CN210875548U - Shredding machine - Google Patents

Shredding machine Download PDF

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CN210875548U
CN210875548U CN201921908305.7U CN201921908305U CN210875548U CN 210875548 U CN210875548 U CN 210875548U CN 201921908305 U CN201921908305 U CN 201921908305U CN 210875548 U CN210875548 U CN 210875548U
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shredding
roller
reducer
driven gear
shredder
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周忠平
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Jiangyin Zhongping Technology Co ltd
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Jiangyin Zhongping Technology Co ltd
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Abstract

本实用新型公开了一种撕碎机,属于撕碎机设备技术领域。撕碎机包括机架、置于机架顶部的撕碎箱体、固设在撕碎箱体顶部的加料斗、以及固设在机架内部且沿撕碎箱体对称布置的驱动电机,两个所述驱动电机的输出端均传动连接有皮带轮组,所述皮带轮组的输出端连接减速机的输入轴,所述减速机输出端的转轴上通过联轴器连接有两个平行设置的撕碎辊筒,所述撕碎辊筒外壁固设有第一撕碎铁片,所述撕碎箱体的内侧下方安装有两个调节辊筒,两个所述调节辊筒的外壁同样固设有第二撕碎铁片;本实用新型通过在撕碎辊筒的下方设有调节辊筒,通过调节辊筒对撕碎辊筒撕碎后的刨花进行切断,以便于屑并机的后续加工。

Figure 201921908305

The utility model discloses a shredder, which belongs to the technical field of shredder equipment. The shredder includes a frame, a shredding box placed on the top of the frame, a feeding hopper fixed on the top of the shredding box, and a drive motor fixed inside the frame and symmetrically arranged along the shredding box. The output ends of each of the drive motors are all connected with a pulley set, the output end of the pulley set is connected to the input shaft of the reducer, and the rotating shaft of the output end of the reducer is connected with two parallel shredders through a coupling. roller, the outer wall of the shredding roller is fixed with a first shredding iron sheet, and two adjusting rollers are installed under the inner side of the shredding box, and the outer walls of the two adjusting rollers are also fixed with The second shredding iron sheet; the utility model is provided with a regulating roller below the shredding roller, and the shavings shredded by the shredding roller are cut by the regulating roller, so as to facilitate the subsequent processing of the shredding roller.

Figure 201921908305

Description

一种撕碎机a shredder

技术领域technical field

本实用新型涉及撕碎机设备技术领域,尤其涉及一种撕碎机。The utility model relates to the technical field of shredder equipment, in particular to a shredder.

背景技术Background technique

撕碎机的主要作用是在金属切削加工过程中对车床加工工件产生的各种刨花,通过焊接在撕碎机辊筒表面的铁片相互撕裂,将刨花撕碎至适当的长度,以方便后道工序的液压屑并机将长度适中的钢刨花直接冷压成圆柱形饼块,以方便于刨花的存储、运输和投炉。撕碎机主要由机架、驱动电机、皮带轮、减速机、联轴器、带铁片辊筒、调节辊筒、加料斗、电控柜等组成。撕碎机主要具备以下特点:结构简单,机器占地空间小,投料方便,撕碎能力强,可以达到8-10吨/小时,设备有超载保护装置;设备经济实用,非常适合作为液压屑并机的前道加工设备。The main function of the shredder is to tear the various shavings produced on the workpiece processed by the lathe during the metal cutting process. The hydraulic chip paralleling machine in the subsequent process directly cold-presses the steel shavings of moderate length into cylindrical cakes, which is convenient for the storage, transportation and firing of the shavings. The shredder is mainly composed of a frame, a drive motor, a pulley, a reducer, a coupling, a roller with iron sheets, a regulating roller, a feeding hopper, and an electric control cabinet. The shredder mainly has the following characteristics: simple structure, small machine footprint, convenient feeding, strong shredding capacity, can reach 8-10 tons / hour, the equipment has overload protection device; the equipment is economical and practical, very suitable for hydraulic chips and shredding. The front processing equipment of the machine.

