CN210890603U - Automatic pipeline cleaning machine - Google Patents
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Abstract
本实用新型公开了一种管道自动清理机,包括有清理机构、第一运动机构和第二运动机构,所述清理机构安装在第一运动机构上,同时第一运动机构固定安装在第二运动机构上,由所述清理机构来对管道内的堆积物进行清理,由所述第一运动机构贴合在管道内壁上移动,由所述第一运动机构和第二运动机构提供动力,以方便该清理机在管道内移动;能够清理不同的管道环境,能够处理不同种类的堵塞物,使清理环境更加清洁,清理工作更加便捷,制作成本较低,以解决人工清理效率低,工作繁琐,环境恶劣,耗时较长的问题。
The utility model discloses an automatic pipe cleaning machine, which comprises a cleaning mechanism, a first motion mechanism and a second motion mechanism. The cleaning mechanism is mounted on the first motion mechanism, and the first motion mechanism is fixedly mounted on the second motion mechanism. In terms of mechanism, the cleaning mechanism is used to clean the accumulations in the pipeline, the first motion mechanism is fitted on the inner wall of the pipe to move, and the first motion mechanism and the second motion mechanism provide power to facilitate The cleaning machine moves in the pipeline; it can clean different pipeline environments, and can deal with different types of blockages, so that the cleaning environment is cleaner, the cleaning work is more convenient, and the production cost is lower, so as to solve the problem of low manual cleaning efficiency, cumbersome work, and environmental problems. Bad, time-consuming problem.
Description
技术领域technical field
本实用新型涉及管道清理技术领域,尤其涉及一种适用于家用或市政的管道自动清理机。The utility model relates to the technical field of pipeline cleaning, in particular to an automatic pipeline cleaning machine suitable for household or municipal use.
背景技术Background technique
随着科学技术的发展,一体化管道系统技术已经走进了千家万户,给我们带来方便舒适生活的同时,管道堵塞也成为一个令人头疼的大问题,不清理会造成房屋被水淹没,当堆积时间过久会产生令人恶心的气味,而且长时间的堵塞会使管道腐化,严重危害管道寿命。为了保证管道通畅和日常污水的排出,人们不得不请专业清理工进行清理。With the development of science and technology, integrated pipeline system technology has entered thousands of households, bringing us convenience and comfort, but pipeline blockage has also become a big headache. Failure to clean it will cause the house to be flooded with water , When the accumulation time is too long, it will produce a disgusting smell, and the long-term blockage will cause the pipeline to corrode, which will seriously endanger the life of the pipeline. In order to ensure the smooth pipeline and the discharge of daily sewage, people have to ask professional cleaners to clean up.
(1)采用人工清理:清理工人用气压式下水道疏通器,人工往复按压,从而使堵塞物吸出来或者压下去。不仅清理效率低,清理效果差,而且清理环境十分恶劣,造成房屋污染,长时间的淤积物放出的气体被吸出来会影响空气质量,清理的耗时较长,甚至还可能损坏管道内壁,更有可能使管道炸裂。(1) Manual cleaning: The cleaning worker uses a pneumatic sewer dredge to manually press it back and forth, so that the blockage can be sucked out or pressed down. Not only the cleaning efficiency is low and the cleaning effect is poor, but also the cleaning environment is very bad, causing house pollution. The gas released by the long-term sludge will be sucked out, which will affect the air quality, take a long time to clean, and may even damage the inner wall of the pipeline. It is possible to burst the pipe.
(2)目前国内唯数不多的管道清理机,是采用气压式打通和手摇式。气压式不能对硬性物体进行清理,手摇式不能进行弯道处的清理;而且气压式压力较高,手摇式的材质较硬转动较快,会使清理物外喷,甚至会造成管道破裂,缩短了管道使用年限,严重危害室内环境和个人卫生。因此,解决这一类的问题显得尤为重要。(2) At present, there are only a few pipeline cleaning machines in China, which use pneumatic opening and hand-cranking. The pneumatic type cannot clean hard objects, and the hand-operated type cannot clean the corners; and the air-pressure type has higher pressure, and the hand-operated type material is harder and rotates faster, which will cause the cleaning objects to spray out, and even cause the pipeline to rupture. , shorten the service life of the pipeline, and seriously endanger the indoor environment and personal hygiene. Therefore, it is very important to solve this kind of problem.
