on the connecting plate, and the rotating shaft of the angle encoder is connected with the second connecting plate. One end of the shaft coupling is connected, and the other end of the second coupling is connected with the rotating shaft of the right center seat assembly.
优选地,所述自动碾压部包括有碾压大底板、碾压下底板、连接柱、旋转定位组件、第三同步轮、顶块、下顶升组件、第一气缸、第一气缸支撑架、轴承固定套、轴承、第三联轴器、第四同步轮、动态扭矩传感器、第四联轴器、磁粉制动器、第一同步带、方形冷弯空心管、上顶尖大板、第二气缸支撑架、第二气缸、第三导轨模块、上顶尖座滑板、上顶尖轴、顶尖、弹簧轴、限位块、弹簧、第三气缸、连接座、上滑动底板、第四导轨模块、碾压上滑板、伺服电机、碾压转动座、转动连接模块、第五同步轮、第六同步轮、第二同步带、光电开关组件、第二步进电机、第三丝杆、第三丝杆支撑座、第三丝杆螺母座,所述碾压大底板通过连接柱与碾压下底板连接,旋转定位组件安装在碾压大底板上,第三同步轮安装在旋转定位组件的转轴上,顶块一端安装在旋转定位组件的转轴上,顶块另一端安装在下顶升组件上,下顶升组件安装在第一气缸上,第一气缸安装在第一气缸支撑架上,第一气缸支撑架固定在碾压下底板上,轴承固定套安装在碾压大底板上,轴承一端安装在轴承固定套上,轴承另一端与第三联轴器的一端连接,第四同步轮安装在轴承上,第三联轴器的另一端与动态扭矩传感器转轴的一端连接,动态扭矩传感器通过支架固定在碾压下底板上,动态扭矩传感器转轴的另一端与第四联轴器的一端连接,第四联轴器的另一端与磁粉制动器的转轴连接,磁粉制动器固定安装在碾压下底板上,第三同步轮与第四同步轮通过第一同步带传动,方形冷弯空心管固定在碾压大底板上,上顶尖大板固定在方形冷弯空心管上,第二气缸支撑架固定在上顶尖大板上,第二气缸安装在第二气缸支撑架上,第三导轨模块的导轨安装在上顶尖大板上,上顶尖座滑板安装在第三导轨模块的滑块上,上顶尖轴安装在上顶尖座滑板上,顶尖安装在上顶尖轴上,弹簧轴安装在上顶尖轴上,限位块安装在弹簧轴上,弹簧安置于弹簧轴上,第三气缸安装在上顶尖大板上,连接座安装在上顶尖座滑板上,第三气缸的活塞杆与连接座连接,上滑动底板安装在碾压大底板上,第四导轨模块的导轨安装在上滑动底板上,碾压上滑板固定在第四导轨模块的滑块上,伺服电机安装在碾压上滑板上,碾压上滑板上安装有两个碾压转动座,转动连接模块安装在碾压转动座上,转动连接模块的转轴上安装有第五同步轮,伺服电机转轴上安装有第六同步轮,第六同步轮与第五同步轮通过第二同步带传动,光电开关组件安装在碾压大底板上,第二步进电机安装在碾压上滑板上,第三丝杆安装在第三丝杆支撑座上,第三丝杆支撑座安装在碾压上滑板上,第二步进电机的转轴与第三丝杆的一端连接,第三丝杆螺母座与第三丝杆螺纹配合,第三丝杆螺母座固定在碾压上滑板上。Preferably, the automatic rolling part includes a large rolling base plate, a rolling bottom bottom plate, a connecting column, a rotating positioning assembly, a third synchronizing wheel, a top block, a lower lifting assembly, a first cylinder, and a first cylinder support frame , bearing fixing sleeve, bearing, third coupling, fourth synchronizing wheel, dynamic torque sensor, fourth coupling, magnetic powder brake, first timing belt, square cold-formed hollow tube, upper top plate, second cylinder Support frame, second cylinder, third guide rail module, upper center seat slide plate, upper center shaft, center, spring shaft, limit block, spring, third cylinder, connecting seat, upper sliding bottom plate, fourth guide rail module, rolling Upper slide plate, servo motor, rolling rotating seat, rotating connection module, fifth synchronizing wheel, sixth synchronizing wheel, second synchronizing belt, photoelectric switch assembly, second stepping motor, third screw, third screw support seat, the third screw nut seat, the large rolling base plate is connected with the rolling lower bottom plate through the connecting column, the rotating positioning assembly is installed on the large rolling base plate, the third synchronizing wheel is installed on the rotating shaft of the rotating positioning assembly, and the top One end of the block is installed on the shaft of the rotary positioning assembly, the other end of the top block is installed on the lower jacking assembly, the lower jacking assembly is installed on the first cylinder, the first cylinder is installed on the first cylinder support frame, the first cylinder support frame It is fixed on the lower bottom plate of the rolling mill, the bearing fixing sleeve is installed on the large rolling base plate, one end of the bearing is installed on the bearing fixing sleeve, the other end of the bearing is connected with one end of the third coupling, and the fourth synchronizing wheel is installed on the bearing, The other end of the