CN210832580U - Phase-change temperature-controlled vacuum tube explosion-proof water heater - Google Patents
Phase-change temperature-controlled vacuum tube explosion-proof water heater Download PDFInfo
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- CN210832580U CN210832580U CN201920867711.7U CN201920867711U CN210832580U CN 210832580 U CN210832580 U CN 210832580U CN 201920867711 U CN201920867711 U CN 201920867711U CN 210832580 U CN210832580 U CN 210832580U
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- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 title claims abstract description 167
- 238000005338 heat storage Methods 0.000 claims abstract description 30
- 239000012782 phase change material Substances 0.000 claims abstract description 30
- 239000011521 glass Substances 0.000 claims abstract description 22
- 230000002195 synergetic effect Effects 0.000 claims abstract description 13
- 238000005192 partition Methods 0.000 claims abstract description 6
- 230000003014 reinforcing effect Effects 0.000 claims abstract description 5
- 238000009413 insulation Methods 0.000 claims description 18
- 238000004321 preservation Methods 0.000 claims description 13
- 238000010438 heat treatment Methods 0.000 claims description 10
- 239000000956 alloy Substances 0.000 claims description 4
- 229910045601 alloy Inorganic materials 0.000 claims description 4
- 238000004146 energy storage Methods 0.000 claims description 3
- 230000007704 transition Effects 0.000 claims 2
- 230000000694 effects Effects 0.000 abstract description 4
- 230000007423 decrease Effects 0.000 abstract description 2
- 239000000463 material Substances 0.000 abstract description 2
- 230000036561 sun exposure Effects 0.000 abstract description 2
- 238000010521 absorption reaction Methods 0.000 abstract 1
- 230000009172 bursting Effects 0.000 description 6
- 238000000034 method Methods 0.000 description 5
- 239000012530 fluid Substances 0.000 description 4
- 238000004880 explosion Methods 0.000 description 2
- 239000008399 tap water Substances 0.000 description 2
- 235000020679 tap water Nutrition 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000005485 electric heating Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 239000008236 heating water Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 230000002787 reinforcement Effects 0.000 description 1
- 230000001932 seasonal effect Effects 0.000 description 1
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24S—SOLAR HEAT COLLECTORS; SOLAR HEAT SYSTEMS
- F24S10/00—Solar heat collectors using working fluids
- F24S10/40—Solar heat collectors using working fluids in absorbing elements surrounded by transparent enclosures, e.g. evacuated solar collectors
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24S—SOLAR HEAT COLLECTORS; SOLAR HEAT SYSTEMS
- F24S10/00—Solar heat collectors using working fluids
- F24S10/70—Solar heat collectors using working fluids the working fluids being conveyed through tubular absorbing conduits
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24S—SOLAR HEAT COLLECTORS; SOLAR HEAT SYSTEMS
- F24S23/00—Arrangements for concentrating solar-rays for solar heat collectors
- F24S23/70—Arrangements for concentrating solar-rays for solar heat collectors with reflectors
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24S—SOLAR HEAT COLLECTORS; SOLAR HEAT SYSTEMS
- F24S60/00—Arrangements for storing heat collected by solar heat collectors
- F24S60/10—Arrangements for storing heat collected by solar heat collectors using latent heat
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24S—SOLAR HEAT COLLECTORS; SOLAR HEAT SYSTEMS
- F24S80/00—Details, accessories or component parts of solar heat collectors not provided for in groups F24S10/00-F24S70/00
- F24S80/60—Thermal insulation
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/40—Solar thermal energy, e.g. solar towers
- Y02E10/44—Heat exchange systems
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- General Engineering & Computer Science (AREA)
- Heat-Pump Type And Storage Water Heaters (AREA)
Abstract
本实用新型涉及一种相变控温的真空管防爆增效热水器,聚光板利用加强筋紧固接在相变储热外壳上,相变储热外壳内填充有梯级相变材料,位于梯级相变材料下部设置保温水箱,冷水预热管穿过梯级相变材料至保温水箱内;保温水箱由预热水汇集箱和热水汇集箱构成,中间通过冷热隔板分离;真空玻璃管一端连通预热水汇集箱,另一端连通热水汇集箱,预热水经过玻璃真空管加热后,热水密度降低,沿真空玻璃管下部上升至热水汇集箱内,并经热水出口将热水输出。可有效解决在太阳曝晒情况下,玻璃真空管因进出口冷热水温不均而引起爆管以及集热效率较低等问题,可明显减小真空管进水与高温内壁面的温差,同时显著提高了太阳能的吸收效率,达到了即开即用热水的效果。
The utility model relates to a vacuum tube explosion-proof and synergistic water heater with phase-change temperature control. A light-concentrating plate is fastened on a phase-change heat storage shell by means of reinforcing ribs, and the phase-change heat-storage shell is filled with stepped phase-change materials, which is located in the step-change heat storage shell. An insulating water tank is arranged at the lower part of the material, and the cold water preheating pipe passes through the stepped phase change material to the insulating water tank; the insulating water tank is composed of a preheating water collecting tank and a hot water collecting tank, and the middle is separated by a cold and hot partition; one end of the vacuum glass tube is connected to the preheating water tank. The other end of the hot water collection tank is connected to the hot water collection tank. After the preheated water is heated by the glass vacuum tube, the density of the hot water decreases, and the hot water rises along the lower part of the vacuum glass tube into the hot water collection tank, and the hot water is output through the hot water outlet. It can effectively solve the problems of tube burst and low heat collection efficiency caused by the uneven temperature of the inlet and outlet cold and hot water in the case of sun exposure, and can significantly reduce the temperature difference between the inlet water and the high temperature inner wall of the vacuum tube, and significantly improve the solar energy. The absorption efficiency has reached the effect of instant hot water.
