CN210847139U - A screening machine for rapid discharge in goaf filling operations - Google Patents
A screening machine for rapid discharge in goaf filling operations Download PDFInfo
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- 238000012216 screening Methods 0.000 title claims abstract description 87
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 18
- 238000007599 discharging Methods 0.000 claims description 10
- 229910052742 iron Inorganic materials 0.000 claims description 9
- 239000000428 dust Substances 0.000 claims description 4
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Abstract
Description
技术领域technical field
本实用新型属于物料筛分领域装置,具体涉及一种用于采空区填充作业中快速出料的筛分机。The utility model belongs to a device in the field of material screening, in particular to a screening machine used for rapid material discharge in a goaf filling operation.
背景技术Background technique
近年来由于城镇化和工业化脚步加快,许多住房、路桥和城市基础设施需拆除重建,由此产生了大量的废弃混凝土,这些废弃物如若处置不当必会造成新的污染。目前已经有许多国内外专家将废弃混凝土回收利用生成再生混凝土,这些再生混凝土多用于工程结构中,因此对力学性能要求较高使得废弃混凝土利用率低。而采空区地基充填主要是对采矿过后的空洞进行充填处理,对充填物的力学性能要求相对较低,并且不同规模的采空区使用不同粒径的废弃料进行充填可将破碎筛分后的废弃混凝土从超细粉体、细骨料到粗骨料进行充分利用。混凝土粒径筛分过程中需要用到筛分机,现有技术中的筛分机主要是单级筛分,或者采用串联的方式,用多个筛分机连接,利用震动筛分原理对颗粒状物料进行筛分,物料投入一个筛分机内,通过设备的高速震动,物料根据粒径筛分后或再进入第二台筛分机,进行二级筛分,或者根据生产需要,连续进行三级、四级筛分。每增加一级筛分工序,便需增加一台筛分机,每个筛分机配套一台电机,能耗高,而且筛分机占地面积大,不利于生产作业。并且在筛分过程中,没有通过筛网的物料出料时通常是采用将整个筛分箱倾倒方式出料,人工操作难度大,出料速度慢,不能实现分层出料,浪费人力物力,不利于机械化生产。In recent years, due to the acceleration of urbanization and industrialization, many houses, roads and bridges and urban infrastructure need to be demolished and rebuilt, resulting in a large amount of waste concrete, which will cause new pollution if not disposed of properly. At present, many experts at home and abroad have recycled waste concrete to generate recycled concrete. These recycled concrete are mostly used in engineering structures, so the requirements for mechanical properties are high, which makes the utilization rate of waste concrete low. The ground filling of the goaf is mainly to fill the cavity after mining, and the mechanical properties of the filling are relatively low, and the goaf of different scales is filled with waste materials of different particle sizes. The waste concrete is fully utilized from ultrafine powder, fine aggregate to coarse aggregate. In the process of concrete particle size screening, a screening machine is required. The screening machines in the prior art are mainly single-stage screening, or a series of screening machines are used to connect multiple screening machines, and use the principle of vibration screening to screen the granular materials. For screening, the material is put into a screening machine, and through the high-speed vibration of the equipment, the material is screened according to the particle size or enters the second screening machine for secondary screening, or according to production needs, continuous three-stage and four-stage screening Sieve. Each additional screening process requires an additional screening machine, and each screening machine is equipped with a motor, which has high energy consumption, and the screening machine occupies a large area, which is not conducive to production operations. And in the screening process, when the materials that do not pass the screen are discharged, the whole screening box is usually discharged by dumping, which is difficult for manual operation and slow in discharging. Not conducive to mechanized production.
发明内容SUMMARY OF THE INVENTION
为了克服现有的技术存在的不足, 本实用新型提供一种用于采空区填充作业中快速出料的筛分机,该筛分机占地面积小,可实现连续生产。In order to overcome the deficiencies of the existing technology, the utility model provides a screening machine for rapid discharge in the filling operation of the goaf, which occupies a small area and can realize continuous production.
