CN210849801U - Special numerically controlled grinder for measuring surface in caliper arc - Google Patents
Special numerically controlled grinder for measuring surface in caliper arc Download PDFInfo
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Abstract
本实用新型公开了一种卡尺圆弧内量面专用数控磨床,包括底座盘、轴承支架、矩形连接板、大卡尺、侧锁固块、顶板、小滑架、小卡尺、承重架、右垫板、右气缸、中滑架、左半卡尺、右半卡尺、连接块、左垫板、左气缸和垫架,本实用新型通过左气缸和右气缸分别控制小卡尺和左半卡尺的位置,将不同尺寸的卡尺卡紧在数控磨床上,对卡尺圆弧内量面的基准进行磨削,本设计能对尺寸在300‑2000的卡尺,实现待测卡尺在数控磨床上的装夹、定位、夹紧、磨削和测量,不同规格的卡尺均可量产,同时操作方便快捷,节约人工成本、降低劳动强度、提高产品质量。
The utility model discloses a special numerical control grinding machine for measuring the inner surface of a caliper arc, which comprises a base plate, a bearing bracket, a rectangular connecting plate, a large caliper, a side locking block, a top plate, a small sliding frame, a small caliper, a load-bearing frame and a right pad plate, right cylinder, middle carriage, left half caliper, right half caliper, connecting block, left pad, left cylinder and pad frame, the utility model controls the positions of the small caliper and the left half caliper respectively through the left cylinder and the right cylinder, Clamp the calipers of different sizes on the CNC grinding machine, and grind the datum of the inner measuring surface of the caliper arc. This design can realize the clamping and positioning of the caliper to be measured on the CNC grinding machine for the caliper whose size is 300-2000. , clamping, grinding and measuring, calipers of different specifications can be mass-produced, and the operation is convenient and fast, saving labor costs, reducing labor intensity and improving product quality.
Description
技术领域technical field
本实用新型涉及机械制造相关领域,具体是一种卡尺圆弧内量面专用数控磨床。The utility model relates to the related field of mechanical manufacturing, in particular to a special numerical control grinding machine for measuring the inner surface of a caliper arc.
背景技术Background technique
卡尺圆弧内量面专用数控磨床,是针对卡尺生产行业的生产工艺中的最后一道生产工艺,即卡尺圆弧内量面的基准磨削工艺,此工艺有以下工序:手动装夹、气控定位、气控夹紧、数控(旋转)磨削和自动检测。The special CNC grinding machine for measuring the inner surface of the caliper arc is the last production process in the production process of the caliper production industry, that is, the benchmark grinding process of the inner measuring surface of the caliper arc. This process has the following procedures: manual clamping, pneumatic control Positioning, pneumatic clamping, CNC (rotary) grinding and automatic detection.
目前卡尺行业均采用人工手动磨削及手动测量,经过人工手动磨削及手动测量的方式存在生产工艺落后、劳动强度大、生产效率低、生产成本高和产品合格率低的问题。At present, the caliper industry adopts manual manual grinding and manual measurement. After manual manual grinding and manual measurement, there are problems of backward production technology, high labor intensity, low production efficiency, high production cost and low product qualification rate.
实用新型内容Utility model content
因此,为了解决上述不足,本实用新型在此提供一种卡尺圆弧内量面专用数控磨床。Therefore, in order to solve the above deficiencies, the present invention provides a special numerical control grinding machine for measuring the inner surface of a caliper arc.