然而在实际工作过程中,当处理有硬度和有韧性的特殊材料刨花时,在撕碎辊筒的牵引下,该类刨花易缠结在一起,使得撕碎后的刨花缠结成一团,因此难以对撕碎后的刨花长度进行控制,不利于屑并机的后续加工。However, in the actual working process, when dealing with shavings of special materials with hardness and toughness, under the traction of the shredding roller, such shavings are easily entangled together, so that the shredded shavings are entangled into a ball. Therefore, it is difficult to control the length of the shavings after shredding, which is not conducive to the subsequent processing of the shavings.

实用新型内容Utility model content

本实用新型的目的是为了解决当处理有硬度和有韧性的特殊材料刨花时,在撕碎辊筒的牵引下,该类刨花易缠结在一起,因此难以对撕碎后的刨花长度进行控制的问题,而提出的一种撕碎机。The purpose of the utility model is to solve the problem that when dealing with shavings of special materials with hardness and toughness, under the traction of the shredding roller, such shavings are easily entangled together, so it is difficult to control the length of the shredded shavings The problem was raised by a shredder.

为了实现上述目的,本实用新型采用了如下技术方案:In order to achieve the above-mentioned purpose, the utility model adopts the following technical solutions:

一种撕碎机,包括机架、置于机架顶部的撕碎箱体、固设在撕碎箱体顶部的加料斗、以及固设在机架内部且沿撕碎箱体对称分布的驱动电机,其特征在于,两个所述驱动电机的输出端均传动连接有皮带轮组,所述皮带轮组的输出端连接有减速机,所述减速机输出端的转轴上通过联轴器连接有两个平行设置的撕碎辊筒,所述撕碎辊筒外壁固设有第一撕碎铁片;A shredder, comprising a frame, a shredding box placed on the top of the frame, a feeding hopper fixed on the top of the shredding box, and a drive fixed inside the frame and symmetrically distributed along the shredding box The motor is characterized in that the output ends of the two drive motors are both connected with a pulley set, the output end of the pulley set is connected with a reducer, and the rotating shaft of the output end of the reducer is connected with two Shredding rollers arranged in parallel, the outer wall of the shredding rollers is fixed with a first shredding iron sheet;

所述撕碎箱体的内侧下方安装有两个调节辊筒,两个所述调节辊筒的外壁同样固设有第二撕碎铁片。Two adjusting rollers are installed under the inner side of the shredding box, and second shredding iron pieces are also fixed on the outer walls of the two adjusting rollers.

优选的,所述皮带轮组包括固设在驱动电机输出端的小皮带轮,所述小皮带轮通过传动皮带传动连接有大皮带轮,所述大皮带轮安装在减速机输入轴上。Preferably, the pulley set includes a small pulley fixed on the output end of the drive motor, the small pulley is connected with a large pulley through a transmission belt, and the large pulley is installed on the input shaft of the reducer.

优选的,所述减速机输入轴置于减速机内的一端固设有主动齿轮,所述主动齿轮分别啮合有第一从动齿轮和第二从动齿轮。Preferably, an end of the input shaft of the reducer placed in the reducer is fixed with a driving gear, and the driving gear is respectively meshed with a first driven gear and a second driven gear.

优选的,所述第一从动齿轮和第二从动齿轮分别与减速机输出轴相连。Preferably, the first driven gear and the second driven gear are respectively connected with the output shaft of the reducer.

优选的,两个所述调节辊筒为无动力调节辊筒。Preferably, the two adjusting rollers are unpowered adjusting rollers.

优选的,两个所述调节辊筒置于撕碎辊筒的下方。Preferably, the two adjusting rollers are placed below the shredding roller.