third coupling is connected with one end of the rotating shaft of the dynamic torque sensor, the dynamic torque sensor is fixed on the bottom plate under the rolling through the bracket, the other end of the rotating shaft of the dynamic torque sensor is connected with one end of the fourth coupling, the fourth coupling The other end of the shaft is connected with the rotating shaft of the magnetic powder brake. The magnetic powder brake is fixedly installed on the bottom plate of the rolling mill. The third synchronous wheel and the fourth synchronous wheel are driven by the first synchronous belt. The square cold-formed hollow tube is fixed on the large rolling bottom plate. On the top, the upper center plate is fixed on the square cold-formed hollow tube, the second cylinder support frame is fixed on the upper center plate, the second cylinder is installed on the second cylinder support frame, and the guide rail of the third guide rail module is installed on the upper center. On the big board, the upper center seat slide plate is installed on the slider of the third rail module, the upper center shaft is installed on the upper center seat slide plate, the center is installed on the upper center shaft, the spring shaft is installed on the upper center shaft, and the limit block Installed on the spring shaft, the spring is placed on the spring shaft, the third cylinder is installed on the upper center plate, the connecting seat is installed on the upper center seat slide plate, the piston rod of the third cylinder is connected with the connecting seat, and the upper sliding bottom plate is installed on the Rolling on the large base plate, the guide rail of the fourth guide rail module is installed on the upper sliding base plate, the rolling upper sliding plate is fixed on the sliding block of the fourth guide rail module, the servo motor is installed on the rolling upper sliding plate, and the rolling upper sliding plate is installed on the rolling upper sliding plate. There are two rolling rotating bases, the rotating connecting module is installed on the rolling rotating base, the fifth synchronizing wheel is installed on the rotating shaft of the rotating connecting module, and the sixth synchronizing wheel is installed on the rotating shaft of the servo motor. The synchronizing wheel is driven by the second synchronous belt, the photoelectric switch assembly is installed on the large base plate of the rolling, the second stepping motor is installed on the upper sliding plate of the rolling, and the third screw is installed on the third On the screw support seat, the third screw support seat is installed on the rolling upper sliding plate, the rotating shaft of the second stepping motor is connected with one end of the third screw rod, the third screw nut seat is threaded with the third screw rod, The third screw nut seat is fixed on the rolling upper sliding plate.
优选地,所述自动碾压部还包括有吹扫机构,所述吹扫机构安装在碾压上滑板上。Preferably, the automatic rolling part further includes a purging mechanism, and the purging mechanism is installed on the upper sliding plate of the rolling.
优选地,所述自动碾压部还包括有外壳支撑柱,所述外壳支撑柱安装在碾压大底板上,所述外壳支撑柱有若干。Preferably, the automatic rolling part further includes a shell support column, the shell support column is installed on the large bottom plate of the rolling, and there are several shell support columns.