Description
技术领域technical field
本实用新型涉及一种真空管防爆增效热水器,具体涉及一种相变控温的真空管防爆增效热水器。The utility model relates to a vacuum tube explosion-proof and efficiency-enhancing water heater, in particular to a vacuum-tube explosion-proof and efficiency-enhancing water heater with phase change temperature control.
背景技术Background technique
太阳能虽具有取之不尽用之不竭等诸多优点,但它也存在能量密度低、不能连续供能等缺陷。因此,要想高效地利用白天充足的的太阳能在晚间或阴天使用,或者利用夏季的太阳能进行冬季供热(季节性储热),就需要保证太阳能热水器高效安全地运行。因此,防止热水器的真空管爆裂以及提高真空管的集热效率是现阶段亟需解决的问题。Although solar energy has many advantages such as inexhaustible inexhaustible supply, it also has shortcomings such as low energy density and inability to continuously supply energy. Therefore, in order to efficiently use the sufficient solar energy during the day for use at night or on cloudy days, or to use the solar energy in summer for heating in winter (seasonal heat storage), it is necessary to ensure that the solar water heater operates efficiently and safely. Therefore, preventing the vacuum tube of the water heater from bursting and improving the heat collection efficiency of the vacuum tube are urgent problems to be solved at this stage.
目前,家用太阳能热水器的集热管形式包括真空玻璃管式、热管式真空管、U形管式真空管等,而真空玻璃管式集热管因其热利用效率高、制造简单、使用寿命较长等优点而成为现阶段的主流选项。但因其工作过程曝晒在高温环境中,在缺水情况下极易导致真空管爆炸等问题,无法保证正常的真空管集热效率,甚至存在较严重的安全风险。At present, the collector tube forms of household solar water heaters include vacuum glass tube type, heat pipe type vacuum tube, U-shaped tube type vacuum tube, etc. The vacuum glass tube type collector tube is widely used due to its high heat utilization efficiency, simple manufacturing and long service life. become the mainstream option at this stage. However, because the working process is exposed to the high temperature environment, it is easy to cause problems such as the explosion of the vacuum tube under the condition of water shortage, and the normal heat collection efficiency of the vacuum tube cannot be guaranteed, and there is even a serious safety risk.
由于真空管热水器防止爆裂传统的做法主要通过在集热管周围布置若干种梯级相变材料,此举在一定程度上可以降低冷热水的温差,但不可避免地带来了集热管占地面积大、储热量小以及不能对白天充足的太阳能加以高效利用等缺点。同时也有通过利用有机工质循环制成热管式集热管的做法,但是这样会在一定程度上减小循环工质的选择空间,增加循环工质成本,显著缩小了集热器应用范围。Because the traditional method of preventing bursting of vacuum tube water heaters is mainly by arranging several stepped phase change materials around the heat collecting tube, this can reduce the temperature difference between cold and hot water to a certain extent, but it inevitably brings about the large area of the heat collecting tube and the storage capacity of the heat collecting tube. Disadvantages such as low heat and inability to efficiently utilize sufficient solar energy during the day. At the same time, there is also the practice of making heat pipe type heat collectors by using organic working fluid circulation, but this will reduce the selection space of circulating working fluid to a certain extent, increase the cost of circulating working fluid, and significantly reduce the application scope of heat collectors.
