CN210818633U - A kind of aluminum profile sawing center unloading mechanism - Google Patents
A kind of aluminum profile sawing center unloading mechanism Download PDFInfo
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Abstract
Description
技术领域technical field
本实用新型涉及铝型材切割设备技术领域,尤其是涉及一种铝型材锯切中心卸料机构。The utility model relates to the technical field of aluminum profile cutting equipment, in particular to a central unloading mechanism for aluminum profile sawing.
背景技术Background technique
铝型材锯切中心采用西门子控制系统,保证设备运行稳定可靠,进口电机直联锯片,平稳切割铝门窗型材。该设备适用于铝门窗型材的高效锯切加工。The aluminum profile sawing center adopts Siemens control system to ensure stable and reliable operation of the equipment. The imported motor is directly connected to the saw blade to smoothly cut aluminum door and window profiles. This equipment is suitable for efficient sawing and processing of aluminum door and window profiles.
现有技术中,公开号为CN110102823A的专利申请公开了一种45度锯切中心,包括机架、加工平面、切割机构和下料机构,下料机构包括向加工区前进并夹取已加工型材的取料组件、以及将取料组件夹取的型材推出45度锯切中心的推料组件,取料组件下方设置有用于承载加工后型材的承载台面。当型材通过切割机构加工完毕后,取料组件夹取已加工好的型材放置在承载台面上,通过推料组件将加工好的型材推离45度锯切中心,此时工作人员拿取推出的型材并将其整理好放置在型材箱内,以备下一工序使用。In the prior art, the patent application with the publication number CN110102823A discloses a 45-degree sawing center, including a frame, a processing plane, a cutting mechanism and a blanking mechanism. There is a reclaiming component, and a pushing component that pushes the profile clamped by the reclaiming component out of the 45-degree sawing center, and a bearing table for carrying the processed profile is arranged below the reclaiming component. When the profile is processed by the cutting mechanism, the reclaiming component clamps the processed profile and places it on the bearing table, and pushes the processed profile away from the 45-degree sawing center through the pushing component. The profiles are arranged and placed in the profile box for use in the next process.
由于上述设备通过切割机构切割好铝型材后,均需一定的时间,每次推出的型材数量有限,若工作人员一直守在承载台面处,等待拿取加工好的物料,会非常的浪费时间,降低工作效率。若工作人员中途离开,则有可能加工好的型材堆积在承载台面上,妨碍取料组件夹取后续加工好的型材,因此存在可改进的空间。Since the above equipment takes a certain amount of time to cut the aluminum profiles through the cutting mechanism, the number of profiles to be pushed out each time is limited. decrease productivity. If the worker leaves halfway, the processed profiles may be piled up on the bearing table, preventing the reclaiming component from gripping the subsequently processed profiles, so there is room for improvement.
实用新型内容Utility model content
本实用新型的目的是提供一种铝型材锯切中心卸料机构,具有便于将加工好的型材卸入型材箱内的优点。The purpose of the utility model is to provide an aluminum profile sawing center discharge mechanism, which has the advantage of being convenient for unloading the processed profiles into the profile box.
本实用新型的上述实用新型目的是通过以下技术方案得以实现的:The above-mentioned utility model purpose of the present utility model is achieved through the following technical solutions:
一种铝型材锯切中心卸料机构,包括机架和设置在机架上用于夹取已加工型材的取料组件,机架上设置有用于承载已加工型材的承载台,承载台上且位于承载台的两侧转动连接有两滚筒,两滚筒上绕设有用于传送取料组件上掉落的型材的传送带,承载台上且位于传送带的输出端设置有卸料板,卸料板下方设置有用于收集卸料板上掉落的型材的型材箱,卸料板的一边与传送带的输出端衔接,另一边朝向靠近型材箱所在的位置延伸设置。An aluminum profile sawing center unloading mechanism, comprising a frame and a reclaiming component arranged on the frame for clamping processed profiles, the frame is provided with a bearing platform for carrying the processed profiles, the bearing platform and Two rollers are rotatably connected on both sides of the bearing platform. A conveyor belt for conveying the profiles dropped from the reclaiming assembly is wound around the two rollers. A stripper plate is arranged on the bearing platform and located at the output end of the conveyor belt. Below the stripper plate A profile box is provided for collecting the profiles dropped from the unloading board, one side of the unloading board is connected with the output end of the conveyor belt, and the other side is extended toward the position close to the profile box.