实用新型内容Utility model content
针对上述问题,本实用新型提供了一种管道自动清理机,能够清理不同的管道环境,能够处理不同种类的堵塞物,使清理环境更加清洁,清理工作更加便捷,制作成本较低,以解决人工清理效率低,工作繁琐,环境恶劣,耗时较长的问题。In view of the above problems, the utility model provides an automatic pipeline cleaning machine, which can clean different pipeline environments and can handle different types of blockages, so that the cleaning environment is cleaner, the cleaning work is more convenient, and the production cost is lower, so as to solve the problem of manual labor. The cleaning efficiency is low, the work is cumbersome, the environment is harsh, and it takes a long time.
为解决上述问题,本实用新型提供了一种管道自动清理机,包括有清理机构、第一运动机构和第二运动机构,所述清理机构安装在第一运动机构上,同时第一运动机构固定安装在第二运动机构上,由所述清理机构来对管道内的堆积物进行清理,由所述第一运动机构贴合在管道内壁上移动,由所述第一运动机构和第二运动机构提供动力,以方便该清理机在管道内移动。In order to solve the above problems, the utility model provides an automatic pipe cleaning machine, which includes a cleaning mechanism, a first motion mechanism and a second motion mechanism, the cleaning mechanism is installed on the first motion mechanism, and the first motion mechanism is fixed at the same time. Installed on the second motion mechanism, the cleaning mechanism cleans the accumulations in the pipeline, the first motion mechanism fits on the inner wall of the pipe and moves, and the first motion mechanism and the second motion mechanism Power is provided to facilitate movement of the cleaner within the duct.
进一步改进在于:所述清理机构由清理圆柱杆、电机、拖出杆和钻孔刀组成,所述清理圆柱杆的末端连接在电机上,前端焊接有钻孔刀,并在所述清理圆柱杆的前端开设有通孔用来放置速度感应器,所述清理圆柱杆的前端四周还设置有垂直的拖出杆,所述拖出杆在清理圆柱杆上根据要求进行伸缩,所述电机为双轴电机,且固定安装在所述第一运动机构上。A further improvement is: the cleaning mechanism is composed of a cleaning cylindrical rod, a motor, a pulling rod and a drilling knife, the end of the cleaning cylindrical rod is connected to the motor, the front end is welded with a drilling knife, and the cleaning cylindrical rod is The front end of the cleaning rod is provided with a through hole for placing the speed sensor, and the front end of the cleaning cylindrical rod is also provided with a vertical pull-out rod. The shaft motor is fixedly mounted on the first motion mechanism.
进一步改进在于:所述第一运动机构由圆柱形壳体和三个麦克拉姆轮组成,在所述圆柱形壳体的内部固定安装有电机,并在其侧端上开设有三个轮槽以供麦克拉姆轮安装,三个麦克拉姆轮呈圆周排列;在所述电机的转动轴上设置有锥齿轮,同时在所述锥齿轮上啮合有两个传动杆,所述传动杆的两端均设置有锥齿轮,所述传动杆另一端的锥齿轮与麦克拉姆轮上的锥齿轮相啮合,由所述电机带动传动杆转动,并进一步的带动位于左右两侧位置的麦克拉姆轮进行转动。A further improvement is that: the first motion mechanism is composed of a cylindrical shell and three micram wheels, a motor is fixedly installed inside the cylindrical shell, and three wheel grooves are opened on its side ends to For the installation of the Macram wheels, the three Macram wheels are arranged in a circle; a bevel gear is arranged on the rotating shaft of the motor, and two transmission rods are meshed with the bevel gear, and the two transmission rods are arranged in a circle. Both ends are provided with bevel gears, and the bevel gear at the other end of the transmission rod meshes with the bevel gear on the Macram wheel. The motor drives the transmission rod to rotate, and further drives the Macrams located on the left and right sides. wheel turns.