本实用新型解决其技术问题所采用的技术方案是:The technical scheme adopted by the utility model to solve its technical problems is:
一种用于采空区填充作业中快速出料的筛分机,包括筛分箱,所述筛分箱的下端连接底桶,连接处设有减震弹簧,所述底桶内设有依次连接的上部重锤、电机、下部重锤,所述筛分箱的上部设有进料口,进料口下设防尘罩,所述筛分箱内依次设有若干层筛孔依次减小的筛网,所述筛分箱上对应每层筛网所在水平位置的下侧均设有出料口,所述出料口的两端固设有卡槽,所述筛网对应出料口所在的对面一端与筛分箱可拆卸铰接,对应出料口所在的一端与筛分箱可转动连接,并在对应出料口端的筛网末端铰接有一微弹性的且与筛网宽度一致的出料板,所述出料板的另一端与卡槽限位连接。A screening machine used for quick discharge in goaf filling operation, comprising a screening box, the lower end of the screening box is connected to a bottom barrel, a shock-absorbing spring is arranged at the connection, and the bottom barrel is provided with sequentially connected The upper heavy hammer, the motor and the lower heavy hammer of the screening box, the upper part of the screening box is provided with a feeding port, and the feeding port is provided with a dust cover; Screen mesh, the screen box is provided with a discharge port on the lower side corresponding to the horizontal position of each layer of screen mesh, and the two ends of the discharge port are fixed with clamping grooves, and the screen mesh corresponds to the discharge port. The opposite end of the screen is detachably hinged with the screening box, the end corresponding to the discharge port is rotatably connected with the screening box, and a slightly elastic discharge material that is consistent with the width of the screen is hinged at the end of the screen corresponding to the discharge port. plate, and the other end of the discharge plate is connected to the limit position of the card slot.
进一步,所述筛分箱的最底层为集料板,所述筛分箱上对应集料板所在水平位置的下侧设有出料口,所述出料口的两端固设有卡槽,所述集料板对应出料口所在的对面一端与筛分箱可拆卸铰接,对应出料口所在的一端与筛分箱可转动连接,并在对应出料口端的集料板末端铰接有一微弹性的且与集料板宽度一致的出料板,所述出料板的另一端与卡槽限位连接。Further, the bottom layer of the screening box is a collecting plate, the lower side of the screening box corresponding to the horizontal position of the collecting plate is provided with a discharge port, and the two ends of the discharge port are fixed with clamping grooves , the opposite end of the collecting plate corresponding to the discharge port is detachably hinged with the screening box, the end corresponding to the discharge port is rotatably connected with the screening box, and the end of the collecting plate corresponding to the discharge port is hinged with a A discharge plate that is slightly elastic and has the same width as the collecting plate, and the other end of the discharge plate is connected with the clamping slot to limit the position.
进一步,所述筛网和集料板分别对应的出料口的对面一端分别通过一环形圆柱体与筛分箱壁铰接,所述环形圆柱体焊接镶嵌在筛分箱壁上,且柱心与机箱壁在同一平面,筛网通过卡扣与环形圆柱体铰接。Further, the opposite ends of the discharge ports corresponding to the screen mesh and the collecting plate are respectively hinged to the wall of the screening box through an annular cylinder, and the annular cylinder is welded and inlaid on the wall of the screening box, and the center of the column is The walls of the case are on the same plane, and the screen is hinged to the annular cylinder through snaps.
进一步,所述出料板由铁板与橡胶板嵌接构成,所述橡胶板的位置设在靠近卡槽处。Further, the discharging plate is formed by embedding an iron plate and a rubber plate, and the position of the rubber plate is set close to the card slot.
进一步,所述卡槽包括卡槽壳,所述卡槽壳为空心长方体,所述卡槽壳两侧壁开设有对称的矩形孔,所述卡槽壳内设有一与空心长方体内壁三面相切的滚珠,所述滚珠内穿设有一连接件,所述连接件的两端穿过矩形孔与出料板铰接。Further, the card slot includes a card slot shell, the card slot shell is a hollow cuboid, the two side walls of the card slot shell are provided with symmetrical rectangular holes, and the card slot shell is provided with a hollow cuboid inner wall tangent to three sides. The ball is provided with a connecting piece, and the two ends of the connecting piece pass through the rectangular hole and are hinged with the discharge plate.