中国专利公开号CN206310757U公开了一种实现隔热防爆的太阳能热水器,该太阳能热水器采用了电机驱动可旋转的反光板用于缺水空晒防爆的方法。虽然在一定程度上可以缓解集热管爆炸。但是需要附加大功率电机,驱动整个反光板,系统的稳定性较低,而且在强光照射下,因进出口水温较大,该方法仍存在真空管爆管的风险。此外,中国专利公开号CN108332436A也公开了一种相变辅助加热的槽式太阳能热水器集热系统,通过设计辅助集热装置和主集热装置来增大太阳能利用效率以及提高加热速度和工质加热的温度上限,但是该方法选择特定的循环工质会缩小热水器的工作温度范围。在温度较低的晴朗冬季,基本上会停止工作,而且设备结构复杂,稳定性较低,不利于大面积推广使用。Chinese Patent Publication No. CN206310757U discloses a solar water heater that realizes thermal insulation and explosion-proofing. The solar water heater adopts a motor-driven rotatable reflector for explosion-proofing in the absence of water. Although the explosion of the collector tube can be alleviated to a certain extent. However, an additional high-power motor is required to drive the entire reflector, and the stability of the system is low, and under strong light irradiation, due to the high temperature of the inlet and outlet water, this method still has the risk of the vacuum tube bursting. In addition, Chinese Patent Publication No. CN108332436A also discloses a phase-change auxiliary heating trough solar water heater heat collection system, which can increase solar energy utilization efficiency and improve heating speed and working medium heating by designing auxiliary heat collecting devices and main heat collecting devices. The upper temperature limit of the water heater, but the selection of a specific circulating fluid in this method will narrow the working temperature range of the water heater. In the sunny winter when the temperature is low, it will basically stop working, and the equipment has a complex structure and low stability, which is not conducive to large-scale popularization and use.
发明内容SUMMARY OF THE INVENTION
本实用新型要解决的技术问题是针对太阳能热水器的真空管在高温环境工作时,易发生爆裂以及集热效率较低等问题,提出一种基于梯级相变控温的真空管防爆增效热水器,能够避免太阳曝晒时,突然向真空管内加入冷水导致爆管的问题,明显提高了太阳能热水器的储热效果,同时在不添加辅助加热装置的情况下,达到即开即用的效果。The technical problem to be solved by the utility model is that when the vacuum tube of the solar water heater works in a high temperature environment, it is prone to burst and the heat collection efficiency is low. When exposed to the sun, suddenly adding cold water to the vacuum tube leads to the problem of tube bursting, which significantly improves the heat storage effect of the solar water heater, and at the same time achieves the effect of instant use without adding an auxiliary heating device.
本实用新型的目的通过以下技术方案实现:The purpose of the present utility model is achieved through the following technical solutions:
一种相变控温的真空管防爆增效热水器,包括聚光板、相变储热外壳、冷水预热管、梯级相变材料、保温水箱、隔热层、热水出口、冷热隔板、真空玻璃管、联箱,所述聚光板通过加强筋固定连接在相变储热外壳上,所述相变储热外壳内填充有梯级相变材料,位于梯级相变材料下部设置保温水箱,所述冷水预热管穿过梯级相变材料至保温水箱内;所述保温水箱由预热水汇集箱和热水汇集箱构成,所述保温水箱外部包裹隔热层,中间通过冷热隔板内嵌隔热层将预热水汇集箱和热水汇集箱分离;所述保温水箱左上侧设有用于控制进出水压力的压力平衡阀,所述相变储热外壳下部连接联箱,联箱上安装真空玻璃管,所述真空玻璃管一端连通预热水汇集箱,另一端连通热水汇集箱,所述热水汇集箱侧面设有热水出口;预热水经过玻璃真空管加热后,热水密度降低,沿真空玻璃管下部上升至热水汇集箱内,并经热水出口将热水输出。A phase-change temperature-controlled vacuum tube explosion-proof and synergistic water heater, comprising a concentrating plate, a phase-change heat storage shell, a cold-water preheating pipe, a stepped phase-change material, a heat-insulating water tank, a heat-insulating layer, a hot-water outlet, a hot-cold partition, a vacuum Glass tubes and headers, the concentrating plate is fixedly connected to the phase change heat storage shell through reinforcing ribs, the phase change heat storage shell is filled with stepped phase change material, and a heat preservation water tank is arranged at the lower part of the stepped phase change material. The cold water preheating pipe passes through the stepped phase change material into the heat preservation water tank; the heat preservation water tank is composed of a preheating water collection tank and a hot water collection tank, the heat preservation water tank is wrapped with a heat insulation layer outside, and the middle is embedded through a cold and hot baffle. The heat insulation layer separates the preheating water collection tank and the hot water collection tank; the upper left side of the insulation water tank is provided with a pressure balance valve for controlling the pressure of the incoming and outgoing water, the lower part of the phase change heat storage shell is connected to the header, and the header is installed A vacuum glass tube, one end of the vacuum glass tube is connected to a preheating water collection tank, and the other end is connected to a hot water collection tank, and a hot water outlet is provided on the side of the hot water collection tank; after the preheated water is heated by the glass vacuum tube, the density of the hot water Lower, rise along the lower part of the vacuum glass tube to the hot water collecting tank, and output the hot water through the hot water outlet.