通过采用上述技术方案,当取料组件将加工好的型材夹出后,掉落至传送带上,此时传送带将型材输送至卸料板上,型材通过倾斜设置的卸料板滑落至型材箱内。无需工作人员一直守在承载台面处,对型材进行收集整理,节省人力,提高工作人员的工作效率。采用传送带对成品袋收集的方式结构简单且输送效果好。By adopting the above technical solution, when the reclaiming component clamps out the processed profile, it falls onto the conveyor belt. At this time, the conveyor belt transports the profile to the discharge plate, and the profile slides into the profile box through the inclined discharge plate. . There is no need for the staff to stay on the bearing table all the time to collect and organize the profiles, saving manpower and improving the work efficiency of the staff. The method of collecting the finished bags by the conveyor belt is simple in structure and good in conveying effect.
本实用新型进一步设置为:承载台上且位于传送带输出端转动连接有铰接轴,卸料板靠近传送带的一边与铰接轴固定连接,承载台上设置有用于驱动铰接轴转动以带动卸料板转动至任意角度的驱动件。The utility model is further arranged as follows: a hinge shaft is rotatably connected to the bearing table and is located at the output end of the conveyor belt; the side of the discharge plate close to the conveyor belt is fixedly connected with the hinge shaft; Drive to any angle.
通过采用上述技术方案,卸料板通过铰接轴铰接在承载台上,铰接设置的卸料板便于引导型材较为规整的放至型材箱内,防止加工好的型材堆积在型材箱内的某一个位置。驱动件则便于根据型材的放置情况来调节卸料板的倾斜角度,在一定程度上可引导型材堆满整个型材箱。By adopting the above technical solution, the stripper plate is hinged on the bearing platform through the hinge shaft, and the hinged stripper plate is convenient to guide the profiles to be placed in the profile box in a more orderly manner, and prevent the processed profiles from accumulating in a certain position in the profile box. . The driving part is convenient to adjust the inclination angle of the stripper plate according to the placement of the profiles, which can guide the profiles to fill the entire profile box to a certain extent.
本实用新型进一步设置为:驱动件包括固定设置在承载台上的电机,铰接轴上套设且固定连接有涡轮,电机的驱动端上固定设置有与涡轮啮合的蜗杆。The utility model is further configured as follows: the driving part includes a motor fixedly arranged on the bearing platform, the hinge shaft is sleeved and fixedly connected with a turbine, and the driving end of the motor is fixedly provided with a worm engaged with the turbine.
通过采用上述技术方案,启动电机,通过电机带动蜗杆转动,蜗杆带动涡轮转动,涡轮使得铰接轴转动,从而卸料板以铰接轴为轴进行转动至任意位置,涡轮蜗杆的配合设置具有良好的传动性能。当涡轮蜗杆转动停止时,涡轮蜗杆的啮合设置具有自锁性能,将卸料板固定在所需角度,并且采用涡轮蜗杆啮合的方式,可带动卸料板往复转动,转动范围大。By adopting the above technical solution, start the motor, drive the worm to rotate through the motor, the worm drives the turbine to rotate, and the turbine rotates the hinge shaft, so that the unloading plate rotates to any position with the hinge shaft as the axis, and the matching arrangement of the turbine and worm has a good transmission performance. When the rotation of the turbine worm stops, the meshing setting of the turbine worm has self-locking performance, which fixes the stripper plate at the required angle, and the meshing method of the turbine worm can drive the stripper plate to reciprocate and rotate, and the rotation range is large.
本实用新型进一步设置为:型材箱包括外箱和插接且滑动连接在外箱内的内箱,外箱上设置有用于将内箱固定至外箱的固定件。The utility model is further provided that: the profile box includes an outer box and an inner box that is plugged and slidably connected in the outer box, and the outer box is provided with a fixing piece for fixing the inner box to the outer box.