与现有技术相比,本实用新型提供了一种撕碎机,具备以下有益效果:Compared with the prior art, the utility model provides a shredder, which has the following beneficial effects:

1、该撕碎机,使用时具有一定硬度和韧性的刨花通过加料斗进料斗撕碎箱体内,驱动电机在工作时将其动力传递给皮带轮组,具体是驱动电机带动小皮带轮转动,小皮带轮进而通过传动皮带带动大皮带轮转动,大皮带轮进而将动力输送至减速机内,经减速机减速后,通过联轴器,从而实现对撕碎辊筒进行驱动,撕碎辊筒在转动时通过其外壁的第一撕碎铁片对进入到撕碎箱体内的刨花进行撕碎;1. In this shredder, the shavings with a certain hardness and toughness are shredded into the box through the feeding hopper, and the driving motor transmits its power to the pulley group during operation, specifically, the driving motor drives the small pulley to rotate, and the small pulley rotates. The pulley then drives the large pulley to rotate through the transmission belt, and the large pulley then transmits the power to the reducer. After the reducer is decelerated, it passes through the coupling to drive the shredding roller. The shredding roller passes through when rotating. The first shredding iron piece on the outer wall shreds the shavings entering the shredding box;

本实用新型的减速机的工作原理如下,大皮带轮带动减速机输入轴转动,从而带动主动齿轮转动,主动齿轮进而分别带动第一从动齿轮和第二从动齿轮转动,第一从动齿轮和第二从动齿轮在转动时通过减速机输出轴带动撕碎辊筒转动,以达到对刨花进行撕碎的目的。The working principle of the reducer of the present utility model is as follows, the large pulley drives the input shaft of the reducer to rotate, thereby driving the driving gear to rotate, and the driving gear further drives the first driven gear and the second driven gear to rotate respectively, the first driven gear and the second driven gear rotate. When the second driven gear rotates, the shredding roller is driven to rotate through the output shaft of the reducer, so as to achieve the purpose of shredding the shavings.

2、该撕碎机,两个调节辊筒为无动力的调节辊筒,在上方撕碎的刨花的牵引下,带动两个调节辊筒转动,从而利用调节辊筒上的第二撕碎铁片对刨花进行再次切断。2. In this shredder, the two adjusting rollers are unpowered adjusting rollers. Under the traction of the shredded shavings above, the two adjusting rollers are driven to rotate, so as to utilize the second shredding iron on the adjusting rollers. The shavings are cut again.

该装置中未涉及部分均与现有技术相同或可采用现有技术加以实现,本实用新型通过在调节辊筒的下方设有调节辊筒,通过调节辊筒对撕碎辊筒撕碎后的刨花进行切断,达到对撕碎后刨花的长度进行控制,以利于屑并机的后续加工。The parts not involved in the device are the same as the existing technology or can be realized by using the existing technology. In the present invention, a regulating roller is arranged below the regulating roller, and the shredding roller is shredded by the regulating roller. The shavings are cut to control the length of the shavings after shredding, so as to facilitate the subsequent processing of the shavings.

附图说明Description of drawings

图1为本实用新型提出的一种撕碎机的主视图;Fig. 1 is the front view of a kind of shredder proposed by the utility model;

图2为本实用新型提出的一种撕碎机的侧视图;Fig. 2 is the side view of a kind of shredder proposed by the utility model;

图3为本实用新型提出的一种撕碎机的俯视图;Fig. 3 is the top view of a kind of shredder proposed by the utility model;

图4为本实用新型提出的一种撕碎机大皮带轮、减速机连接的结构示意图;Figure 4 is a schematic structural diagram of the connection between a large pulley and a reducer of a shredder proposed by the utility model;

图5为本实用新型提出的一种撕碎机撕碎辊筒、第一撕碎铁片连接的结构示意图之一;5 is one of the structural schematic diagrams of the connection between the shredding roller and the first shredding iron piece of a shredder proposed by the utility model;

图6为本实用新型提出的一种撕碎机撕碎辊筒、第一撕碎铁片连接的结构示意图之二;6 is the second structural schematic diagram of the connection between the shredding roller and the first shredding iron piece of a shredder proposed by the utility model;

图7为本实用新型提出的一种撕碎机大皮带轮的结构示意图;FIG. 7 is a schematic structural diagram of a large pulley of a shredder proposed by the utility model;

