CN210848519U - Left-right turning combined T-shaped cutter - Google Patents
Left-right turning combined T-shaped cutter Download PDFInfo
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Abstract
Description
技术领域technical field
本实用新型属于刀具的技术领域,具体涉及一种左右旋组合T型刀。The utility model belongs to the technical field of knives, in particular to a left-right rotation combined T-shaped knife.
背景技术Background technique
T型刀是一种机械加工刀具,能够装配于铣床上用于铣削工件的凹槽或键槽。然而,申请人发现:现有的T型刀仅有单向的切削力,对工件加工形成凹槽或键槽时不能同时对其上下表面进行加工和不能实现上下同时排屑,工件表面容易产生毛刺外翻的现象。因此,亟需开发一种新型的能够有效改善工件表面的光洁度和节省换刀对刀时间的集成度高的加工刀具。A T-knife is a machining tool that can be assembled on a milling machine to mill a groove or keyway in a workpiece. However, the applicant found that: the existing T-shaped cutter only has one-way cutting force, when the workpiece is machined to form a groove or a keyway, the upper and lower surfaces cannot be machined at the same time, and the upper and lower surfaces cannot be simultaneously removed, and the workpiece surface is prone to burrs The phenomenon of eversion. Therefore, there is an urgent need to develop a new type of highly integrated machining tool that can effectively improve the surface finish of the workpiece and save the time for tool change and tool setting.
实用新型内容Utility model content
本实用新型的目的在于:针对现有技术的不足,提供一种左右旋组合T型刀,有效地解决了在加工凹型槽时容易产生毛刺的问题,刀具能够实现同时对工件上下表面加工和能够实现同时进行上下方向的排屑,既提高了工件表面的光洁度和成品的品质,也避免了工件产生毛刺外翻的现象,还有效地节省了换刀和对刀的时间,提高了生产的效率。The purpose of this utility model is to: in view of the deficiencies of the prior art, to provide a left-right combined T-shaped cutter, which effectively solves the problem that burrs are easily generated when machining concave grooves, and the cutter can simultaneously process the upper and lower surfaces of the workpiece and can The chip removal in the upper and lower directions is realized at the same time, which not only improves the surface finish of the workpiece and the quality of the finished product, but also avoids the phenomenon of burr and eversion of the workpiece, and effectively saves the time for tool change and tool setting, and improves the production efficiency. .
为了实现上述目的,本实用新型采用如下技术方案:In order to achieve the above purpose, the utility model adopts the following technical solutions:
一种左右旋组合T型刀,包括刀柄、避空部和切削部,所述避空部设置于所述刀柄和所述切削部之间,所述切削部的外侧间隔设置有旋向相反的第一削刃和第二削刃,所述切削部的外侧还间隔设置有旋向相反的第一异形槽和第二异形槽,所述第一削刃与所述第一异形槽连接,所述第二削刃与所述第二异形槽连接,旋向相反的第一削刃和第二削刃用于对工件加工形成凹槽或键槽时实现同时对其上下表面的加工,旋向相反的第一异形槽和第二异形槽能够实现上下同时排屑和加工时产生内冷的降温作用。A left-right-rotating combined T-shaped knife, comprising a tool handle, a hollow part and a cutting part, the hollow part is arranged between the tool handle and the cutting part, and the outer side of the cutting part is provided with a rotation direction at intervals Opposite first cutting edge and second cutting edge, the outer side of the cutting part is further provided with a first special-shaped groove and a second special-shaped groove with opposite rotation directions, and the first cutting edge is connected with the first special-shaped groove , the second cutting edge is connected with the second special-shaped groove, the first cutting edge and the second cutting edge with opposite directions are used to process the workpiece to form a groove or a keyway to simultaneously process the upper and lower surfaces. The first special-shaped groove and the second special-shaped groove opposite to each other can realize the cooling effect of simultaneous chip removal and internal cooling during processing.