优选地,所述测量机还包括显示器、工控机,所述显示器安装在悬臂箱上,所述工控机安置于底架内部。Preferably, the measuring machine further includes a display and an industrial computer, the display is installed on the cantilever box, and the industrial computer is arranged inside the chassis.
本实用新型带来的有益效果:与现有技术相比,本实用新型通过蜗轮碾压及中心距一体化测量机,实现了蜗轮测试的自动碾压功能、自动定位检测功能,并且各功能模块化设计,互相独立可选择配置,可直接接入生产流水线,节省人员配置,可与现场生产管理系统(如 MES系统)进行数据交互,满足最新工业生产过程控制系统的要求。The beneficial effects brought by the utility model: compared with the prior art, the utility model realizes the automatic rolling function and the automatic positioning detection function of the worm gear test through the worm gear rolling and the center distance integrated measuring machine, and each functional module It can be configured independently of each other, can be directly connected to the production line, saving personnel configuration, and can carry out data interaction with the on-site production management system (such as MES system) to meet the requirements of the latest industrial production process control system.
附图说明Description of drawings
图1是根据本实用新型实施例的蜗轮碾压及中心距一体化测量机的整体结构示意图。FIG. 1 is a schematic diagram of the overall structure of a worm gear rolling and center distance integrated measuring machine according to an embodiment of the present invention.
图2是根据本实用新型实施例的蜗轮碾压及中心距一体化测量机的主视图。FIG. 2 is a front view of the worm wheel rolling and center distance integrated measuring machine according to the embodiment of the present invention.
图3是根据本实用新型实施例的蜗轮碾压及中心距一体化测量机的左视图。FIG. 3 is a left side view of the worm gear rolling and center distance integrated measuring machine according to the embodiment of the present invention.
图4是根据本实用新型实施例的蜗轮碾压及中心距一体化测量机的俯视图。4 is a top view of the worm wheel rolling and center distance integrated measuring machine according to the embodiment of the present invention.
图5是根据本实用新型实施例的自动检测部的整体结构示意图。FIG. 5 is a schematic diagram of the overall structure of the automatic detection part according to the embodiment of the present invention.
图6是根据本实用新型实施例的自动检测部的主视图。6 is a front view of an automatic detection part according to an embodiment of the present invention.
图7是根据本实用新型实施例的自动检测部的左视图。FIG. 7 is a left side view of the automatic detection part according to the embodiment of the present invention.
图8是根据本实用新型实施例的自动检测部的俯视图。8 is a top view of an automatic detection part according to an embodiment of the present invention.
图9是根据本实用新型实施例的自动检测部沿A-A方向的剖视图。FIG. 9 is a cross-sectional view of the automatic detection portion along the A-A direction according to the embodiment of the present invention.
图10是根据本实用新型实施例的自动碾压部的整体结构示意图。10 is a schematic diagram of the overall structure of the automatic rolling section according to the embodiment of the present invention.
图11是根据本实用新型实施例的自动碾压部的主视图。11 is a front view of the automatic rolling section according to the embodiment of the present invention.
图12是根据本实用新型实施例的自动碾压部的左视图。12 is a left side view of the automatic rolling section according to the embodiment of the present invention.
图13是根据本实用新型实施例的自动碾压部的后视图。13 is a rear view of the automatic rolling section according to the embodiment of the present invention.
图14是根据本实用新型实施例的自动碾压部沿B-B方向的剖视图。FIG. 14 is a cross-sectional view of the automatic rolling section along the B-B direction according to the embodiment of the present invention.