通过采用上述技术方案,固定件可将内箱固定至外箱上,便于工作人员调节型材箱的使用长度,因而可用于收放不同长度规格的型材,从而提高型材箱的使用率。By adopting the above technical solution, the inner box can be fixed to the outer box by the fixing member, which is convenient for the staff to adjust the use length of the profile box, so it can be used to store profiles of different lengths and specifications, thereby improving the utilization rate of the profile box.
本实用新型进一步设置为:固定件包括穿设且螺纹连接在外箱侧壁上的螺杆,螺杆抵接在内箱上。The utility model is further provided that: the fixing piece comprises a screw rod which is penetrated and screwed on the side wall of the outer box, and the screw rod is abutted on the inner box.
通过采用上述技术方案,当型材箱调节至所需长度时,调节螺杆使得螺杆抵紧在内箱上,从而将内箱固定在外箱上。By adopting the above technical solution, when the profile box is adjusted to the required length, the screw is adjusted so that the screw is pressed against the inner box, thereby fixing the inner box on the outer box.
本实用新型进一步设置为:内箱外壁上均匀开设有多个用于供螺杆插接的固定槽。The utility model is further configured as follows: the outer wall of the inner box is evenly provided with a plurality of fixing grooves for screw insertion.
通过采用上述技术方案,将螺杆插入固定槽内,防止型材箱在搬动过程中使得螺杆发生偏移,从而增强螺杆对内箱的固定效果。By adopting the above technical solution, the screw rod is inserted into the fixing groove to prevent the screw rod from being displaced during the moving process of the profile box, thereby enhancing the fixing effect of the screw rod on the inner box.
本实用新型进一步设置为:型材箱底面设置有脚轮,外箱上设置有用于将型材箱固定至卸料板下方的定位件。The utility model is further configured as follows: the bottom surface of the profile box is provided with casters, and the outer box is provided with a positioning piece for fixing the profile box to the lower part of the discharge plate.
通过采用上述技术方案,脚轮的设置便于将装满型材的型材箱移动至所需位置,节省人力;定位件的设置便于将调整型材箱的位置并将型材箱快速固定至卸料板下方。By adopting the above technical solution, the setting of the casters is convenient for moving the profile box filled with profiles to the required position, saving manpower; the setting of the positioning member is convenient for adjusting the position of the profile box and quickly fixing the profile box under the unloading plate.
本实用新型进一步设置为:定位件包括设置在外箱侧壁上的插销,插销位于外箱靠近取料组件的面上,承载台上设置有供插销插接的插槽。The utility model is further configured as follows: the positioning member comprises a pin arranged on the side wall of the outer box, the pin is located on the surface of the outer box close to the reclaiming component, and the bearing platform is provided with a slot for the pin to be inserted.
通过采用上述技术方案,当型材箱在收集型材时,插销插接在插槽内,也可防止型材箱晃动,当型材箱收集满型材时,推动型材箱使得插销脱离插槽即可。插槽与插销插接的方式便于型材箱固定在卸料板下方或离开卸料板,简单方便。By adopting the above technical solution, when the profile box is collecting profiles, the pin is inserted into the slot, which can also prevent the profile box from shaking. When the profile box is full of profiles, push the profile box to make the pin out of the slot. The way of inserting the slot and the pin is convenient for the profile box to be fixed under the stripper plate or to leave the stripper plate, which is simple and convenient.
综上所述,本实用新型的有益技术效果为:To sum up, the beneficial technical effects of the present utility model are:
1.当取料组件将加工好的型材夹出后,掉落至传送带上,此时传送带将型材输送至卸料板上,型材通过倾斜设置的卸料板滑落至型材箱内。无需工作人员一直守在承载台面处,对型材进行收集整理,节省人力,提高工作人员的工作效率。采用传送带对成品袋收集的方式结构简单且输送效果好。1. When the reclaiming component clamps out the processed profile, it falls onto the conveyor belt. At this time, the conveyor belt transports the profile to the discharge plate, and the profile slides into the profile box through the inclined discharge plate. There is no need for the staff to stay on the bearing table all the time to collect and organize the profiles, saving manpower and improving the work efficiency of the staff. The method of collecting the finished bags by the conveyor belt is simple in structure and good in conveying effect.