进一步地,所述第一异形槽为左螺旋槽或左旋斜槽,所述第二异形槽为右螺旋槽或右旋斜槽,所述第一异形槽与所述第一削刃的旋向相同,所述第二异形槽与所述第二削刃的旋向相同,异形槽和削刃旋向相同,即加工方向和排屑方向相反,加工和排屑互不影响,有利于更稳定地实现对工件加工形成凹槽或键槽时的上下同时排屑。Further, the first special-shaped groove is a left-handed helical groove or a left-handed oblique groove, the second special-shaped groove is a right-handed helical groove or a right-handed inclined groove, and the rotation direction of the first special-shaped groove and the first cutting edge is The same, the second special-shaped groove and the second cutting edge have the same rotation direction, the special-shaped groove and the cutting edge have the same rotation direction, that is, the machining direction and the chip removal direction are opposite, and the machining and chip removal do not affect each other, which is conducive to more stable It can realize the simultaneous top and bottom chip removal when the workpiece is machined to form grooves or keyways.
进一步地,所述左螺旋槽和所述右螺旋槽的螺旋角均为1~50°。Further, the helix angles of the left helical groove and the right helical groove are both 1-50°.
进一步地,所述左螺旋槽和所述右螺旋槽的螺旋角均为20~45°。Further, the helix angles of the left helical groove and the right helical groove are both 20° to 45°.
进一步地,所述左旋斜槽和所述右旋斜槽的斜槽形状均为“L”型,所述左旋斜槽和所述右旋斜槽的张角均为1~45°。Further, the shapes of the left-handed inclined grooves and the right-handed inclined grooves are both "L"-shaped, and the opening angles of the left-handed inclined grooves and the right-handed inclined grooves are both 1 to 45°.
进一步地,所述左旋斜槽和所述右旋斜槽的张角均为5~30°。Further, the opening angles of the left-handed oblique groove and the right-handed oblique groove are both 5-30°.
进一步地,所述第一异形槽和所述第二异形槽均呈内凹形结构,所述第二异形槽的宽度大于所述第一异形槽的宽度。Further, both the first special-shaped groove and the second special-shaped groove have a concave structure, and the width of the second special-shaped groove is larger than the width of the first special-shaped groove.
进一步地,所述第一削刃的数量和所述第二削刃的数量均为N个,N≥2。Further, the number of the first cutting edges and the number of the second cutting edges are both N, and N≧2.
进一步地,所述刀柄的直径为D1、所述避空部的直径为D2、所述切削部的直径为D3,满足关系式:D3≥D1>D2。Further, the diameter of the shank is D 1 , the diameter of the hollow portion is D 2 , and the diameter of the cutting portion is D 3 , which satisfy the relation: D 3 ≥D 1 >D 2 .
进一步地,所述刀柄的直径为D1、所述避空部的直径为D2、所述切削部的直径为D3,满足关系式:D1>D3>D2。Further, the diameter of the shank is D 1 , the diameter of the hollow portion is D 2 , and the diameter of the cutting portion is D 3 , which satisfy the relation: D 1 >D 3 >D 2 .
进一步地,所述切削部的前端面设置有第一端面切削刃,所述切削部的后端面设置有第二端面切削刃,所述第一削刃的前刃口和所述第二削刃的前刃口均连接于所述第一端面切削刃,所述第一削刃的后刃口和所述第二削刃的后刃口均连接于所述第二端面切削刃。Further, the front end surface of the cutting part is provided with a first end surface cutting edge, the rear end surface of the cutting part is provided with a second end surface cutting edge, the front edge of the first cutting edge and the second cutting edge The front cutting edge of the first cutting edge is connected to the first end face cutting edge, and the rear cutting edge of the first cutting edge and the rear cutting edge of the second cutting edge are both connected to the second end face cutting edge.
进一步地,所述第一削刃的前刃口刃尖、所述第二削刃的前刃口刃尖和所述第一端面切削刃的刃尖均为圆弧,所述圆弧的半径为2~20μm。Further, the leading edge of the first cutting edge, the leading edge of the second cutting edge and the first end face cutting edge are all arcs, and the radius of the arc is 2 to 20 μm.
进一步地,所述第一削刃的后刃口刃尖、所述第二削刃的后刃口刃尖和所述第二端面切削刃的刃尖均为圆弧,所述圆弧的半径为2~20μm。Further, the rear edge tip of the first cutting edge, the rear edge tip of the second cutting edge and the edge tip of the second end face cutting edge are all arcs, and the radius of the arc is 2 to 20 μm.
进一步地,所述切削部的外侧还间隔设置有轴向切削刃,所述轴向切削刃与所述第一削刃或所述第二削刃连接。Further, an outer side of the cutting portion is further provided with an axial cutting edge at intervals, and the axial cutting edge is connected with the first cutting edge or the second cutting edge.