其中,1-底架,2-自动检测部,3-自动碾压部,4-搬运机构,5-下料机构,6-悬臂箱,201- 框架,202-底座,203-立座,204-光电检测组件,205-第一电机安装座,206-第一电机,207- 第一丝杆支撑座,208-第一丝杆,209-称重传感器,210-第一丝杆螺母座,211-滑台板,212- 第一导轨模块,213-旋转夹紧组件,214-温度传感器组件,215-滑轮组件,216-牵引绳,217- 配重块,218-纵向底板,219-第二电机,220-第一联轴器,221-第二丝杆,222-第二丝杆支撑座,223-第二丝杆螺母座,224-第二导轨模块,225-顶尖底板,226-顶尖挂板,227-左顶尖座组件,228-固定顶板,229-右顶尖座组件,230-第一步进电机,231-第一同步轮,232-第二同步轮,233-同步带,234-连接板,235-角度编码器,236-第二联轴器,301-碾压大底板,302- 碾压下底板,303-连接柱,304-旋转定位组件,305-第三同步轮,306-顶块,307-下顶升组件, 308-第一气缸,309-第一气缸支撑架,310-轴承固定套,311-轴承,312-第三联轴器,313-第四同步轮,314-动态扭矩传感器,315-第四联轴器,316-磁粉制动器,317-第一同步带,318- 方形冷弯空心管,319-上顶尖大板,320-第二气缸支撑架,321-第二气缸,322-第三导轨模块, 323-上顶尖座滑板,324-上顶尖轴,325-顶尖,326-弹簧轴,327-限位块,328-弹簧,329-第三气缸,330-连接座,331-上滑动底板,332-第四导轨模块,333-碾压上滑板,334-伺服电机, 335-碾压转动座,336-转动连接模块,337-第五同步轮,338-第六同步轮,339-第二同步带, 340-光电开关组件,341-第二步进电机,342-第三丝杆,343-第三丝杆支撑座,344-第三丝杆螺母座,345-吹扫机构,346-外壳支撑柱。Among them, 1- chassis, 2- automatic detection part, 3- automatic rolling part, 4- conveying mechanism, 5- unloading mechanism, 6- cantilever box, 201- frame, 202- base, 203- stand, 204 -Photoelectric detection assembly, 205-first motor mount, 206-first motor, 207-first screw support base, 208-first screw, 209-load sensor, 210-first screw nut seat, 211-Sliding table board, 212-First rail module, 213-Rotation clamping assembly, 214-Temperature sensor assembly, 215-Pulley assembly, 216-Draft rope, 217-Counterweight, 218-Longitudinal base plate, 219-Section Second motor, 220-first coupling, 221-second screw, 222-second screw support, 223-second screw nut seat, 224-second rail module, 225-top bottom plate, 226- Top hanging plate, 227-left center seat assembly, 228-fixed top plate, 229-right center seat assembly, 230-first stepping motor, 231-first synchronizing wheel, 232-second synchronizing wheel, 233-synchronizing belt, 234-connecting plate, 235-angle encoder, 236-second coupling, 301-rolling the large bottom plate, 302-rolling the lower bottom plate, 303-connecting column, 304-rotating positioning assembly, 305-third synchronizing wheel , 306-top block, 307-lower jacking assembly, 308-first cylinder, 309-first cylinder support frame, 310-bearing fixing sleeve, 311-bearing, 312-third coupling, 313-fourth synchronization Wheel, 314- Dynamic torque sensor, 315- Fourth coupling, 316- Magnetic powder brake, 317- First timing belt, 318- Square cold-formed hollow tube, 319- Upper top plate, 320- Second cylinder support frame , 321-second cylinder, 322-third rail module, 323-upper center seat slide plate, 324-upper center shaft, 325-center, 326-spring shaft, 327-limit block, 328-spring, 329-third Cylinder, 330-connecting seat, 331-upper sliding base plate, 332-fourth rail module, 333-rolling upper sliding plate, 334-servo motor, 335-rolling rotating seat, 336-rotating connection module, 337-fifth synchronization wheel, 338-sixth synchronous wheel, 339-second timing belt, 340-photoelectric switch assembly, 341-second stepper motor, 342-third screw, 343-third screw support, 344-third Screw nut seat, 345-Purge mechanism, 346-Housing support column.