2.固定件可将内箱固定至外箱上,便于工作人员调节型材箱的使用长度,因而可用于收放不同长度规格的型材,从而提高型材箱的使用率。2. The fixing parts can fix the inner box to the outer box, which is convenient for the staff to adjust the use length of the profile box, so it can be used to store profiles of different lengths and specifications, thereby improving the utilization rate of the profile box.
附图说明Description of drawings
图1是本实用新型的整体结构示意图;Fig. 1 is the overall structure schematic diagram of the present utility model;
图2是本实用新型用于展示卸料板与驱动件的爆炸示意图;Fig. 2 is the exploded schematic diagram of the utility model for displaying the stripper plate and the driving part;
图3是图2中A部分的放大示意图;Fig. 3 is the enlarged schematic diagram of A part in Fig. 2;
图4是本实用新型承载台与型材箱的爆炸结构示意图;4 is a schematic diagram of the explosion structure of the bearing platform and the profile box of the present invention;
图5是图4中B部分的放大示意图。FIG. 5 is an enlarged schematic view of part B in FIG. 4 .
附图标记:1、机架;2、取料组件;3、承载台;4、滚筒;5、传送带;6、卸料板;7、型材箱;71、外箱;72、内箱;8、铰接轴;9、电机;10、涡轮;11、蜗杆;12、螺杆;13、固定槽;14、脚轮;15、插销;16、插槽。Reference numerals: 1, frame; 2, reclaiming assembly; 3, carrying platform; 4, roller; 5, conveyor belt; 6, discharge plate; 7, profile box; 71, outer box; 72, inner box; 8 , hinge shaft; 9, motor; 10, turbine; 11, worm; 12, screw; 13, fixed slot; 14, caster; 15, latch; 16, slot.
具体实施方式Detailed ways
以下结合附图对本实用新型作进一步详细说明。The present utility model will be described in further detail below in conjunction with the accompanying drawings.
本实用新型公开了一种铝型材锯切中心卸料机构,如图1所示,包括机架1和设置在机架1上用于夹取已加工型材的取料组件2,机架1上设置有用于承载已加工型材的承载台3,承载台3上且位于承载台3的两侧转动连接有两滚筒4,承载台3两侧设置有用于支撑滚筒4的支撑架,支撑板上固定有用于驱动滚筒4转动的转动电机,两滚筒4上绕设有用于传送取料组件2上掉落的型材的传送带5,滚筒4的轴向与型材被取料组件2夹出的方向平行。The utility model discloses a central unloading mechanism for sawing of aluminum profiles, as shown in FIG. A
如图2所示,承载台3上且位于传送带5的输出端向下倾斜设置有卸料板6,承载台3上且位于传送带5输出端转动连接有铰接轴8,铰接轴8的长度方向与滚筒4的轴向平行。卸料板6靠近传送带5的一边与铰接轴8固定连接,承载台3上设置有用于驱动铰接轴8转动以带动卸料板6转动至任意角度的驱动件。As shown in FIG. 2 , a
结合图1和图2,卸料板6下方设置有用于收集从卸料板6上掉落的型材的型材箱7,为便于收放不同长度规格的型材,提高型材箱7的使用率,型材箱7包括外箱71和插接且滑动连接在外箱71内的内箱72,外箱71上设置有用于将内箱72固定至外箱71的固定件。1 and 2, a profile box 7 for collecting profiles dropped from the
当取料组件2将加工好的型材夹出后,掉落至传送带5上,此时传送带5将型材输送至卸料板6上,型材通过倾斜设置的卸料板6滑落至型材箱7内。无需工作人员一直守在承载台3面处,对型材进行收集整理,节省人力,提高工作人员的工作效率。When the reclaiming
结合图2和图3,为便于调节卸料板6的倾斜角度,驱动件包括固定设置在承载台3上的电机9,铰接轴8上套设且固定连接有涡轮10,电机9的驱动端上固定设置有与涡轮10啮合的蜗杆11。2 and 3, in order to facilitate the adjustment of the inclination angle of the