图8为本实用新型提出的一种撕碎机小皮带轮的结构示意图;Figure 8 is a schematic structural diagram of a small pulley of a shredder proposed by the utility model;

图9为本实用新型提出的一种撕碎机撕碎辊筒的结构示意图;Fig. 9 is the structural representation of a kind of shredder shredding roller proposed by the utility model;

图10为本实用新型提出的一种撕碎机调节辊筒、第二撕碎铁片连接的结构示意图之一;10 is one of the structural schematic diagrams of the connection between the adjusting roller of a shredder and the second shredding iron piece proposed by the utility model;

图11为本实用新型提出的一种撕碎机调节辊筒、第二撕碎铁片连接的结构示意图之二。Fig. 11 is the second structural schematic diagram of the connection between the adjusting roller of a shredder and the second shredding iron piece proposed by the utility model.

图中:1、机架;2、撕碎箱体;3、驱动电机;4、减速机;5、联轴器;6、撕碎辊筒;7、第一撕碎铁片;8、调节辊筒;9、第二撕碎铁片;10、小皮带轮;11、传动皮带;12、大皮带轮;13、减速机输入轴;14、主动齿轮;15、第一从动齿轮;16、第二从动齿轮;17、减速机输出轴。In the figure: 1. Frame; 2. Shredding box; 3. Drive motor; 4. Reducer; 5. Coupling; 6. Shredding roller; 7. First shredding iron sheet; 8. Adjustment Roller; 9. The second shredding iron; 10. Small pulley; 11. Transmission belt; 12. Large pulley; 13. Input shaft of reducer; 14. Driving gear; 15. First driven gear; 16. No. Two driven gears; 17, the output shaft of the reducer.

具体实施方式Detailed ways

下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the implementations. example.

在本实用新型的描述中,需要理解的是,术语“上”、“下”、“前”、“后”、“左”、“右”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。In the description of the present invention, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inside", The orientation or positional relationship indicated by "outside" is based on the orientation or positional relationship shown in the accompanying drawings, which is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the indicated device or element must have a specific orientation , are constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the present invention.

参照图1-11,一种撕碎机,包括机架1、置于机架1顶部的撕碎箱体2、固设在撕碎箱体2顶部的加料斗、以及固设在机架1内部且沿撕碎箱体2对称分布的驱动电机3,两个驱动电机3的输出端均传动连接有皮带轮组,皮带轮组的输出端连接有减速机4,减速机4输出端的转轴上通过联轴器5连接有两个平行设置的撕碎辊筒6,撕碎辊筒6外壁固设有第一撕碎铁片7;1-11, a shredder includes a frame 1, a shredding box 2 placed on the top of the frame 1, a feeding hopper fixed on the top of the shredding box 2, and a shredder fixed on the frame 1 The drive motors 3 are symmetrically distributed inside and along the shredding box 2. The output ends of the two drive motors 3 are both connected with a belt pulley group, and the output end of the belt pulley group is connected with a reducer 4. The shaft 5 is connected with two shredding rollers 6 arranged in parallel, and the outer wall of the shredding rollers 6 is fixed with a first shredding iron sheet 7;

撕碎箱体2的内侧下方安装有两个调节辊筒8,两个调节辊筒8的外壁同样固设有第二撕碎铁片9。Two regulating rollers 8 are installed under the inner side of the shredding box 2 , and second shredding iron pieces 9 are also fixed on the outer walls of the two regulating rollers 8 .

本实施例的皮带轮组包括固设在驱动电机3输出端的小皮带轮10,小皮带轮10通过传动皮带11传动连接有大皮带轮12,大皮带轮12通过减速机输入轴13与减速机4相连,在实际生产过程中,可通过加大大皮带轮12直径,使得撕碎辊筒6的转速变慢,以增大扭矩,使得撕碎辊筒6上第一撕碎铁片7的撕碎力更大;同时,可将第一撕碎铁片7上的长度改短,减少铁片之间的啮合长度,以使得第一撕碎铁片7的阻力减轻;The pulley set of this embodiment includes a small pulley 10 fixed at the output end of the drive motor 3, the small pulley 10 is connected to the large pulley 12 through the transmission belt 11, and the large pulley 12 is connected to the reducer 4 through the reducer input shaft 13. In the production process, by increasing the diameter of the large pulley 12, the rotation speed of the shredding roller 6 can be slowed down to increase the torque, so that the shredding force of the first shredding iron sheet 7 on the shredding roller 6 is greater; , the length on the first shredded iron piece 7 can be shortened, and the meshing length between the iron pieces can be reduced, so as to reduce the resistance of the first shredded iron piece 7;