本实用新型的有益效果在于:1)本实用新型的切削部的外侧间隔设置有旋向相反的第一削刃和第二削刃,该切削部的外侧还间隔设置有旋向相反的第一异形槽和第二异形槽,旋向相反的第一削刃和第二削刃的组合使得T型刀具有上下双向的切削力,实现同时对其工件上下表面的加工,第一异形槽和第二异形槽能够为T型刀提供排屑的空间,能够实现上下同时排屑和加工时产生内冷的降温作用,提高对工件的加工效率;2)并且,第一削刃与第一异形槽连接,第二削刃与第二异形槽连接,有效地提高了T型刀的排屑效果和集成效果,避免了对工件进行加工时需要将多支不同的刀具协调配合才能完成加工的现象,有效地节省了换刀和对刀的时间;3)左右旋T型刀避免了对工件进行加工时在上表面或者下表面产生毛刺的情况,左右旋T型刀能够一刀多用,减少了刀具的使用数量和对刀次数,提高了加工效率和加工精度,提高了工件表面的光洁度和成品的品质,还进一步降低了产品的生产成本。The beneficial effects of the present invention are as follows: 1) the outer side of the cutting portion of the present utility model is provided with a first cutting edge and a second cutting edge with opposite directions of rotation at intervals, and the outer side of the cutting portion is also provided with a first cutting edge with opposite directions of rotation at intervals. The combination of the special-shaped groove and the second special-shaped groove, the first cutting edge and the second cutting edge with opposite directions make the T-shaped cutter have up and down bidirectional cutting force, and realize the simultaneous machining of the upper and lower surfaces of the workpiece. The two special-shaped grooves can provide space for chip removal for the T-shaped cutter, which can realize simultaneous chip removal from the top and bottom and the cooling effect of internal cooling during processing, and improve the processing efficiency of the workpiece; 2) In addition, the first cutting edge and the first special-shaped groove The second cutting edge is connected with the second special-shaped groove, which effectively improves the chip removal effect and integration effect of the T-shaped knife, and avoids the phenomenon that multiple different tools need to be coordinated to complete the machining when machining the workpiece. It effectively saves the time for tool change and tool setting; 3) The left and right rotating T-shaped knife avoids the occurrence of burrs on the upper or lower surface of the workpiece when machining the workpiece. The number of use and the times of tool setting improve the processing efficiency and processing accuracy, improve the surface finish of the workpiece and the quality of the finished product, and further reduce the production cost of the product.
附图说明Description of drawings
图1为本实用新型实施例1的正视图。FIG. 1 is a front view of Embodiment 1 of the present utility model.
图2为本实用新型实施例1的左视图。FIG. 2 is a left side view of Embodiment 1 of the present invention.
图3为图2中A1部分的放大图。FIG. 3 is an enlarged view of part A1 in FIG. 2 .
图4为图2中A2部分的放大图。FIG. 4 is an enlarged view of part A2 in FIG. 2 .
图5为本实用新型实施例1的立体图。FIG. 5 is a perspective view of Embodiment 1 of the present invention.
图6为本实用新型实施例2的立体图。6 is a perspective view of
其中:1-刀柄;2-避空部;3-切削部;31第一削刃;32-第二削刃;33-第一端面切削刃;34-第二端面切削刃;35-轴向切削刃;41-第一异形槽;42-第二异形槽。Among them: 1-tool handle; 2-vacuum part; 3-cutting part; 31-first cutting edge; 32-second cutting edge; 33-first end-face cutting edge; 34-second end-face cutting edge; 35-shaft To the cutting edge; 41 - the first special-shaped groove; 42 - the second special-shaped groove.
具体实施方式Detailed ways
如在说明书及权利要求当中使用了某些词汇来指称特定组件,本领域技术人员应可理解,制造商可能会用不同名词来称呼同一个组件。本说明书及权利要求并不以名称的差异来作为区分组件的方式,而是以组件在功能上的差异来作为区分的准则。如在通篇说明书及权利要求当中所提及的“包含”为一开放式用语,故应解释成“包含但不限定于”。“大致”是指在可接受的误差范围内,本领域技术人员能够在一定误差范围内解决技术问题,基本达到技术效果。If certain terms are used in the description and claims to refer to specific components, those skilled in the art should understand that manufacturers may use different terms to refer to the same component. The description and claims do not use the difference in name as a way to distinguish components, but use the difference in function of the components as a criterion for distinguishing. As mentioned in the entire specification and claims, "comprising" is an open-ended term, so it should be interpreted as "including but not limited to". "Approximately" means that within an acceptable error range, those skilled in the art can solve technical problems within a certain error range, and basically achieve technical effects.