本实用新型是这样实现的,构造一种卡尺圆弧内量面专用数控磨床,该装置包括数控磨床的专用数控磨床夹具,所述专用数控磨床夹具包括底座盘、轴承支架、矩形连接板、大卡尺、侧锁固块、顶板、小滑架、小卡尺、承重架、右垫板、右气缸、中滑架、左半卡尺、右半卡尺、连接块、左垫板、左气缸和垫架,所述底座盘顶部中侧通过轴承支架与矩形连接板相紧固,所述轴承支架前部底侧与大卡尺相连接,所述大卡尺、顶部左侧通过侧锁固块与顶板相紧固,所述顶板前部顶侧横向紧固有小滑架,所述小滑架前表面横向滑动配合有小卡尺,所述承重架中侧通过连接块与矩形连接板锁紧固定,所述右垫板后侧通过螺栓与承重架锁紧固定,并且右垫板顶部紧固有右气缸,所述右气缸后侧输出端贯穿于中滑架内侧,并且中滑架后侧与矩形连接板相紧固,所述中滑架前部右侧与左半卡尺横向滑动配合,所述左半卡尺右侧设置有右半卡尺,并且右半卡尺底部与承重架相连接,所述左垫板后侧通过螺栓与承重架锁紧固定,并且左垫板顶部通过螺栓与左气缸相紧固,所述左气缸后侧输出端贯穿于中滑架内侧,所述垫架紧固于大卡尺中部,并且垫架顶部中侧与承重架相抵接。The utility model is realized by constructing a special numerical control grinding machine for measuring the inner surface of a caliper arc. The device includes a special numerical control grinding machine fixture for the numerical control grinding machine, and the special numerical control grinding machine fixture comprises a base plate, a bearing bracket, a rectangular connecting plate, a large Caliper, side locking block, top plate, small carriage, small caliper, load bearing frame, right pad, right cylinder, middle carriage, left half caliper, right half caliper, connecting block, left pad, left cylinder and pad frame , the middle side of the top of the base plate is fastened with the rectangular connecting plate through the bearing bracket, the bottom side of the front part of the bearing bracket is connected with the large caliper, and the large caliper and the left side of the top are fastened with the top plate through the side locking block A small carriage is fastened laterally on the top side of the front part of the top plate, a small caliper is slidably fitted with a small caliper on the front surface of the small carriage, and the middle side of the load-bearing frame is locked and fixed by a connecting block and a rectangular connecting plate. The rear side of the right backing plate is locked and fixed with the load-bearing frame by bolts, and a right cylinder is fastened on the top of the right backing plate. The right side of the front part of the middle carriage is laterally slidingly matched with the left half caliper, the right half caliper is provided on the right side of the left half caliper, and the bottom of the right half caliper is connected with the load-bearing frame, and the left backing plate The rear side is locked and fixed with the bearing frame by bolts, and the top of the left backing plate is fastened with the left cylinder by bolts. The rear output end of the left cylinder runs through the inner side of the middle carriage, and the backing frame is fastened in the middle of the large caliper. , and the middle side of the top of the cushion frame is in contact with the load-bearing frame.
优选的,所述大卡尺呈T形状,并且T形状的顶部内侧右侧开设有矩形槽。Preferably, the large caliper is in a T shape, and a rectangular groove is opened on the right side of the top inner side of the T shape.
优选的,所述小滑架内部为中空状,并且其底部与中滑架内部相连通。Preferably, the inside of the small carriage is hollow, and the bottom of the small carriage is communicated with the inside of the middle carriage.
优选的,所述中滑架内部左右两侧为两个空腔,且左右两个空腔分别与左气缸后侧输出端和右气缸后侧输出端相连接。Preferably, there are two cavities on the left and right sides inside the middle carriage, and the left and right cavities are respectively connected with the output end of the rear side of the left cylinder and the output end of the rear side of the right cylinder.
优选的,所述中滑架内部左侧的空腔与小滑架内部相连通。Preferably, the cavity on the left inside the middle carriage is communicated with the inside of the small carriage.
优选的,所述中滑架内部右侧的空腔与左半卡尺底部相连通。Preferably, the cavity on the inner right side of the middle carriage communicates with the bottom of the left half caliper.
优选的,所述大卡尺、小卡尺、左半卡尺和右半卡尺的顶部在同一水平面上。Preferably, the tops of the large caliper, the small caliper, the left half caliper and the right half caliper are on the same horizontal plane.
本实用新型具有如下优点:本实用新型通过改进在此提供一种卡尺圆弧内量面专用数控磨床,与同类型设备相比,具有如下改进:The utility model has the following advantages: the utility model provides a special numerical control grinding machine for measuring the inner surface of a caliper arc through improvement, and compared with the same type of equipment, the utility model has the following improvements:
优点:本实用新型所述一种卡尺圆弧内量面专用数控磨床,通过左气缸和右气缸分别控制小卡尺和左半卡尺的位置,将不同尺寸的卡尺卡紧在数控磨床上,对卡尺圆弧内量面的基准进行磨削,本设计能对尺寸在300-2000的卡尺,实现待测卡尺在数控磨床上的装夹、定位、夹紧、磨削和测量,不同规格的卡尺均可量产,同时操作方便快捷,节约人工成本、降低劳动强度、提高产品质量。Advantages: The special numerical control grinding machine for measuring the inner surface of a caliper arc according to the utility model controls the positions of the small caliper and the left half caliper through the left air cylinder and the right air cylinder respectively, and clamps the calipers of different sizes on the numerical control grinding machine. The datum of the inner measuring surface of the arc is ground. This design can realize the clamping, positioning, clamping, grinding and measurement of the caliper to be measured on the CNC grinding machine for calipers with a size of 300-2000. It can be mass-produced, and the operation is convenient and fast, saving labor costs, reducing labor intensity and improving product quality.