此外,还可增加撕碎辊筒6的轴径,以提高撕碎辊筒6上轴的强度。In addition, the shaft diameter of the shredding roller 6 can also be increased to improve the strength of the shaft on the shredding roller 6 .

减速机输入轴13置于减速机4内的一端固设有主动齿轮14,主动齿轮14分别啮合有第一从动齿轮15和第二从动齿轮16,第一从动齿轮15和第二从动齿轮16对称的位于主动齿轮14的两侧,第一从动齿轮15和第二从动齿轮16分别连接减速机输出轴17;One end of the input shaft 13 of the reducer placed in the reducer 4 is fixed with a driving gear 14. The driving gear 14 is respectively meshed with a first driven gear 15 and a second driven gear 16. The first driven gear 15 and the second driven gear The driven gear 16 is symmetrically located on both sides of the driving gear 14, and the first driven gear 15 and the second driven gear 16 are respectively connected to the output shaft 17 of the reducer;

第一从动齿轮15和第二从动齿轮16连接的减速机输出轴17通过联轴器5同撕碎辊筒6相连。The output shaft 17 of the reducer connected with the first driven gear 15 and the second driven gear 16 is connected with the shredding roller 6 through the coupling 5 .

两个调节辊筒8置于撕碎辊筒6的下方,从而通过调节辊筒8对撕碎后的刨花进行再次切断,以达到对刨花长度进行控制。Two adjusting rollers 8 are placed under the shredding roller 6, so that the shredded shavings are cut again by the adjusting rollers 8, so as to control the length of the shavings.

本实用新型中,使用时具有一定硬度和韧性的刨花通过加料斗进料斗撕碎箱体2内,驱动电机3在工作时将其动力传递给皮带轮组,具体是驱动电机3带动小皮带轮10转动,小皮带轮10进而通过传动皮带11带动大皮带轮12转动,大皮带轮12进而将动力输送至减速机4内,经减速机4减速后,通过联轴器5连接,从而实现对撕碎辊筒6进行驱动,撕碎辊筒6在转动时通过其外壁的第一撕碎铁片7对进入到撕碎箱体2内的刨花进行撕碎;In the utility model, the shavings with certain hardness and toughness are shredded into the box body 2 through the feeding hopper, and the driving motor 3 transmits its power to the pulley group during operation, specifically, the driving motor 3 drives the small pulley 10. Rotating, the small pulley 10 then drives the large pulley 12 to rotate through the transmission belt 11, and the large pulley 12 then transmits the power to the reducer 4. After the reducer 4 is decelerated, it is connected through the coupling 5, so as to realize the shredding roller. 6 is driven, and the shredding roller 6 shreds the shavings entering the shredding box 2 through the first shredding iron sheet 7 of its outer wall when it rotates;

本实用新型的减速机4的工作原理如下,大皮带轮12带动减速机输入轴13转动,从而带动主动齿轮14转动,主动齿轮14进而分别带动第一从动齿轮15和第二从动齿轮16转动,第一从动齿轮15和第二从动齿轮16在转动时带动减速机输出轴17,通过联轴器带动撕碎辊筒6转动,以达到对刨花进行撕碎的目的;The working principle of the reducer 4 of the present invention is as follows: the large pulley 12 drives the input shaft 13 of the reducer to rotate, thereby driving the driving gear 14 to rotate, and the driving gear 14 further drives the first driven gear 15 and the second driven gear 16 to rotate. , the first driven gear 15 and the second driven gear 16 drive the output shaft 17 of the reducer when rotating, and drive the shredding roller 6 to rotate through the coupling to achieve the purpose of shredding the shavings;