在本实用新型的描述中,需要理解的是,术语“上”、“下”、“前”、“后”、“左”、“右”、水平”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。In the description of the present invention, it should be understood that the orientation or positional relationship indicated by the terms "upper", "lower", "front", "rear", "left", "right", horizontal" etc. The orientation or positional relationship shown in the figures is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as Limitations of the present invention.
在实用新型中,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”、“固定”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本实用新型中的具体含义。In the utility model, unless otherwise expressly specified and limited, the terms "installed", "connected", "connected", "fixed" and other terms should be understood in a broad sense, for example, it may be a fixed connection or a detachable connection , or integrally connected; it can be a mechanical connection or an electrical connection; it can be a direct connection, or an indirect connection through an intermediate medium, or the internal communication between the two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific situations.
以下结合附图和具体实施例对本实用新型作进一步详细说明,但不作为对本实用新型的限定。The present utility model will be further described in detail below with reference to the accompanying drawings and specific embodiments, but it is not intended to limit the present utility model.
实施例1Example 1
如图1~5所示,一种左右旋组合T型刀,包括刀柄1、避空部2和切削部3,避空部2设置于刀柄和切削部3之间,切削部3的外侧间隔设置有旋向相反的第一削刃31和第二削刃32,切削部3的外侧还间隔设置有旋向相反的第一异形槽41和第二异形槽42,第一削刃31与第一异形槽41连接,第二削刃32与第二异形槽42连接。As shown in Figures 1 to 5, a left-right rotating combined T-shaped knife includes a handle 1, a
优选地,第一异形槽41为左螺旋槽,第二异形槽42为右旋L型斜槽,左螺旋槽的螺旋角为W,W=25°,右旋L型斜槽的张角为K,K=30°,第一异形槽41与第一削刃31的旋向相同,第二异形槽42与第二削刃32的旋向相同,第一削刃31为左旋削刃,第二削刃32为右旋削刃,左螺旋槽和右旋L型斜槽均呈内凹形结构,右旋L型斜槽的宽度大于左螺旋槽的宽度。Preferably, the first special-
T型刀同时具有左旋削刃和左螺旋槽,右旋削刃和右旋L型斜槽,左旋削刃和左螺旋槽连接,右旋削刃和右旋L型斜槽连接,左旋削刃和右旋削刃间隔设置于T型刀切削部3的外侧,左螺旋槽和右旋L型斜槽间隔设置于T型刀切削部3的外侧,左旋削刃和右旋削刃均为3个,左螺旋槽和右旋L型斜槽也均为3个。T-shaped knife has both left-handed cutting edge and left-handed helical groove, right-handed cutting edge and right-handed L-shaped inclined groove, left-handed cutting edge and left-handed helical groove connection, right-handed cutting edge and right-handed L-shaped inclined groove connection, left-handed cutting edge and right-handed The rotary cutting edges are arranged at intervals on the outer side of the T-shaped
左旋削刃对工件的上表面加工,右旋削刃对工件的下表面加工,左螺旋槽实现对工件的向下排屑,右旋L型斜槽实现对工件的向上排屑,使得T型刀在对工件加工形成凹槽或键槽加工时,有效地避免了统一右旋的斜槽和切削刃、或者统一左旋的螺旋槽和切削刃,只能产生毛刺上翻或者只能产生毛刺下翻的现象,左旋削刃和右旋削刃同时加工,左螺旋槽和右旋L型斜槽同时排屑,加工和排屑互不影响,避免了毛刺过大的现象,提高了工件表面的光洁度和成品的品质,还减少了刀具的使用数量和对刀次数,节省了换刀和对刀的时间。The upper surface of the workpiece is processed by the left-handed cutting edge, and the lower surface of the workpiece is processed by the right-handed cutting edge. When machining the workpiece to form grooves or keyways, it effectively avoids the uniform right-handed oblique groove and cutting edge, or the uniform left-handed spiral groove and cutting edge, which can only produce burrs that turn up or can only produce burrs that turn down. Phenomenon, the left-handed cutting edge and the right-handed cutting edge are processed at the same time, and the left-handed spiral groove and the right-handed L-shaped chute are removed at the same time. The machining and chip removal do not affect each other, which avoids the phenomenon of excessive burrs and improves the surface finish of the workpiece and the finished product. The quality of the tool also reduces the number of tools used and the number of tool setting, saving the time for tool change and tool setting.