进一步,所述相变控温的真空管防爆增效热水器通过支架固定在地面。Further, the phase-change temperature-controlled vacuum tube explosion-proof and synergistic water heater is fixed on the ground through a bracket.
进一步,所述聚光板将太阳能聚焦在相变储热外壳的焦线处,聚光板的焦线与冷水预热管的轴线平行。Further, the concentrating plate focuses the solar energy at the focal line of the phase-change heat storage shell, and the focal line of the concentrating plate is parallel to the axis of the cold water preheating pipe.
进一步,所述相变储热外壳内部按照升温的方向依次填充有梯级相变材料,其中,第一类相变材料温度范围为40℃~70℃,第二类相变材料的温度范围为70℃~100℃。Further, the interior of the phase change heat storage shell is filled with stepped phase change materials in turn according to the heating direction, wherein the temperature range of the first type of phase change material is 40°C to 70°C, and the temperature range of the second type of phase change material is 70°C. ℃~100℃.
进一步,所述相变储热外壳采用高导热合金制成,所述聚光板的聚光弧度角为π/3~2π/3。Further, the phase-change heat storage shell is made of a high thermal conductivity alloy, and the condensing radian angle of the concentrating plate is π/3˜2π/3.
进一步,所述保温水箱与相变储能外壳同轴布置。Further, the heat preservation water tank and the phase change energy storage shell are arranged coaxially.
本实用新型的有益效果为:The beneficial effects of the present utility model are:
(1)与现有的全玻璃真空管相比,采用梯级相变材料包裹冷水预热管,冷水进入真空管的水温显著提高,能够避免因真空管进出口冷热不均造成的爆管现象。(1) Compared with the existing all-glass vacuum tube, the cold water preheating tube is wrapped with the step phase change material, the water temperature of the cold water entering the vacuum tube is significantly increased, and the tube bursting phenomenon caused by the uneven cooling and heating of the inlet and outlet of the vacuum tube can be avoided.
(2)聚光板的聚光设计弧度角为π/3~2π/3,使得梯级相变材料吸收的热能全部来自太阳能,供冷水预热升温,高效利用太阳能,提高了真空管的集热效率。(2) The concentrating design radian angle of the concentrating plate is π/3~2π/3, so that all the heat energy absorbed by the stepped phase change material comes from the solar energy, and the cold water is used to preheat and heat up, and the solar energy is efficiently utilized, which improves the heat collection efficiency of the vacuum tube.
(3)冷热水汇集至预热水汇集箱和热水汇集箱,加快冷水加热的速率,可保证保温水箱中充足的热水,在不增加辅助电加热装置的情况下,能达到即开即用的效果。(3) The cold and hot water are collected into the preheated water collection tank and the hot water collection tank to speed up the heating rate of cold water, which can ensure sufficient hot water in the insulation water tank, and can achieve instant opening without adding auxiliary electric heating device Ready-to-use effects.
总体而言,本实用新型可有效解决在太阳曝晒情况下,玻璃真空管因进出口水温与管内壁面冷热不均而引起爆管以及集热效率较低等问题,聚光加热梯级相变材料的结构简单,节能环保,实用性强。In general, the utility model can effectively solve the problems such as tube bursting and low heat collection efficiency caused by the uneven temperature of the inlet and outlet water and the temperature of the inner wall of the glass vacuum tube under the condition of sun exposure. Simple, energy saving and environmental protection, strong practicability.