具体实施方式Detailed ways
为使本实用新型的目的、技术方案和优点更加清楚,以下结合附图及具体实施例,对本实用新型作进一步地详细说明。In order to make the purpose, technical solutions and advantages of the present utility model more clear, the present utility model will be further described in detail below with reference to the accompanying drawings and specific embodiments.
如图1-14所示,本实用新型提供的一种蜗轮碾压及中心距一体化测量机,包括底架1、自动检测部2、自动碾压部3、搬运机构4、下料机构5、悬臂箱6,所述底架1安置于地面上,所述自动检测部2、自动碾压部3、搬运机构4、下料机构5、悬臂箱6分别螺纹连接于底架1上,所述自动检测部2包括底座202、立座203、第一电机206、旋转夹紧组件213、第二电机219、顶尖底板225、左顶尖座组件227、右顶尖座组件229、第一步进电机230,所述第一电机206带动旋转夹紧组件213在底座202上横向移动,第二电机219带动顶尖底板225在立座203上纵向移动,左顶尖座组件227和右顶尖座组件229夹住被测工件,第一步进电机230带动被测工件旋转,所述自动碾压部3包括旋转定位组件304、磁粉制动器316、上顶尖轴324、伺服电机334、碾压转动座335,所述旋转定位组件304与上顶尖轴324夹住固定被测齿轮,碾压转动座335夹住被测蜗杆,将被测蜗杆与被测齿轮啮合传动,伺服电机 334带动碾压转动座335上的被测蜗杆转动,被测齿轮带动旋转定位组件304中的旋转部件转动,磁粉制动器316给旋转定位组件304上的被测齿轮增加负载。As shown in Figures 1-14, the utility model provides a worm gear rolling and center distance integrated measuring machine, including a chassis 1, an
进一步来说,所述自动检测部2包括框架201、底座202、立座203、光电检测组件204、第一电机安装座205、第一电机206、第一丝杆支撑座207、第一丝杆208、称重传感器209、第一丝杆螺母座210、滑台板211、第一导轨模块212、旋转夹紧组件213、温度传感器组件 214、滑轮组件215、牵引绳216、配重块217、纵向底板218、第二电机219、第一联轴器220、第二丝杆221、第二丝杆支撑座222、第二丝杆螺母座223、第二导轨模块224、顶尖底板225、顶尖挂板226、左顶尖座组件227、固定顶板228、右顶尖座组件229、第一步进电机230、第一同步轮231、第二同步轮232、同步带233、连接板234、角度编码器235、第二联轴器 236,所述底座202安置于框架201上,立座203安置于框架201上,光电检测组件204通过支架安装于底座202上,第一电机安装座205安装于底座202上,第一电机206安装于第一电机安装座205,第一丝杆支撑座207安装于底座202上,第一丝杆208安置于第一丝杆支撑座207上,第一丝杆208一端与第一电机206的转轴连接,第一丝杆螺母座210与第一丝杆208螺纹配合,第一丝杆螺母座210固定在滑台板211上,滑台板211固定在第一导轨模块212的滑块上,第一导轨模块212的导轨安装在底座202上,旋转夹紧组件213安装于滑台板211上,称重传感器209安装于滑台板211上,滑轮组件215安装于立座203上,滑轮组件215上有牵引绳216,牵引绳216一端连接配重块217,牵引绳216另一端连接纵向底板 218上,第二电机219安装在立座203上,第二电机219的转轴连接第一联轴器220的一端,第一联轴器220另一端连接第二丝杆221,第二丝杆支撑座222固定于立座203上,第二丝杆221安置于第二丝杆支撑座222上,第二丝杆螺母座223与第二丝杆221螺纹配合,第二丝杆螺母座223固定在纵向底板218上,纵向底板218安装在第二导轨模块224的滑块上,第二导轨模块224的导轨安装在立座203上,顶尖底板225固定在纵向底板218上,顶尖挂板226安置在顶尖底板225上,左顶尖座组件227固定在顶尖挂板226上,固定顶板228安置在顶尖底板225上,右顶尖座组件229固定在顶尖底板225上,第一步进电机230安装在右顶尖座组件229上,第一步进电机230转轴上安装有第一同步轮231,右顶尖座组件229 转轴上安装有第二同步轮232,第一同步轮231通过同步带233驱动第二同步轮232转动,连接板234安装在右顶尖座组件229上,角度编码器235安装在连接板234上,角度编码器 235的转轴与第二联轴器236的一端连接,第二联轴器236的另一端与右顶尖座组件229的转轴连接。Further, the
