CN210877247U - An automobile wheel hub spinning production line - Google Patents
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Abstract
本实用新型公开一种汽车轮毂旋压生产线,其中,包括旋压机、预热炉以及设在旋压机和预热炉之间的机械手总成、第一输送带和第二输送带,所述预热炉包括炉体和置于炉体内的环状输送轨道,该炉体开设有炉门,所述机械手总成包括联动的第一机械手和第二机械手。解决现有技术中生产线结构复杂、占用空间大、生产效率不足、不利监控操作等问题。
The utility model discloses an automobile wheel hub spinning production line, which comprises a spinning machine, a preheating furnace, a manipulator assembly, a first conveyor belt and a second conveyor belt arranged between the spinning machine and the preheating furnace. The preheating furnace includes a furnace body and an annular conveying track placed in the furnace body, the furnace body is provided with a furnace door, and the manipulator assembly includes a first manipulator and a second manipulator that are linked. The problems of complex production line structure, large space occupation, insufficient production efficiency, unfavorable monitoring operation and the like in the prior art are solved.
Description
技术领域technical field
本实用新型涉及汽车轮毂制造技术领域,具体涉及的是一种汽车轮毂旋压生产线。The utility model relates to the technical field of automobile wheel hub manufacturing, in particular to an automobile wheel hub spinning production line.
背景技术Background technique
轮毂是汽车轮胎内以轴为中心用于支撑轮胎的圆柱形金属部件,通俗地说,就是车轮中心安装车轴的部位,是连接制动鼓、轮盘和半轴的重要零部件。目前常规轮毂的制造大多采用旋压成型,旋压生产线包括预热炉和旋压机,预热炉用于对待预热轮毂毛坯进行工件预热步骤形成已预热轮毂毛坯,旋压机对已预热轮毂毛坯进行旋压工艺形成轮毂半成品,现有的预热炉的炉腔为长方形结构,而预热效果的好坏直接影响旋压的整个生产,因此为得到稳定的预热效果,现有的预热炉的长度会设计得较长,以便工件提供充分的预热时间。但是,不仅占用较大长度方向上的空间,而且进出口分设在不同位置,因此一个预热炉至少需要配设两个机械手分别用于放件和取件,而旋压机也需要配设一个机械手,所以整个生产线至少需要三个独立运作的机械手,存在设备成本更高和生产效率不足的问题,同时要么在进出口都配设作业人员,要么一个作业人员在进出口往复移动,引起操作不便问题。The wheel hub is a cylindrical metal part in the car tire that is used to support the tire with the axle as the center. In layman's terms, it is the part where the axle is installed in the center of the wheel. At present, most of the conventional wheel hubs are manufactured by spinning. The spinning production line includes a preheating furnace and a spinning machine. The preheating furnace is used to preheat the workpiece to be preheated to form a preheated wheel hub blank. The preheated wheel hub blank is subjected to a spinning process to form a semi-finished wheel hub. The furnace cavity of the existing preheating furnace is a rectangular structure, and the quality of the preheating effect directly affects the entire production of spinning. Therefore, in order to obtain a stable preheating effect, the current The length of some preheating furnaces is designed to be longer so that the workpiece can provide sufficient preheating time. However, it not only takes up a large amount of space in the length direction, but also the inlet and outlet are located in different positions, so a preheating furnace needs at least two robots for placing and picking up parts, and a spinning machine also needs to be equipped with one Therefore, the entire production line needs at least three independently operated robots, which has the problem of higher equipment cost and insufficient production efficiency. At the same time, either operators are equipped at the import and export, or one operator moves back and forth at the import and export, which causes inconvenience in operation. question.
有鉴于此,本申请人针对上述问题进行深入研究,遂有本案产生。In view of this, the applicant has conducted in-depth research on the above-mentioned problems, resulting in this case.