附图说明Description of drawings
图1是本实用新型结构示意图;Fig. 1 is the structural representation of the present utility model;
图2是本实用新型的主视图;Fig. 2 is the front view of the present utility model;
图3是本实用新型的俯视图;Fig. 3 is the top view of the present utility model;
图4是本实用新型的左视图。Figure 4 is a left side view of the present invention.
其中:底座盘-1、轴承支架-2、矩形连接板-3、大卡尺-4、侧锁固块-5、顶板-6、小滑架-7、小卡尺-8、承重架-9、右垫板-10、右气缸-11、中滑架-12、左半卡尺-13、右半卡尺-14、连接块-15、左垫板-16、左气缸-17、垫架-18。Among them: base plate-1, bearing bracket-2, rectangular connecting plate-3, large caliper-4, side locking block-5, top plate-6, small carriage-7, small caliper-8, load-bearing frame-9, Right pad-10, right cylinder-11, middle carriage-12, left half-caliper-13, right half-caliper-14, connecting block-15, left pad-16, left cylinder-17, pad-18.
具体实施方式Detailed ways
下面将结合附图1-4对本实用新型进行详细说明,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The present utility model will be described in detail below with reference to the accompanying drawings 1-4, and the technical solutions in the embodiments of the present utility model will be described clearly and completely. Obviously, the described embodiments are only some of the embodiments of the present utility model, not all of them. example. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.
本实用新型通过改进在此提供一种卡尺圆弧内量面专用数控磨床,包括底座盘1、轴承支架2、矩形连接板3、大卡尺4、侧锁固块5、顶板6、小滑架7、小卡尺8、承重架9、右垫板10、右气缸11、中滑架12、左半卡尺13、右半卡尺14、连接块15、左垫板16、左气缸17和垫架18,底座盘1顶部中侧通过轴承支架2与矩形连接板3相紧固,轴承支架2前部底侧与大卡尺4相连接,大卡尺4、顶部左侧通过侧锁固块5与顶板6相紧固,顶板6前部顶侧横向紧固有小滑架7,小滑架7前表面横向滑动配合有小卡尺8,承重架9中侧通过连接块15与矩形连接板3锁紧固定,右垫板10后侧通过螺栓与承重架9锁紧固定,并且右垫板10顶部紧固有右气缸11,右气缸11后侧输出端贯穿于中滑架12内侧,并且中滑架12后侧与矩形连接板3相紧固,中滑架12前部右侧与左半卡尺13横向滑动配合,左半卡尺13右侧设置有右半卡尺14,并且右半卡尺14底部与承重架9相连接,左垫板16后侧通过螺栓与承重架9锁紧固定,并且左垫板16顶部通过螺栓与左气缸17相紧固,左气缸17后侧输出端贯穿于中滑架12内侧,垫架18紧固于大卡尺4中部,并且垫架18顶部中侧与承重架9相抵接,通过本设计,300-2000卡尺均可装夹、定位、夹紧、磨削、测量,不同规格的卡尺均可量产,同时操作方便快捷,节约人工成本、降低劳动强度、提高产品质量。The utility model provides a special numerical control grinding machine for measuring the inner surface of a caliper arc through improvement, which includes a base plate 1, a
进一步的,所述大卡尺4呈T形状,并且T形状的顶部内侧右侧开设有矩形槽,通过开设的矩形槽安装小滑架7。Further, the
进一步的,所述小滑架7内部为中空状,并且其底部与中滑架12内部相连通,以便于通过气压对小卡尺8的位置进行控制。Further, the inside of the small carriage 7 is hollow, and the bottom of the small carriage 7 is communicated with the inside of the
进一步的,所述中滑架12内部左右两侧为两个空腔,且左右两个空腔分别与左气缸17后侧输出端和右气缸11后侧输出端相连接,分别通过左气缸17和右气缸11对中滑架12两侧的气压调整。Further, there are two cavities on the left and right sides inside the
进一步的,所述中滑架12内部左侧的空腔与小滑架7内部相连通,便于通过左气缸17对气压进行控制。Further, the cavity on the left side inside the
进一步的,所述中滑架12内部右侧的空腔与左半卡尺13底部相连通,便于通过右气缸11对气压进行控制。Further, the cavity on the inner right side of the
进一步的,所述大卡尺4、小卡尺8、左半卡尺13和右半卡尺14的顶部在同一水平面上,便于对所需加工的物品进行夹持。Further, the tops of the
本实用新型通过改进提供一种卡尺圆弧内量面专用数控磨床,工作原理如下;The utility model provides a special numerical control grinding machine for measuring the inner surface of a caliper arc through improvement, and the working principle is as follows;
第一,首先通过底盘座1将本设计安装在数控磨床的旋转工作台中,然后将左气缸17和右气缸11连接外界的气压源;First, install the design on the rotary table of the CNC grinding machine through the chassis base 1, and then connect the