进一步来说,所述自动碾压部3包括有碾压大底板301、碾压下底板302、连接柱303、旋转定位组件304、第三同步轮305、顶块306、下顶升组件307、第一气缸308、第一气缸支撑架309、轴承固定套310、轴承311、第三联轴器312、第四同步轮313、动态扭矩传感器314、第四联轴器315、磁粉制动器316、第一同步带317、方形冷弯空心管318、上顶尖大板319、第二气缸支撑架320、第二气缸321、第三导轨模块322、上顶尖座滑板323、上顶尖轴324、顶尖325、弹簧轴326、限位块327、弹簧328、第三气缸329、连接座330、上滑动底板331、第四导轨模块332、碾压上滑板333、伺服电机334、碾压转动座335、转动连接模块336、第五同步轮337、第六同步轮338、第二同步带339、光电开关组件340、第二步进电机341、第三丝杆342、第三丝杆支撑座343、第三丝杆螺母座344,所述碾压大底板301通过连接柱303与碾压下底板302连接,旋转定位组件304安装在碾压大底板301上,第三同步轮305安装在旋转定位组件304的转轴上,顶块306一端安装在旋转定位组件304 的转轴上,顶块306另一端安装在下顶升组件307上,下顶升组件307安装在第一气缸308 上,第一气缸308安装在第一气缸支撑架309上,第一气缸支撑架309固定在碾压下底板302 上,轴承固定套310安装在碾压大底板301上,轴承311一端安装在轴承固定套310上,轴承311另一端与第三联轴器312的一端连接,第四同步轮313安装在轴承311上,第三联轴器312的另一端与动态扭矩传感器314转轴的一端连接,动态扭矩传感器314通过支架固定在碾压下底板302上,动态扭矩传感器314转轴的另一端与第四联轴器315的一端连接,第四联轴器315的另一端与磁粉制动器316的转轴连接,磁粉制动器316固定安装在碾压下底板302上,第三同步轮305与第四同步轮313通过第一同步带317传动,方形冷弯空心管318 固定在碾压大底板301上,上顶尖大板319固定在方形冷弯空心管318上,第二气缸支撑架 320固定在上顶尖大板319上,第二气缸321安装在第二气缸支撑架320上,第三导轨模块 322的导轨安装在上顶尖大板319上,上顶尖座滑板323安装在第三导轨模块322的滑块上,上顶尖轴324安装在上顶尖座滑板323上,顶尖325安装在上顶尖轴324上,弹簧轴326安装在上顶尖轴324上,限位块327安装在弹簧轴326上,弹簧328安置于弹簧轴326上,第三气缸329安装在上顶尖大板319上,连接座330安装在上顶尖座滑板323上,第三气缸329 的活塞杆与连接座330连接,上滑动底板331安装在碾压大底板301上,第四导轨模块332 的导轨安装在上滑动底板331上,碾压上滑板333固定在第四导轨模块332的滑块上,伺服电机334安装在碾压上滑板333上,碾压上滑板333上安装有两个碾压转动座335,转动连接模块336安装在碾压转动座335上,转动连接模块336的转轴上安装有第五同步轮337,伺服电机334转轴上安装有第六同步轮338,第六同步轮338与第五同步轮337通过第二同步带339传动,光电开关组件340安装在碾压大底板301上,第二步进电机341安装在碾压上滑板333上,第三丝杆342安装在第三丝杆支撑座343上,第三丝杆支撑座343安装在碾压上滑板333上,第二步进电机341的转轴与第三丝杆342的一端连接,第三丝杆螺母座344 与第三丝杆342螺纹配合,第三丝杆螺母座344固定在碾压上滑板333上。Further, the automatic
进一步来说,所述自动碾压部3还包括有吹扫机构345,所述吹扫机构345安装在碾压上滑板333上。Further, the
进一步来说,所述自动碾压部3还包括有外壳支撑柱346,所述外壳支撑柱346安装在碾压大底板301上,所述外壳支撑柱346有若干。Further, the automatic
进一步来说,所述测量机还包括显示器、工控机,所述显示器安装在悬臂箱6上,所述工控机安置于底架1内部。Further, the measuring machine also includes a display and an industrial computer, the display is installed on the