进一步,所述筛分箱的出料口端通过合页与出料板铰接。Further, the discharge port end of the screening box is hinged with the discharge plate through a hinge.
进一步,所述筛网为双层子母网,子母网之间设有若干组弹跳球,所述弹跳球通过挡球环限位。Further, the sieve is a double-layered parent-child net, and several groups of bouncing balls are arranged between the child-parent nets, and the bouncing balls are limited by a ball blocking ring.
本实用新型的有益效果是:The beneficial effects of the present utility model are:
通过在筛分箱内设置若干层筛孔依次变小的筛网,每层筛网的下侧设有出料口,设置出料口一侧的筛网可以向下滑动到出料口,使筛分出的大颗粒物料快速出筛分箱,筛网与筛分箱内壁可拆卸铰接,可根据生产需要设置不同层级的筛网,满足生产需要。By arranging several layers of screen meshes in the screening box with smaller holes in turn, the lower side of each layer of screen mesh is provided with a discharge port, and the screen mesh on the side of the discharge port can be slid down to the discharge port, so that the The large-particle materials screened out quickly exit the screening box, and the screen and the inner wall of the screening box can be detachably hinged, and different levels of screens can be set according to production needs to meet production needs.
附图说明Description of drawings
下面结合附图和实施例对本实用新型进一步说明。The present utility model will be further described below in conjunction with the accompanying drawings and embodiments.
图中1.筛分箱,2.底桶,3.减震弹簧,41.上部重锤,42.下部重锤,43.电机,5.进料口,6.防尘罩,7.筛网,71.弹跳球,72.挡球环,8.出料口,9.卡槽,91.卡槽壳,92.矩形孔,93.滚珠,94.连接件,10.环形圆柱,101.卡扣,11.螺栓,12.辘轳,121.绳子,13.出料板,131.铁板,132.橡胶板,14.集料板,15.合页。In the
图1是实用新型一种用于采空区填充作业中快速出料的筛分机的整体结构示意图;Fig. 1 is the overall structure schematic diagram of the utility model a kind of screening machine used for quick discharge in goaf filling operation;
图2是实用新型一种用于采空区填充作业中快速出料的筛分机的筛网或集料板与卡槽的连接示意图;Figure 2 is a schematic diagram of the connection between the screen mesh or the collecting plate and the card slot of a screening machine used for rapid discharge in the goaf filling operation of the utility model;
图3是实用新型一种用于采空区填充作业中快速出料的筛分机的筛网或集料板与出料板的连接示意图;3 is a schematic diagram of the connection between the screen mesh or the collecting plate and the discharging plate of a screening machine used for rapid discharge in the goaf filling operation of the utility model;
图4是实用新型一种用于采空区填充作业中快速出料的筛分机的筛网或集料板与环形圆柱体的连接示意图;4 is a schematic diagram of the connection between the screen mesh or the collecting plate and the annular cylinder of a screening machine used for rapid discharge in the goaf filling operation of the utility model;
图5是实用新型一种用于采空区填充作业中快速出料的筛分机的筛网或集料板出料前的结构示意图;5 is a schematic structural diagram of the screen or the collecting plate of a screening machine used for rapid discharge in the goaf filling operation of the utility model before discharging;
图6是实用新型一种用于采空区填充作业中快速出料的筛分机的筛网或集料板出料后的结构示意图。FIG. 6 is a schematic structural diagram of a screen or collecting plate of a screening machine used for rapid discharge in the goaf filling operation of the utility model after discharging.