第二,在需要对卡尺圆弧内量面的基准进行磨削工艺时,将加工件装放在本设计上;Second, when it is necessary to carry out the grinding process for the datum of the inner measuring surface of the caliper arc, install the workpiece on this design;
第三,通过控制左气杆17和右气缸11使小卡尺8在小滑架7上移动,左半卡尺13在中滑架12上移动,从而将加工件夹紧定位在本设计上;Third, by controlling the
第四,数控磨床的测量仪测量得加工件的尺寸,然后将此数据以BCD代码的形式传送给CNC系统,系统通过计算确定相应的加工尺寸进行磨削;Fourth, the measuring instrument of the CNC grinding machine measures the size of the workpiece, and then transmits this data to the CNC system in the form of BCD code, and the system determines the corresponding processing size through calculation for grinding;
第五,在加工件加工完成后,数控磨床自动检测工件是否合格,若加工件合格,则左气缸17和右气缸11的气控松开,取出工件,若不合格,数控磨床自动再次进行磨削。Fifth, after the processing of the workpiece is completed, the CNC grinder automatically detects whether the workpiece is qualified. If the workpiece is qualified, the pneumatic control of the
本实用新型通过改进提供一种卡尺圆弧内量面专用数控磨床,通过左气缸17和右气缸11分别控制小卡尺8和左半卡尺13的位置,将不同尺寸的卡尺卡紧在数控磨床上,对卡尺圆弧内量面的基准进行磨削,本设计能对尺寸在300-2000的卡尺,实现待测卡尺在数控磨床上的装夹、定位、夹紧、磨削和测量,不同规格的卡尺均可量产,同时操作方便快捷,节约人工成本、降低劳动强度、提高产品质量。The utility model provides a special numerical control grinding machine for measuring the inner surface of a caliper arc through improvement. The positions of the small caliper 8 and the
以上显示和描述了本实用新型的基本原理和主要特征和本实用新型的优点,并且本实用新型使用到的标准零件均可以从市场上购买,异形件根据说明书的和附图的记载均可以进行订制,各个零件的具体连接方式均采用现有技术中成熟的螺栓铆钉、焊接等常规手段,机械、零件和设备均采用现有技术中,常规的型号,加上电路连接采用现有技术中常规的连接方式,在此不再详述。The basic principle and main features of the present invention and the advantages of the present invention are shown and described above, and the standard parts used in the present invention can be purchased from the market, and the special-shaped parts can be made according to the description in the description and the drawings. Customized, the specific connection method of each part adopts the conventional methods such as mature bolts, rivets and welding in the existing technology, and the machinery, parts and equipment adopt the conventional models in the existing technology, and the circuit connection adopts the existing technology. The conventional connection method will not be described in detail here.
对所公开的实施例的上述说明,使本领域专业技术人员能够实现或使用本实用新型。对这些实施例的多种修改对本领域的专业技术人员来说将是显而易见的,本文中所定义的一般原理可以在不脱离本实用新型的精神或范围的情况下,在其它实施例中实现。因此,本实用新型将不会被限制于本文所示的这些实施例,而是要符合与本文所公开的原理和新颖特点相一致的最宽的范围。The above description of the disclosed embodiments enables those skilled in the art to implement or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Thus, the present invention is not intended to be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
Claims (7)
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| CN114789380A (en) * | 2022-05-24 | 2022-07-26 | 桂林航天工业学院 | Automatic stretching, spacing, positioning and clamping device for assembly |
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| CN114789380A (en) * | 2022-05-24 | 2022-07-26 | 桂林航天工业学院 | Automatic stretching, spacing, positioning and clamping device for assembly |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20200626 |