启动电机9,通过电机9带动蜗杆11转动,蜗杆11带动涡轮10转动,涡轮10使得铰接轴8转动,从而卸料板6以铰接轴8为轴进行转动至所需位置,涡轮10蜗杆11的配合设置具有良好的传动性能。当涡轮10蜗杆11转动停止时,涡轮10蜗杆11的啮合设置具有自锁性能,将卸料板6固定在所需角度。Start the motor 9, drive the
结合图4和图5,为便于将内箱72固定至外箱71上,固定件包括穿设且螺纹连接在外箱71侧壁上的螺杆12,内箱72外壁上均匀开设有多个用于供螺杆12插接的固定槽13。4 and 5, in order to facilitate the fixing of the
当需要调节型材箱7时,先调节螺杆12使其脱离固定槽13,使得内箱72可在外箱71内移动,将型材箱7调节至所需长度时,调节螺杆12将其插入固定槽13内,从而将内箱72固定在外箱71上。When the profile box 7 needs to be adjusted, firstly adjust the screw 12 so that it is separated from the fixing
如图4所示,由于装满型材的型材箱7较重,为便于将装满型材的型材箱7移动至所需位置,节省人力,在型材箱7底面设置有脚轮14,脚轮14位于型材箱7底面的四角,外箱71上设置有用于将型材箱7固定至卸料板6下方的定位件。定位件包括设置在外箱71侧壁上的插销15,插销15位于外箱71靠近取料组件2的面上,承载台3上设置有供插销15插接的插槽16。As shown in FIG. 4 , since the profile box 7 filled with profiles is heavy, in order to facilitate moving the profile box 7 filled with profiles to a desired position and save manpower,
当型材箱7在收集型材时,插销15插接在插槽16内,此时型材箱7位于卸料板6正下方,同时插销15插接在插槽16内也可防止型材箱7晃动,当型材箱7收集满型材时,推动型材箱7使得插销15脱离插槽16即可。装满型材的型材箱7通过脚轮14移动至所需位置。When the profile box 7 is collecting profiles, the
本实施例的实施原理为:The implementation principle of this embodiment is:
工作人员首先根据锯切的型材长度调节型材箱7,先调节螺杆12使其脱离固定槽13,使得内箱72可在外箱71内移动,将型材箱7调节至所需长度时,调节螺杆12将其插入固定槽13内,从而将内箱72固定在外箱71上。此时推动型材箱7,使得型材箱7通过脚轮14移动至卸料板6处,将插销15插接在插槽16内,此时型材箱7位于卸料板6正下方。当取料组件2将加工好的型材夹出后,掉落至传送带5上,此时传送带5将型材输送至卸料板6上,型材通过倾斜设置的卸料板6滑落至型材箱7内。在型材箱7收集型材的过程中,启动电机9,通过电机9带动蜗杆11转动,蜗杆11带动涡轮10转动,涡轮10使得铰接轴8转动,从而卸料板6以铰接轴8为轴进行转动至所需位置,工作人员根据型材的放置情况来调节卸料板6的倾斜角度,在一定程度上引导型材堆满整个型材箱7。The staff first adjusts the profile box 7 according to the length of the sawed profile, first adjusts the screw 12 to make it out of the fixing
本具体实施方式的实施例均为本实用新型的较佳实施例,并非依此限制本实用新型的保护范围,故:凡依本实用新型的结构、形状、原理所做的等效变化,均应涵盖于本实用新型的保护范围之内。The examples of this specific embodiment are all preferred embodiments of the present invention, and are not intended to limit the protection scope of the present invention. Therefore: all equivalent changes made according to the structure, shape and principle of the present invention are not It should be covered within the protection scope of the present invention.
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN120275087A (en) * | 2025-06-12 | 2025-07-08 | 四川省地球物理调查研究所 | Grooving sampling device for geological mineral exploration and mapping |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN120275087A (en) * | 2025-06-12 | 2025-07-08 | 四川省地球物理调查研究所 | Grooving sampling device for geological mineral exploration and mapping |
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