发明内容SUMMARY OF THE INVENTION
本实用新型的主要目的在于提供一种汽车轮毂旋压生产线,解决现有技术中生产线结构复杂、占用空间大、生产效率不足、不利监控操作等问题。The main purpose of the utility model is to provide an automobile wheel hub spinning production line, which solves the problems of complex structure, large space occupation, insufficient production efficiency, unfavorable monitoring operation and the like of the production line in the prior art.
为了达成上述目的,本实用新型的解决方案是:In order to achieve the above-mentioned purpose, the solution of the present utility model is:
提供一种汽车轮毂旋压生产线,其中,包括旋压机、预热炉以及设在旋压机和预热炉之间的机械手总成、第一输送带和第二输送带,所述预热炉包括炉体和置于炉体内的环状输送轨道,该炉体开设有炉门,所述机械手总成包括联动的第一机械手和第二机械手。An automobile wheel hub spinning production line is provided, which includes a spinning machine, a preheating furnace, a manipulator assembly, a first conveyor belt and a second conveyor belt arranged between the spinning machine and the preheating furnace. The furnace includes a furnace body and an annular conveying track placed in the furnace body, the furnace body is provided with a furnace door, and the manipulator assembly includes a linked first manipulator and a second manipulator.
进一步的,所述环状输送轨道包括由上至下依次设置的第一环状输送轨道、第二环状输送轨道以及第三环状输送轨道,所述炉体对应三个环状输送轨道配设第一炉门、第二炉门和第三炉门。Further, the annular conveying track includes a first annular conveying track, a second annular conveying track and a third annular conveying track which are arranged in sequence from top to bottom, and the furnace body corresponds to the three annular conveying tracks. A first furnace door, a second furnace door and a third furnace door are provided.
进一步的,所述预热炉为每个炉门包括门体和气缸,所述门体与所述炉体转动连接,所述气缸的缸体固定连接在炉体上,所述气缸的活塞杆与门体连接并且活塞杆与门体转动配合。Further, the preheating furnace includes a door body and a cylinder for each furnace door, the door body is rotatably connected to the furnace body, the cylinder body of the cylinder is fixedly connected to the furnace body, and the piston rod of the cylinder is connected to the furnace body. It is connected with the door body and the piston rod is rotatably matched with the door body.
进一步的,所述机械手总成还包括支撑台、第一转动盘、第二转动盘、第一机械手臂、第二机械手臂、连接座和连接柱,所述支撑台设在所述预热炉和旋压机之间,所述第一转动盘转动设在所述支撑台上,所述第一机械手臂一端转动连接在所述第一转动盘上且另一端与连接座转动连接,第二机械手臂的一端与连接座转动连接,所示第二机械手臂的另一端与连接柱转动连接,所述第二转动盘转动连接在连接柱上,所述第一机械手和第二机械手相对设在所述第二转动盘上。Further, the manipulator assembly also includes a support table, a first rotating disk, a second rotating disk, a first robotic arm, a second robotic arm, a connecting seat and a connecting column, and the support table is provided in the preheating furnace. and the spinning machine, the first rotating disc is rotatably arranged on the support table, one end of the first mechanical arm is rotatably connected to the first rotating disc and the other end is rotatably connected to the connecting seat, and the second One end of the mechanical arm is rotatably connected to the connecting seat, the other end of the second mechanical arm is rotatably connected to the connecting column, the second rotating disc is rotatably connected to the connecting column, and the first and second mechanical arms are oppositely arranged on the connecting column. on the second rotating disk.
进一步的,所述旋压机设有机门,所述第一输送带设在所述机门侧边,所述第二输送带设在所述第一输送带侧边。Further, the spinning machine is provided with a machine door, the first conveyor belt is provided on the side of the machine door, and the second conveyor belt is provided on the side of the first conveyor belt.