进一步改进在于:所述第二运动机构包括有7字形框架、驱动机、连杆、固定支架和鱼尾侧板,所述7字形框架固定在第一运动机构的圆柱形壳体后端,所述7字形框架的上部水平端开设有圆孔供齿条安装,并安装有驱动机,由所述驱动机的转轴来与齿条相啮合,所述齿条的下端连接有左右两端带圆孔的方形连接体;所述连杆的两端均为倒球型结构,所述连杆的一端固定连接在方形连接体的圆孔上,另一端通过螺孔连接在固定支架上,所述7字形框架的下部设置有铰接板,所述铰接板的左右两侧通过铰接设置有鱼尾侧板,所述固定支架固定安装在所述鱼尾侧板上,由所述驱动机带动齿条上下运动,进而带动两根连杆张开/收缩,并带动左右两侧的鱼尾侧板来模仿鱼儿进行摆动。A further improvement is that: the second movement mechanism includes a figure-of-7 frame, a driver, a connecting rod, a fixed bracket and a fish tail side plate, and the figure-of-7 frame is fixed at the rear end of the cylindrical shell of the first movement mechanism, so the The upper horizontal end of the 7-shaped frame is provided with a round hole for rack installation, and a driver is installed. A square connecting body with holes; both ends of the connecting rod are inverted spherical structures, one end of the connecting rod is fixedly connected to the round hole of the square connecting body, and the other end is connected to the fixing bracket through a screw hole. The lower part of the 7-shaped frame is provided with a hinge plate, the left and right sides of the hinge plate are hinged with fish tail side plates, the fixing bracket is fixedly installed on the fish tail side plate, and the rack is driven by the driver. It moves up and down, and then drives the two connecting rods to open/contract, and drives the left and right side plates of the fish tail to imitate the fish to swing.
进一步改进在于:所述清理圆柱杆内设置有齿轮,所述齿轮与拖出杆相连,由所述齿轮带动拖出杆的伸缩。A further improvement is that: the cleaning cylindrical rod is provided with a gear, the gear is connected with the pull-out rod, and the pull-out rod is driven by the gear to extend and retract.
进一步改进在于:位于前侧的所述麦克拉姆轮作为辅轮,并在其上设置有弹簧以将麦克拉姆轮支撑在管壁上,用来防止麦克拉姆轮打滑。A further improvement is that the micram wheel located on the front side is used as an auxiliary wheel, and a spring is provided on it to support the macram wheel on the pipe wall, so as to prevent the macram wheel from slipping.
本实用新型的有益效果是:The beneficial effects of the present utility model are:
(1)清理机构的清理圆柱杆,采用全自动可伸缩的拖出杆和速度感应器,比传统手摇式清理效率更高,而且能够应对不同的硬度物体和应对弯道等复杂环境,节省了人工判断环境和堵塞物性质的时间,并且不会造成堵塞物外泄,清理效果好。(1) The cleaning cylindrical rod of the cleaning mechanism adopts a fully automatic retractable pull-out rod and a speed sensor, which is more efficient than the traditional hand-operated cleaning, and can deal with different hardness objects and complex environments such as curves, saving energy It saves the time to manually judge the environment and the nature of the blockage, and will not cause the blockage to leak out, and the cleaning effect is good.
(2)第一运动机构采用三轮运动方式,并且使用的是麦克拉姆轮可以实现整体的全方位运动,用一个麦克拉姆轮作为辅轮,辅轮下用弹簧撑起实现三个轮子与管壁紧密接触,以应对不同半径的管道。(2) The first motion mechanism adopts a three-wheel motion method, and the use of a micram wheel can realize the overall omnidirectional motion. A micram wheel is used as an auxiliary wheel, and the auxiliary wheel is supported by springs to realize three wheels. Close contact with the pipe wall to cope with pipes of different radii.
(3)第二运动机构采用仿鱼尾式结构,利用驱动机的周期性正转反转带动推杆上下往复运动从而实现鱼尾式摆动。(3) The second motion mechanism adopts a fishtail-like structure, which uses the periodic forward and reverse rotation of the driver to drive the push rod to reciprocate up and down to achieve fishtail swing.
附图说明Description of drawings
图1为本实用新型的第一视角结构图。FIG. 1 is a first-view structural diagram of the present invention.
图2为本实用新型的第二视角结构图。FIG. 2 is a second perspective structural diagram of the present invention.