优选地,刀柄1的直径为D1、避空部2的直径为D2、切削部3的直径为D3,满足关系式:D3≥D1>D2,避空部2的直径小于刀柄1的直径,可以适当减轻刀具的重量,提高刀具的灵活性。Preferably, the diameter of the shank 1 is D 1 , the diameter of the
其中,刀柄1的直径D1=8mm,避空部2的直径D2=4mm,切削部3的直径D3=10mm,刀柄1、避空部2和切削部3一体成型,该方案适应于小尺寸工件的精密加工。Wherein, the diameter D 1 of the tool holder 1 is 8 mm, the diameter of the
优选地,切削部3的前端面设置有第一端面切削刃33,切削部3的后端面设置有第二端面切削刃34,第一削刃31的前刃口和第二削刃32的前刃口均连接第一端面切削刃33,第一削刃31的后刃口和第二削刃32的后刃口均连接第二端面切削刃34。Preferably, the front end face of the cutting
当第一削刃31和第二削刃32对工件加工形成凹槽或键槽后,第一端面切削刃33和第二端面切削刃34可对凹槽或键槽的侧壁进行加工,第一端面切削刃33和第二端面切削刃34的端面还可以分别设置端面容屑槽。After the
优选地,为了保证被加工表面光洁度,防止切削刃的崩刀,对切削部3的各切削刃的刃尖进行钝化,形成刃口倒圆,第一削刃31的刃尖、第二削刃32的刃尖、第一端面切削刃33的刃尖和第二端面切削刃34的刃尖均为圆弧,所述圆弧的半径为2~20μm。Preferably, in order to ensure the surface finish to be processed and prevent the chipping of the cutting edge, the cutting edge of each cutting edge of the cutting
第一削刃31的刃尖,包括第一削刃31的前刃口和后刃口的刃尖,第二削刃32的刃尖,包括第二削刃32的前刃口和后刃口的刃尖,第一削刃31和第二削刃32的刃尖均经过钝化处理,能够同时提高加工面上下表面的加工质量。The cutting edge of the
优选地,切削部3的外侧还设置有轴向切削刃35,轴向切削刃35与第一削刃31或第二削刃32连接,轴向切削刃35为对工件加工形成凹槽或键槽的辅助切削刃,轴向切削刃35间隔设置于切削部3的外侧。Preferably, the outer side of the cutting
实施例2Example 2
如图6所示,本实施例与实施例1不同的是,第一异形槽41为左旋斜槽,第二异形槽42为右旋斜槽,第一异形槽41的张角为P1,P1=10°,第二异形槽42的张角为P2,P2=15°,第一异形槽41与第一削刃31的旋向相同,第二异形槽42与第二削刃32的旋向相同,第一削刃31为左旋削刃,第二削刃32为右旋削刃,左旋削刃和右旋削刃均为3个,左旋斜槽和右旋斜槽也均为3个。As shown in FIG. 6 , the difference between this embodiment and Embodiment 1 is that the first special-shaped
左旋削刃对工件的上表面加工,右旋削刃对工件的下表面加工,左旋斜槽实现对工件的向下排屑,右旋斜槽实现对工件的向上排屑,使得T型刀在对工件加工形成凹槽或键槽加工时,有效地避免了统一右旋的斜槽和切削刃、或者统一左旋的斜槽和切削刃,只能产生毛刺上翻或者只能产生毛刺下翻的现象,左旋削刃和右旋削刃同时加工,左旋斜槽和右旋斜槽同时排屑,加工和排屑互不影响,避免了毛刺过大的现象,提高了工件表面的光洁度和成品的品质,还减少了刀具的使用数量和对刀次数,节省了换刀和对刀的时间。The upper surface of the workpiece is processed by the left-handed cutting edge, and the lower surface of the workpiece is processed by the right-handed cutting edge. When the workpiece is machined to form grooves or keyways, it effectively avoids the uniform right-handed oblique groove and cutting edge, or the uniform left-handed oblique groove and cutting edge, which can only cause burrs to turn up or only produce burrs to turn down. The left-handed and right-handed cutting edges are processed at the same time, and the left-handed chute and the right-handed chute are removed at the same time. The machining and chip removal do not affect each other, which avoids the phenomenon of excessive burrs, improves the surface finish of the workpiece and the quality of the finished product. The number of tools used and the times of tool setting are reduced, and the time for tool change and tool setting is saved.