附图说明Description of drawings
图1是本实用新型的相变控温的真空管防爆增效热水器结构主视图;Fig. 1 is the front view of the structure of the vacuum tube explosion-proof and synergistic water heater with phase change temperature control of the present invention;
图2是本实用新型的相变控温的真空管防爆增效热水器结构左视图;Fig. 2 is the left side view of the structure of the vacuum tube explosion-proof and synergistic water heater with phase change temperature control of the present invention;
图中:聚光板1、相变储热外壳2、冷水预热管3、梯级相变材料4、保温水箱5、隔热层6、热水出口7、冷热隔板8、真空玻璃管9、联箱10、预热水汇集箱11、热水汇集箱12、加强筋13、压力平衡阀14、支架15。In the figure:
具体实施方式Detailed ways
下面结合附图和具体实施例对本实用新型进行详细说明。The present utility model will be described in detail below with reference to the accompanying drawings and specific embodiments.
一种相变控温的真空管防爆增效热水器,如图1所示,其结构包括聚光板1、相变储热外壳2、冷水预热管3、梯级相变材料4、保温水箱5、隔热层6、热水出口7、冷热隔板8、真空玻璃管9、联箱10、预热水汇集箱11、热水汇集箱12、支架15。聚光板1通过加强筋13固定连接在相变储热外壳2上,相变储热外壳2内填充有梯级相变材料4,冷水预热管3穿过梯级相变材料4至保温水箱5内。自来水进入冷水预热管3后吸热以提高水温。预热水汇集箱11和热水汇集箱12构成保温水箱5,保温水箱5外部包裹隔热层6,避免梯级相变材料4和保温水箱5之间进行换热。保温水箱5与相变储能外壳2同轴布置,位于梯级相变材料4下部,中间采取冷热隔板8内嵌隔热层6将预热水汇集箱11和热水汇集箱12分离。压力平衡阀14位于保温水箱5左上侧,用于控制进出水压力。联箱10连接在相变储热外壳2下部,联箱10上安装真空玻璃管9,真空玻璃管9一端连通预热水汇集箱,另一端连通热水汇集箱12。热水汇集箱12设有热水出口7。热水器主体通过支架15固定在地面,预热水汇集箱11的预热水经过玻璃真空管9加热后,热水密度降低,沿真空管下部联箱10上升至热水汇集箱12,经热水出口7将热水输出到达用户端。相变储热外壳采用高导热合金制成。相变储热外壳2内部按照升温的方向依次填充有梯级相变材料,其中,第一类相变材料温度范围为40℃~70℃,第二类相变材料的温度范围为70℃~100℃。A vacuum tube explosion-proof and synergistic water heater with phase change temperature control, as shown in Figure 1, its structure includes a
如图2所示,聚光板1通过加强筋13固定在相变储热外壳2上,聚光板1设计成一定弧度(聚光板1的聚光弧度角为π/3~2π/3),使得相变储热外壳2的焦线处,聚光板的焦线与冷水预热管3的轴线平行,而且相变储热外壳2采用高导热合金制成,保证聚光的热量尽可能传递相变材料中用于预热进水管中的冷水。压力平衡阀14位于相变储热外壳2的外端,用于控制进出口冷热水的压力。As shown in FIG. 2 , the
工作原理:太阳能热水器主体由聚光部分、冷水预热部分和加热储水部分组成。当太阳能热水器在太阳照射下工作,聚光板将太阳光均匀聚焦于相变储热外壳的焦线上,而自来水通过包覆有梯级相变材料的冷水预热管进入保温水箱,冷水吸收太阳的热量而迅速升温,预热水进入箱体中的预热水汇集箱,保温水箱周围设置有一定厚度的隔热层,避免相变材料与预热水汇集箱和热水汇集箱换热。箱体内部通过冷热隔板将预热冷水与高温热水分隔,预热水经过真空管加热后,因热水密度小而循环流回热水汇集箱中,通过热水出口沿保温管道输送至生活用水处。Working principle: The main body of the solar water heater is composed of a concentrating part, a cold water preheating part and a heating water storage part. When the solar water heater works under the sunlight, the concentrators focus the sunlight evenly on the focal line of the phase change heat storage shell, and the tap water enters the thermal insulation water tank through the cold water preheating pipe coated with the stepped phase change material, and the cold water absorbs the solar energy. The heat rises rapidly, the preheated water enters the preheated water collection tank in the box, and a certain thickness of heat insulation layer is arranged around the insulation water tank to avoid heat exchange between the phase change material and the preheated water collection tank and the hot water collection tank. The preheated cold water is separated from the high temperature hot water by the hot and cold partitions inside the box. After the preheated water is heated by the vacuum tube, it circulates back to the hot water collection tank due to the low density of the hot water, and is transported to the hot water collection tank through the hot water outlet along the insulation pipeline. Domestic water.
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