图3为本实用新型的清理机构的结构图。FIG. 3 is a structural diagram of the cleaning mechanism of the present invention.
图4为本实用新型的第一运动机构的内部结构图。FIG. 4 is an internal structure diagram of the first movement mechanism of the present invention.
其中:1-清理机构,2-第一运动机构,3-第二运动机构,4-清理圆柱杆,5-电机,6-拖出杆,7-钻孔刀,8-速度感应器,9-圆柱形壳体,10-麦克拉姆轮,11-锥齿轮,12-传动杆,13-7字形框架,14-驱动机,15-连杆,16-固定支架,17-鱼尾侧板,18-齿条,19-方形连接体,20-铰接板。Among them: 1-cleaning mechanism, 2-first motion mechanism, 3-second motion mechanism, 4-cleaning cylindrical rod, 5-motor, 6-pulling rod, 7-drilling knife, 8-speed sensor, 9 - Cylindrical housing, 10- Macram wheel, 11- bevel gear, 12- transmission rod, 13- 7-shaped frame, 14- driver, 15- connecting rod, 16- fixing bracket, 17- fish tail side plate , 18 - rack, 19 - square connector, 20 - hinged plate.
具体实施方式Detailed ways
为了加深对本实用新型的理解,下面将结合实施例对本实用新型做进一步详述,本实施例仅用于解释本实用新型,并不构成对本实用新型保护范围的限定。In order to deepen the understanding of the present utility model, the present utility model will be described in further detail below with reference to the embodiments. The present embodiment is only used to explain the present utility model and does not constitute a limitation on the protection scope of the present utility model.
根据图1所示,本实施例提供了一种管道自动清理机,包括有清理机构1、第一运动机构2和第二运动机构3,所述清理机构1安装在第一运动机构2上,同时第一运动机构2固定安装在第二运动机构3上,由所述清理机构1来对管道内的堆积物进行清理,由所述第一运动机构2贴合在管道内壁上移动,由所述第一运动机构2和第二运动机构3提供动力,以方便该清理机在管道内移动。As shown in FIG. 1 , this embodiment provides an automatic pipe cleaning machine, including a
根据图3所示,在本实施例里,所述清理机构1由清理圆柱杆4、电机5、拖出杆6和钻孔刀7组成,所述清理圆柱杆4的末端连接在电机5上,前端焊接有钻孔刀7,并在所述清理圆柱杆4的前端开设有通孔用来放置速度感应器8,所述清理圆柱杆4的前端四周还设置有垂直的拖出杆6,所述拖出杆6在清理圆柱杆上根据要求进行伸缩,所述电机5为双轴电机,且固定安装在所述第一运动机构2上。As shown in FIG. 3 , in this embodiment, the
根据图4所示,在本实施例里,所述第一运动机构2由圆柱形壳体9和三个麦克拉姆轮10组成,在所述圆柱形壳体9的内部固定安装有电机5,并在其侧端上开设有三个轮槽以供麦克拉姆轮10安装,三个麦克拉姆轮10呈圆周排列;在所述电机5的转动轴上设置有锥齿轮11,同时在所述锥齿轮11上啮合有两个传动杆12,所述传动杆12的两端均设置有锥齿轮,所述传动杆12另一端的锥齿轮与麦克拉姆轮10上的锥齿轮相啮合,由所述电机5带动传动杆12转动,并进一步的带动位于左右两侧位置的麦克拉姆轮10进行转动。As shown in FIG. 4 , in this embodiment, the
根据图2所示,在本实施例里,所述第二运动机构3包括有7字形框架13、驱动机14、连杆15、固定支架16和鱼尾侧板17,所述7字形框架13固定在第一运动机构2的圆柱形壳体后端,所述7字形框架13的上部水平端开设有圆孔供齿条18安装,同时在上部水平端安装有驱动机14,由所述驱动机14的转轴来与齿条18相啮合,所述齿条18的下端连接有左右两端带圆孔的方形连接体19;所述连杆15的两端均为倒球型结构,所述连杆15的一端固定连接在方形连接体19的圆孔上,另一端通过螺孔连接在固定支架16上,所述7字形框架13的下部设置有铰接板20,所述铰接板20的左右两侧通过铰接设置有鱼尾侧板17,所述固定支架16固定安装在所述鱼尾侧板17上,由所述驱动机14带动齿条18上下运动,进而带动两根连杆15张开/收缩,以带动左右两侧的鱼尾侧板17来模仿鱼儿进行摆动。As shown in FIG. 2 , in this embodiment, the