采用上述结构后,本实用新型涉及的一种汽车轮毂旋压生产线,合理的布局改变了原有轮毂输送方法,与现有技术相比,本案至少具有如下技术效果:After adopting the above structure, a kind of automobile wheel hub spinning production line involved in the present utility model, the reasonable layout has changed the original wheel hub conveying method, compared with the prior art, this case at least has the following technical effects:
其一,本案的预热炉具有环状输送轨道,待预热轮毂毛坯在预热炉内沿环形路线输送预热,如此,减少了预热炉的占地体积,而且出入口为同一个,只要一个作业人员就能监管操作和两个机械手就能完成输送转移,省人工省设备费用;First, the preheating furnace in this case has an annular conveying track, and the hub blanks to be preheated are conveyed and preheated along a circular route in the preheating furnace. In this way, the footprint of the preheating furnace is reduced, and the entrance and exit are the same, as long as the One operator can supervise the operation and two manipulators can complete the transfer, saving labor and equipment costs;
其二,将机械手总成、第一输送带和第二输送带设在预热炉和旋压机之间,由第一机械手和第二机械手交替进行夹取和放置动作,利用预热和旋压过程中所需要的时间巧妙的配合,使预热和旋压工艺紧密衔接,输送顺畅有序,大大减少输送路程,从而提升批量旋压制作汽车的效率。Second, the manipulator assembly, the first conveyor belt and the second conveyor belt are set between the preheating furnace and the spinning machine, and the first manipulator and the second manipulator alternately perform clamping and placing actions, using preheating and spinning. The time required in the pressing process is ingeniously coordinated, so that the preheating and spinning processes are closely connected, the conveying is smooth and orderly, and the conveying distance is greatly reduced, thereby improving the efficiency of batch spinning to make automobiles.
附图说明Description of drawings
图1为本新型的整体结构示意图;1 is a schematic diagram of the overall structure of the new model;
图2为本新型的机械手总成的结构示意图;Figure 2 is a schematic structural diagram of a new type of manipulator assembly;
图3为本新型的预热炉结构示意图。FIG. 3 is a schematic structural diagram of a new type of preheating furnace.
图中:In the picture:
旋压机-1;Spinning machine-1;
预热炉-2,炉体-21,第一炉门-22,第二炉门-23,第三炉门-24;Preheating furnace-2, furnace body-21, first furnace door-22, second furnace door-23, third furnace door-24;
支撑台-31,第一转动盘-32,第二转动盘-33,第一机械手臂-34,第二机械手臂-35,连接座-36,连接柱-37,第一机械手-38,第二机械手-39;Support table-31, first rotating disk-32, second rotating disk-33, first robotic arm-34, second robotic arm-35, connecting seat-36, connecting column-37, first robotic arm-38, Second manipulator-39;
第一输送带-4;The first conveyor belt-4;
第二输送带-5;Second conveyor belt-5;
活塞杆-61,缸体-62。Piston Rod - 61, Cylinder Block - 62.
具体实施方式Detailed ways
为了进一步解释本实用新型的技术方案,下面通过具体实施例来对本实用新型进行详细阐述。In order to further explain the technical solutions of the present utility model, the present utility model will be described in detail below through specific embodiments.