本实用新型通过在撕碎箱体2内壁设有两个调节辊筒8,在上方撕碎的刨花的牵引下,带动两个调节辊筒8转动,从而利用调节辊筒8上的第二撕碎铁片9对刨花进行再次切断,从而对缠结在一起的刨花进行切断,以达到对刨花长度进行控制的目的。In the utility model, two adjusting rollers 8 are arranged on the inner wall of the shredding box 2, and the two adjusting rollers 8 are driven to rotate under the traction of the shredded shavings above, so as to utilize the second tearing rollers on the adjusting roller 8. The iron scraps 9 cut the shavings again, so as to cut the tangled shavings, so as to achieve the purpose of controlling the length of the shavings.

以上所述,仅为本实用新型较佳的具体实施方式,但本实用新型的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本实用新型揭露的技术范围内,根据本实用新型的技术方案及其实用新型构思加以等同替换或改变,都应涵盖在本实用新型的保护范围之内。The above description is only a preferred embodiment of the present invention, but the protection scope of the present invention is not limited to this. Equivalent replacement or modification of the new technical solution and its utility model concept shall be included within the protection scope of the present utility model.

Claims (6)

1. A shredder comprises a rack (1), a shredding box body (2) arranged at the top of the rack (1), a feeding hopper fixedly arranged at the top of the shredding box body (2), and driving motors (3) fixedly arranged in the rack (1) and symmetrically distributed along the shredding box body (2), and is characterized in that the output ends of the two driving motors (3) are in transmission connection with a belt pulley group, the output end of the belt pulley group is connected with a speed reducer (4), a rotating shaft at the output end of the speed reducer (4) is connected with two parallel shredding rollers (6) through a shaft coupling (5), and the outer wall of each shredding roller (6) is fixedly provided with a first shredding iron sheet (7);
two adjusting rollers (8) are installed below the inner side of the shredding box body (2), and the outer wall of each adjusting roller (8) is fixedly provided with a second shredding iron sheet (9) in the same manner.
2. A shredder according to claim 1, characterised in that the pulley set comprises a small pulley (10) fixedly arranged at the output end of the drive motor (3), the small pulley (10) is in transmission connection with a large pulley (12) through a transmission belt (11), and the large pulley (12) is connected with the reducer (4) through a reducer input shaft (13).
3. A shredder according to claim 2, wherein a driving gear (14) is fixedly arranged at one end of the input shaft (13) of the speed reducer (4), the driving gear (14) is respectively engaged with a first driven gear (15) and a second driven gear (16), and the first driven gear (15) and the second driven gear (16) are respectively connected with the output shaft (17) of the speed reducer.
4. A shredder according to claim 3, characterised in that the reducer output shaft (17) of the first driven gear (15) and of the second driven gear (16) is connected to the shredding drum (6) by means of a coupling (5).
5. A shredder according to claim 1, characterised in that both of said adjusting rollers (8) are unpowered adjusting rollers.
6. A shredder according to claim 1, characterised in that two of said adjusting drums (8) are placed below the shredding drum (6).
CN201921908305.7U 2019-11-07 2019-11-07 Shredding machine Expired - Fee Related CN210875548U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201921908305.7U CN210875548U (en) 2019-11-07 2019-11-07 Shredding machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201921908305.7U CN210875548U (en) 2019-11-07 2019-11-07 Shredding machine

Publications (1)

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CN210875548U true CN210875548U (en) 2020-06-30

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CN201921908305.7U Expired - Fee Related CN210875548U (en) 2019-11-07 2019-11-07 Shredding machine

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112077976A (en) * 2020-09-21 2020-12-15 丰林亚创(惠州)人造板有限公司 A shavings flattening device

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112077976A (en) * 2020-09-21 2020-12-15 丰林亚创(惠州)人造板有限公司 A shavings flattening device
CN112077976B (en) * 2020-09-21 2024-04-19 丰林亚创(惠州)人造板有限公司 Shaving flattening device

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