在本实施例里,所述清理圆柱杆4内设置有齿轮,所述齿轮与拖出杆相连,由所述齿轮带动拖出杆的伸缩。In this embodiment, the cleaning
在本实施例里,位于前侧的所述麦克拉姆轮10作为辅轮,并在其上设置有弹簧以将麦克拉姆轮支撑在管壁上,用来防止麦克拉姆轮打滑。In this embodiment, the Macram
当家用管道堵塞时,将管道清理机放入管道内,三个麦克拉姆轮10中的辅助轮在弹簧弹力作用下能够紧密的卡在在管道内,电机5带动锥齿轮11转动从而带动传动杆12转动,并进一步的带动右左右两侧的麦克拉姆轮10运动,当两个麦克拉姆轮运动是会带动作为辅轮的麦克拉姆轮10运动,以实现整体第一运动机构的前进与后退,当清理机构的清理圆柱杆4的钻孔刀7接触到物体时,麦克拉姆轮10减速运动,同时清理机构会进行自检,如果拖出杆6未缩进去,则立即缩进去,然后通过清理圆柱杆4高速转动,前方钻孔刀7给堵塞物钻孔,当正在给堵塞物钻孔时,转动速度会变低,当堵塞物钻通之后速度变快,速度感应器8感应到之后,伸出拖出杆6,此时第一运动机构中的电机5反转,三个麦克拉姆轮10往后运动,从而拖动堵塞物往后运动,当往后运动时堵塞物被卡住,拖出杆6缩回,第一机构2整体往后运动,三个麦克拉姆轮10调整运动方向,从而使得清理机构1的的钻孔刀7再次从不同的地方给堵塞物钻孔,重复以上操作直到把堵塞物钻成蜂窝形,然后再次伸出拖出杆6,第一运动机构2整体往后运动,蜂窝形的堵塞物在拖出杆6的挤压作用下被弄碎,从而一大块的堵塞物被打碎成一块块小的,在流水的作用下被冲走,如果是较软的堵塞物,可以直接被拖出,已达到清理的目的。When the household pipe is blocked, put the pipe cleaning machine into the pipe, the auxiliary wheels in the three
当排到河流(蓄水池)的管道的出口被堵塞时,将管道清理机放进河流蓄水池中,通过驱动机14正转从而带动齿条18向下运动,从而带动方形连接体19向下运动,当方形连接体19向下运动运动时,两根连杆15向外张开,从而带动鱼尾侧板17往外张开,当驱动机14反转从而带动齿条18向上运动,并进一步带动方形连接体19向上运动,两根连杆15向内收缩,从而带动鱼尾侧板17往内收回,缩短驱动机正转反转单向周期,从而侧板模拟鱼儿摆动,提高运动效率,能使整体平稳下游,当到达管口时,鱼尾停止摆动,继续上述的操作。When the outlet of the pipeline discharged to the river (reservoir) is blocked, put the pipeline cleaning machine into the river reservoir, and drive the
以上显示和描述了本实用新型的基本原理、主要特征和优点。本行业的技术人员应该了解,本实用新型不受上述实施例的限制,上述实施例和说明书中描述的只是说明本实用新型的原理,在不脱离本实用新型精神和范围的前提下,本实用新型还会有各种变化和改进,这些变化和改进都落入要求保护的本实用新型范围内。本实用新型要求保护范围由所附的权利要求书及其等效物界定。The basic principles, main features and advantages of the present invention have been shown and described above. It should be understood by those skilled in the art that the present invention is not limited by the above-mentioned embodiments. The above-mentioned embodiments and descriptions only illustrate the principle of the present invention. Without departing from the spirit and scope of the present invention, the present invention There will also be various changes and improvements in the new model, which all fall within the scope of the claimed invention. The claimed scope of the present invention is defined by the appended claims and their equivalents.
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