如图1-3所示,一种汽车轮毂旋压生产线,包括有旋压机1、预热炉2以及设在旋压机1和预热炉2之间的机械手总成、第一输送带4和第二输送带5,输送带包括电机、传动链轮和若干转动辊,通过传动链轮驱动若干个传动辊同步转动,从而实现输送。所述预热炉2包括炉体21和置于炉体21内的环状输送轨道,环状输送轨道可以参考如皮带等现有技术,该炉体21开设有炉门,所述机械手总成包括联动的第一机械手38和第一机械手39,两个机械手同步移动位置。As shown in Figures 1-3, an automobile wheel hub spinning production line includes a spinning machine 1, a preheating
作为机械手总成的具体实施例,所述机械手总成还包括支撑台31、第一转动盘32、第二转动盘33、第一机械手臂34、第二机械手臂35、连接座36和连接柱37,所述支撑台31设在所述预热炉2和旋压机1之间,所述第一转动盘32转动设在所述支撑台31上,所述第一机械手臂34一端转动连接在所述第一转动盘32上且另一端与连接座36转动连接,第二机械手臂35的一端与连接座36转动连接,所示第二机械手臂35的另一端与连接柱37转动连接,所述第二转动盘33转动连接在连接柱37上,所述第一机械手38和第一机械手39相对设在所述第二转动盘33上。As a specific embodiment of the manipulator assembly, the manipulator assembly further includes a support table 31 , a first rotating
如图2所示,第一转动盘32的转动轴为L1,第一机械手臂34的转动轴为L2,连接座36的转动轴为L3,以及第二机械手臂35的转动轴为L4,连接柱37的转动轴为L5,第二转动盘33的转动轴为L6,L1保持沿竖直方向延伸,L2、L3和L5保持沿水平方向延伸,L4延伸方向与L3垂直,L6延伸方向与L5垂直,如此可实现多方位的转动,仿造人类手臂关节的活动方式。As shown in FIG. 2 , the rotation axis of the first
如此,本案的输送方法包括如下步骤:In this way, the delivery method in this case includes the following steps:
1)将待预热轮毂毛坯置于第二输送带5上,由第二输送带5将待预热轮毂毛坯输送到机械手总成前面;1) Place the to-be-preheated hub blank on the second conveyor belt 5, and the to-be-preheated hub blank is transported to the front of the manipulator assembly by the second conveyor belt 5;
2)第一机械手38从第二输送带5上夹取待预热轮毂毛坯;2) The
3)由第一转动盘32驱动第一机械手38和第一机械手39转向所述预热炉2,先由第二转动盘33驱动第一机械手39面对预热机,以伸入炉门夹取已经完成预热的已预热轮毂毛坯,接着由第二转动盘33驱动第一机械手38面对预热机,以对准伸入炉门将待预热轮毂毛坯置于环状输送轨道上;3) The
其中,第一机械手臂34和第二机械手臂35通过转动方式向预热炉2靠近,从而控制第一机械手38或者第一机械手39向炉体21内伸入;Wherein, the first
4)由环状输送轨道输送待预热轮毂毛坯在炉体21内旋转预热,即待预热轮毂毛坯一边旋转一边预热,完成预热结束后成为已预热轮毂毛坯并且已预热轮毂毛坯输送至炉门;4) The to-be-preheated wheel hub blank is transported by the annular conveying track and rotated and preheated in the
5)由第一转动盘32驱动第一机械手臂34和第二机械手臂35转向所述旋压机1,先由第二转动盘33驱动第一机械手38面对旋压机1,以伸入旋压机1内夹取已经完成旋压的轮毂半成品,接着由第二转动盘33驱动第一机械手39面对旋压机1,以伸入旋压机1内放置已预热轮毂毛坯,5) The first
其中,由第一机械手臂34和第二机械手臂35控制第一机械手38或者第一机械手39向旋压机1内伸入;Wherein, the
6)由第一机械手38将轮毂半成品放置在第一输送带4上。6) The semi-finished wheel hub is placed on the first conveyor belt 4 by the
至此,通过整个输送方法能完成汽车轮毂旋压生产线的一个完整输送工程,包括把一个待预热轮毂毛坯输送至预热炉2,把一个已预热轮毂毛坯输送至旋压机1以及把一个轮毂板半成品从旋压机1取出。在批量生产中,无线循环上述输送工作,完成步骤6)后继续从步骤1)开始,整个输送顺畅有序,衔接紧密。So far, a complete conveying project of the automobile wheel hub spinning production line can be completed through the entire conveying method, including conveying a preheated wheel hub blank to the preheating
本案至少具有如下技术效果:This case has at least the following technical effects:
其一,本案的预热炉2具有环状输送轨道,待预热轮毂毛坯在预热炉2内沿环形路线输送预热,如此,减少了预热炉2的占地体积,而且出入口为同一个,只要一个作业人员就能监管操作和两个机械手就能完成输送转移,省人工省设备费用;First, the preheating