其余部位均与实施例1相同,这里不再赘述。The rest of the parts are the same as those in Embodiment 1, and will not be repeated here.
实施例3Example 3
本实施例与实施例1不同的是,第一异形槽41为左螺旋槽,第二异形槽42为右螺旋槽,左螺旋槽的螺旋角为40°,右螺旋槽的螺旋角为45°,第一异形槽41与第一削刃31的旋向相同,第二异形槽42与第二削刃32的旋向相同,第一削刃31为左旋削刃,第二削刃32为右旋削刃,左螺旋槽和右螺旋槽均呈内凹形结构,右螺旋槽的宽度大于左螺旋槽的宽度。The difference between this embodiment and the first embodiment is that the first special-shaped
T型刀同时具有左旋削刃和左螺旋槽,右旋削刃和右螺旋槽,左旋削刃和左螺旋槽连接,右旋削刃和右螺旋槽连接,左旋削刃和右旋削刃间隔设置于T型刀切削部3的外侧,左螺旋槽和右螺旋槽间隔设置于T型刀切削部3的外侧,左旋削刃和右旋削刃均为4个,左螺旋槽和右螺旋槽也均为4个。The T-shaped knife has both left-handed cutting edges and left-handed spiral grooves, right-handed cutting edges and right-handed spiral grooves, left-handed cutting edges and left-handed spiral grooves connected, right-handed cutting edges and right-handed spiral grooves connected, and left-handed cutting edges and right-handed cutting edges are arranged at intervals of T On the outer side of the
左旋削刃对工件的上表面加工,右旋削刃对工件的下表面加工,左螺旋槽实现对工件的向下排屑,右螺旋槽实现对工件的向上排屑,使得T型刀在对工件加工形成凹槽或键槽加工时,有效地避免了统一右旋的螺旋槽和切削刃、或者统一左旋的螺旋槽和切削刃,只能产生毛刺上翻或者只能产生毛刺下翻的现象,左旋削刃和右旋削刃同时加工,左螺旋槽和右螺旋槽同时排屑,加工和排屑互不影响,避免了毛刺过大的现象,提高了工件表面的光洁度和成品的品质,还减少了刀具的使用数量和对刀次数,节省了换刀和对刀的时间。The upper surface of the workpiece is processed by the left-handed cutting edge, the lower surface of the workpiece is processed by the right-handed cutting edge, the left helical groove realizes the downward chip removal of the workpiece, and the right helical groove realizes the upward chip removal of the workpiece, so that the T-shaped knife is in the workpiece. When machining to form grooves or keyways, it effectively avoids the uniform right-handed spiral groove and cutting edge, or the unified left-handed spiral groove and cutting edge, which can only cause burrs to turn up or only produce burrs to turn down. The cutting edge and the right-handed cutting edge are processed at the same time, and the left helical groove and the right helical groove are processed at the same time. The processing and chip removal do not affect each other, which avoids the phenomenon of excessive burrs, improves the surface finish of the workpiece and the quality of the finished product. The number of tools used and the times of tool setting save the time of tool change and tool setting.
刀柄1的直径D1=10mm,避空部2的直径D2=5mm,切削部3的直径D3=10mm,刀柄1、避空部2和切削部3一体成型。The diameter D 1 =10 mm of the shank 1, the diameter D 2 =5 mm of the recessed
其余部位均与实施例1相同,这里不再赘述。The rest of the parts are the same as those in Embodiment 1, and will not be repeated here.