具体实施方式Detailed ways
如图1-6所示,一种用于采空区填充作业中快速出料的筛分机,实施例中包括筛分箱1,所述筛分箱1为长方体形,所述筛分箱1的下端连接底桶2,连接处设有减震弹簧3,所述底桶2内设有依次连接的上部重锤41、电机43、下部重锤42,所述筛分箱1的上部设有进料口5,进料口5下设防尘罩6,所述筛分箱1内依次设有若干层筛孔依次变小的筛网7,所述筛网7为双层子母网,子母网之间设有若干组弹跳球71,所述弹跳球71通过挡球环72限位。所述筛分箱1上对应每层筛网7所在水平位置的下侧均设有出料口8,As shown in Figures 1-6, a screening machine for rapid discharge in goaf filling operation includes a
如图4所示,所述筛网7在出料口8对侧端与筛分箱1可拆卸铰接,具体的,筛网7上对应出料口8对侧的一端通过一个环形圆柱10与与筛分机铰接,所述环形圆柱10体焊接镶嵌在筛分箱1壁上,且柱心与机箱壁在同一平面,筛网7通过卡扣101与环形圆柱10体铰接,卡扣101可采用螺栓11式卡扣101,还可以采用一根铁丝穿过环形圆柱10体,铁丝的两端与筛网7连接,使筛网7能以柱心为基点沿环形柱侧面转动。As shown in FIG. 4 , the
如图5-6所示,所述筛网7的出料口8端与筛分箱1可活动连接,具体的,筛网7的出料口8端在筛分箱1壁上与筛网7在同一水平面的位置开若干定位孔,通过可拆卸的螺栓11贯穿定位孔起到支撑筛网7的作用,出料时,拔出螺栓11使筛网7出料口8端迅速下滑至出料口8,实现放料,筛分箱1的上部设有辘轳12,辘轳12上的绳子121与出料口8端的筛网7固定连接,出料完毕后利用辘轳12将筛网7拉起至对应定位孔的位置,并插入螺栓11将其固定,继续进行筛分工作。As shown in Figures 5-6, the
在另一个实施例中,可以将辘轳12替换为小型卷扬机,起到收缩筛网7的作用。In another embodiment, the
如图2,5-6所示,所述出料口8的两端固设有卡槽9,所述卡槽9包括卡槽壳91,所述卡槽壳91为空心长方体,所述卡槽壳91两侧壁开设有对称的矩形孔92,所述卡槽壳91内设有一与空心长方体内壁三面相切的滚珠93,所述滚珠93内穿设有一连接件94,所述连接件94的两端穿过矩形孔92与出料板13铰接,使滚珠93能够随出料板13升降在卡槽9内上下滚动;当出料板13下放位于出料口8时滚珠93滑动到卡槽9底端,当筛网7提升至水平面时,出料板13带动铁球滑动到卡槽9顶端,卡槽壳91空心长方体的高度应大于放料前后出料板13的底边位移。所述出料板13与筛网7通过合页15连接后的长度恰好使得筛网7倾斜放料时底边衔接在出料口8的底边。As shown in Figures 2, 5-6, the two ends of the
如图1或图3所示,在出料口8端的筛网7上还通过合页15铰接有一微弹性的出料板13,在合页15片轴上连接着一根绳子121通向机箱顶部的辘轳12,出料板13的另一端连接卡槽9使出料板13能上下滑动;所述出料板13由铁板131与橡胶板132嵌接构成,所述橡胶板132的位置设在靠近出料口8处,使出料板13具有一定的变形能力,便于带动铁球上下滑动,避免了由于铁板131跟卡槽9都是刚性材料而引起上滑时卡住不动的现象。As shown in Figure 1 or Figure 3, a slightly
所述筛分箱1的最底层为集料板14,所述集料板14的设置方式与筛网7的设置方式相同。The bottom layer of the
具体实施时,根据生产需要,在筛分箱1内安装不同层次的筛网7和集料板14,物料从进料口5进入筛分机,在机械振动作用下物料进行层层筛分,最小粒径的物料落在集料板14上,通过拔出筛网7或集料板14侧的螺栓11放出筛选出的物料,进入下个工序中。In the specific implementation, according to the production needs, different levels of
由技术常识可知,本实用新型可以通过其它的不脱离其精神实质或必要特征的实施方案来实现。上述公开的实施方案,就各方面而言,都只是举例说明,并不是仅有的。所有在本实用新型范围内或在等同于本实用新型的范围内的改变均被本实用新型包含。It can be known from the technical common sense that the present invention can be realized by other embodiments without departing from its spirit or essential characteristics. The above-disclosed embodiments are, in all respects, illustrative and not exclusive. All changes within the scope of the present invention or within the scope equivalent to the present invention are included in the present invention.
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