其二,将机械手总成、第一输送带4和第二输送带5设在预热炉2和旋压机1之间,由第一机械手38和第一机械手39交替进行夹取和放置动作,利用预热和旋压过程中所需要的时间巧妙的配合,使预热和旋压工艺紧密衔接,输送顺畅有序,大大减少了输送路程,从而提升批量旋压制作汽车的效率。Second, the manipulator assembly, the first conveyor belt 4 and the second conveyor belt 5 are set between the preheating
由于预热工件所需要的时间较长,优选的,所述环状输送轨道包括由上至下依次设置的第一环状输送轨道、第二环状输送轨道以及第三环状输送轨道,所述炉体21对应三个环状输送轨道配设第一炉门22、第二炉门23和第三炉门24。Since it takes a long time to preheat the workpiece, preferably, the annular conveying track includes a first annular conveying track, a second annular conveying track and a third annular conveying track that are arranged in sequence from top to bottom. The
实际生产中,第一机械手38和第一机械手39依次循环进入第一炉门22、第二炉门23和第三炉门24,这样,根据预热所需要的时间,每个炉门相邻两次开门时间至少为两个完整输送工作所耗费的时间,保证不会意外取出还没有预热好的汽车轮毂,也不会让预热好的汽车轮毂还在炉体21内旋转,避免资源浪费。In actual production, the
作为炉门启闭的一种具体实施例,每个炉门包括门体和气缸,所述门体与所述炉体21转动连接,所述气缸的缸体62固定连接在炉体21上,所述气缸的活塞杆61与门体连接并且活塞杆61与门体转动配合,活塞杆61的伸缩动作驱动门体绕炉体21转动,从而实现炉门启闭。As a specific embodiment of opening and closing the furnace door, each furnace door includes a door body and a cylinder, the door body is rotatably connected to the
所述旋压机1设有机门,所述第一输送带4设在所述机门侧边,所述第二输送带5设在所述第一输送带4侧边。两个输送带并排紧靠设置,进一步减少输送路程。The spinning machine 1 is provided with a machine door, the first conveyor belt 4 is provided on the side of the machine door, and the second conveyor belt 5 is provided on the side of the first conveyor belt 4 . The two conveyor belts are placed in close proximity side by side to further reduce the conveying distance.
上述实施例和图式并非限定本实用新型的产品形态和式样,任何所属技术领域的普通技术人员对其所做的适当变化或修饰,皆应视为不脱离本实用新型的专利范畴。The above-mentioned embodiments and drawings do not limit the product form and style of the present invention, and any appropriate changes or modifications made by those of ordinary skill in the technical field should be regarded as not departing from the scope of the present invention.
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110666065A (en) * | 2019-10-21 | 2020-01-10 | 福建申利卡铝业发展有限公司 | An automobile wheel hub spinning production line |
| CN110756679A (en) * | 2019-10-21 | 2020-02-07 | 福建申利卡铝业发展有限公司 | A kind of conveying method of automobile wheel hub spinning production line |
-
2019
- 2019-10-21 CN CN201921765180.7U patent/CN210877247U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110666065A (en) * | 2019-10-21 | 2020-01-10 | 福建申利卡铝业发展有限公司 | An automobile wheel hub spinning production line |
| CN110756679A (en) * | 2019-10-21 | 2020-02-07 | 福建申利卡铝业发展有限公司 | A kind of conveying method of automobile wheel hub spinning production line |
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| GR01 | Patent grant | ||
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| CF01 | Termination of patent right due to non-payment of annual fee | ||
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Granted publication date: 20200630 |