被测齿轮由人工安置在自动碾压部3的旋转定位组件304上,光电开关组件340感应到被测齿轮,第三气缸329活塞杆伸出,将上顶尖轴324推至工作位,第二气缸321活塞杆顶出,上顶尖轴324上的顶尖325顶住被测齿轮。被测蜗杆安置于碾压转动座335上,由伺服电机334带动其旋转,由第二步进电机341带动其前进,并与被测齿轮啮合传动。测试过程中,与旋转定位组件304转轴连接传动的磁粉制动器316通电制动,给被测工件增加负载。转动过程中动态扭矩传感器314监控并调整扭矩,吹扫机构345吹气冷却。碾压完成后,磁粉制动器316去除负载,伺服电机334减速至停止,第二步进电机341将被测蜗杆带至原位,第二气缸321活塞杆缩回,第三气缸329活塞杆缩回,人工取走被测工件,把工件放入上料位。The gear to be tested is manually placed on the
由机械手抓取至自动检测部4,被测齿轮安置于旋转夹紧组件213上,左顶尖座组件227 和右顶尖座组件229夹住被测蜗杆,光电检测组件204检测到被测工件,第一电机206带动旋转夹紧组件213及被测齿轮前进至测试位置,被测齿轮与被测蜗杆啮合传动,第一步进电机230带动被测蜗杆旋转。测试完成后,被测工件退回初始位置,机械手取走被测工件。It is grasped by the manipulator to the
传感器将采集的数据发送给工控机,检测完成后,工控机将传感器采集的数据进行分析,把分析的结果合格或者不合格显示在显示器上,机械手将被测工件分类放置于下料机构5上,测量结果保存在工控机内,便于人员查阅。The sensor sends the collected data to the industrial computer. After the detection is completed, the industrial computer analyzes the data collected by the sensor, and displays the result of the analysis as qualified or unqualified on the display. , the measurement results are stored in the industrial computer for easy access by personnel.
综上所述,本实用新型通过蜗轮碾压及中心距一体化测量机,实现了蜗轮测试的自动碾压功能、自动定位检测功能,并且各功能模块化设计,互相独立可选择配置,可直接接入生产流水线,节省人员配置,可与现场生产管理系统(如MES系统)进行数据交互,满足最新工业生产过程控制系统的要求。In summary, the utility model realizes the automatic rolling function and automatic positioning detection function of the worm gear test through the worm gear rolling and center distance integrated measuring machine. It can be connected to the production line, saving staff configuration, and can interact with the on-site production management system (such as MES system) to meet the requirements of the latest industrial production process control system.
以上所述仅为本实用新型的实施例而已,并不用于限制本实用新型,对于本领域的技术人员来说,本实用新型可以有各种更改和变化。凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的权利要求范围之内。The above description is only an embodiment of the present invention, and is not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included within the scope of the claims of the present invention.
Claims (6)
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| Application Number | Priority Date | Filing Date | Title |
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| CN201921453488 | 2019-09-03 | ||
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