实施例4Example 4
本实施例与实施例1不同的是,第一异形槽41为左旋L型斜槽,第二异形槽42为右旋L型斜槽,左旋L型斜槽的张角为35°,右旋L型斜槽的张角为40°,第一异形槽41与第一削刃31的旋向相同,第二异形槽42与第二削刃32的旋向相同,第一削刃31为左旋削刃,第二削刃32为右旋削刃,左旋L型斜槽和右旋L型斜槽均呈内凹形结构,右旋L型斜槽的宽度大于左旋L型斜槽的宽度。The difference between this embodiment and the first embodiment is that the first special-shaped
T型刀同时具有左旋削刃和左旋L型斜槽,右旋削刃和右旋L型斜槽,左旋削刃和左旋L型斜槽连接,右旋削刃和右旋L型斜槽连接,左旋削刃和右旋削刃间隔设置于T型刀切削部3的外侧,左旋L型斜槽和右旋L型斜槽间隔设置于T型刀切削部3的外侧,左旋削刃和右旋削刃均为2个,左旋L型斜槽和右旋L型斜槽也均为2个。T-shaped knife has both left-handed cutting edge and left-handed L-shaped inclined groove, right-handed cutting edge and right-handed L-shaped inclined groove, left-handed cutting edge and left-handed L-shaped inclined groove connection, right-handed cutting edge and right-handed L-shaped inclined groove connection, left-handed The cutting edge and the right-handed cutting edge are arranged on the outer side of the T-shaped
左旋削刃对工件的上表面加工,右旋削刃对工件的下表面加工,左旋L型斜槽实现对工件的向下排屑,右旋L型斜槽实现对工件的向上排屑,使得T型刀在对工件加工形成凹槽或键槽加工时,有效地避免了统一右旋的斜槽和切削刃、或者统一左旋的斜槽和切削刃,只能产生毛刺上翻或者只能产生毛刺下翻的现象,左旋削刃和右旋削刃同时加工,左旋L型斜槽和右旋L型斜槽同时排屑,加工和排屑互不影响,避免了毛刺过大的现象,提高了工件表面的光洁度和成品的品质,还减少了刀具的使用数量和对刀次数,节省了换刀和对刀的时间。The upper surface of the workpiece is processed by the left-handed cutting edge, and the lower surface of the workpiece is processed by the right-handed cutting edge. When machining the workpiece to form grooves or keyways, the profile cutter effectively avoids the uniform right-handed oblique groove and cutting edge, or the uniform left-handed oblique groove and cutting edge, which can only produce burrs that turn up or only produce burrs that go down. The phenomenon of turning over, the left-handed cutting edge and the right-handed cutting edge are processed at the same time, the left-handed L-shaped chute and the right-handed L-shaped chute are simultaneously chip removal, machining and chip removal do not affect each other, avoiding the phenomenon of excessive burrs and improving the workpiece surface. It also reduces the number of tools used and the number of tool setting times, and saves the time for tool change and tool setting.
刀柄1的直径D1=6mm,避空部2的直径D2=3mm,切削部3的直径D3=7mm,刀柄1、避空部2和切削部3一体成型。The diameter D 1 =6mm of the shank 1, the diameter D 2 =3mm of the
其余部位均与实施例1相同,这里不再赘述。The rest of the parts are the same as those in Embodiment 1, and will not be repeated here.
显然,本申请的左右旋组合T型刀,能够实现同时对工件上下表面加工和能够实现同时进行上下方向的排屑,既提高了工件表面的光洁度和成品的品质,也有效地节省了换刀和对刀的时间,提高了生产的效率。Obviously, the left-right-rotating combined T-shaped cutter of the present application can simultaneously process the upper and lower surfaces of the workpiece and simultaneously perform chip removal in the upper and lower directions, which not only improves the surface finish of the workpiece and the quality of the finished product, but also effectively saves tool changes. and tool setting time, which improves the production efficiency.
根据上述说明书的揭示和教导,本实用新型所属领域的技术人员还能够对上述实施方式进行变更和修改。因此,实用新型并不局限于上述的具体实施方式,凡是本领域技术人员在本实用新型的基础上所作出的任何显而易见的改进、替换或变型均属于本实用新型的保护范围。此外,尽管本说明书中使用了一些特定的术语,但这些术语只是为了方便说明,并不对本实用新型构成任何限制。Based on the disclosure and teaching of the above specification, those skilled in the art to which the present invention pertains can also make changes and modifications to the above-mentioned embodiments. Therefore, the utility model is not limited to the above-mentioned specific embodiments, and any obvious improvement, replacement or modification made by those skilled in the art on the basis of the present utility model belongs to the protection scope of the present utility model. In addition, although some specific terms are used in this specification, these terms are only for the convenience of description and do not constitute any limitation to the present invention.
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