CN210818315U - Horizontal generator end cover press-mounting machine - Google Patents
Horizontal generator end cover press-mounting machine Download PDFInfo
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- CN210818315U CN210818315U CN201921414574.8U CN201921414574U CN210818315U CN 210818315 U CN210818315 U CN 210818315U CN 201921414574 U CN201921414574 U CN 201921414574U CN 210818315 U CN210818315 U CN 210818315U
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Abstract
本实用新型公开了卧式发电机端盖压装机,包括工作平台,工作平台上设置有放置发动机的放置台以及固定架,在固定架上放置有气缸,所述气缸的活塞杆尾部连接设置有卡盘,所述卡盘上设置有卡爪,所述卡盘中间设置有通孔,所述固定架上设置有固定杆,所述卡盘上通孔穿过固定杆,所述固定杆上设置有红外信号发射器,所述发电机转子转轴上设置有信号收集器,所述工作平台上设置有滑轨,所述工作平台上设置有第一螺杆,第一螺杆套设在放置台内,所述放置台内设置有与第一螺杆咬合的内螺纹,所述放置台上设置有抬升装置,用于调整发电机的上下高度,本实用新型装置具有发电机端盖压装简单高效的优点。
The utility model discloses a horizontal generator end cover pressing machine, comprising a working platform, a placing platform for placing an engine and a fixing frame are arranged on the working platform, a cylinder is placed on the fixing frame, and the tail of the piston rod of the cylinder is connected with a A chuck, the chuck is provided with claws, the middle of the chuck is provided with a through hole, the fixing frame is provided with a fixing rod, the through hole on the chuck passes through the fixing rod, and the fixing rod is An infrared signal transmitter is arranged, a signal collector is arranged on the rotating shaft of the generator rotor, a slide rail is arranged on the working platform, a first screw is arranged on the working platform, and the first screw is sleeved in the placing table , the placing table is provided with an internal thread that engages with the first screw, the placing table is provided with a lifting device for adjusting the upper and lower heights of the generator, the device of the utility model has the advantages of simple and efficient pressing of the generator end cover. advantage.
Description
技术领域technical field
本实用新型涉及发电机的装配技术领域,具体涉及卧式发电机端盖压装机。The utility model relates to the technical field of generator assembly, in particular to a horizontal generator end cover pressing machine.
背景技术Background technique
目前的有一些发电机端盖与发电机外壳为紧配合,需要采用压机将发电机端盖压装到发电机外壳上,使发电机端盖上的紧配合套与发电机外壳的安装通孔紧配合。目前的发电机端盖压装机的压装操作通常是:将发电机外壳定位在压装平台上,并使发电机外壳内的安装通孔的轴线处于竖直状态;接着,通过人工手动将发电机端盖预装到发电机外壳上;再接着,压机的压头下压将发电机端盖压装到发电机外壳上。目前这种发电机端盖压装机往往存在以下不足:由于人工手动将发电机端盖预装到发电机外壳上后,往往难以保证发电机端盖与发电机外壳的安装通孔的同轴度,一旦发电机端盖轴线偏斜,在压头下压将发电机端盖压装到发电机外壳上的过程中就容易损坏发电机端盖,甚至造成发电机端盖与发电机外壳的报废。At present, some generator end caps are tightly fitted with the generator casing, and it is necessary to use a press to press the generator end cap onto the generator casing, so that the tight fitting sleeve on the generator end cap is connected to the generator casing. The holes fit tightly. The pressing operation of the current generator end cover pressing machine is usually: positioning the generator casing on the pressing platform, and making the axis of the installation through hole in the generator casing in a vertical state; The generator end cover is pre-installed on the generator casing; then, the pressure head of the press is pressed down to press the generator end cover onto the generator casing. At present, this kind of generator end cover pressing machine often has the following shortcomings: after manually pre-installing the generator end cover on the generator casing, it is often difficult to ensure the coaxiality of the generator end cover and the installation through hole of the generator casing. , once the axis of the generator end cover is deflected, it is easy to damage the generator end cover in the process of pressing the generator end cover to the generator casing, and even cause the generator end cover and the generator casing to be scrapped .
实用新型内容Utility model content
为了克服现有技术中,端盖与电动机机壳安装麻烦的技术问题,本实用新型提供一种安装简单的卧式发电机端盖压装机。In order to overcome the technical problem of troublesome installation of the end cover and the motor casing in the prior art, the utility model provides a horizontal generator end cover pressing machine with simple installation.
本实用新型解决其技术问题所采用的技术方案是:卧式发电机端盖压装机,包括工作平台,所述工作平台上设置有放置发动机的放置台以及固定架,在固定架上放置有气缸,所述气缸的活塞杆尾部连接设置有卡盘,所述卡盘上设置有卡爪,所述卡盘中间设置有通孔,所述固定架上设置有固定杆,所述卡盘上通孔穿过固定杆,所述固定杆上设置有红外信号发射器,所述发电机转子转轴上设置有信号收集器,所述工作平台上设置有滑轨,所述放置台底部设置滑轮,所述滑轮放置于滑轨上,所述工作平台上设置有第一螺杆,第一螺杆套设在放置台内,所述放置台内设置有与第一螺杆咬合的内螺纹,所述放置台上设置有抬升装置,用于调整发电机的上下高度。The technical scheme adopted by the utility model to solve the technical problem is as follows: a horizontal generator end cover pressing machine includes a working platform, on which a placing platform for placing the engine and a fixing frame are arranged, and a cylinder is placed on the fixing frame , the end of the piston rod of the cylinder is connected with a chuck, the chuck is provided with a claw, a through hole is arranged in the middle of the chuck, a fixing rod is arranged on the fixing frame, and the chuck is connected to the upper The hole passes through a fixed rod, an infrared signal transmitter is set on the fixed rod, a signal collector is set on the rotating shaft of the generator rotor, a slide rail is set on the working platform, and a pulley is set at the bottom of the placing table, so The pulley is placed on the slide rail, the working platform is provided with a first screw, the first screw is sleeved in the placement table, and the placement table is provided with an internal thread that engages with the first screw, and the placement table is A lifting device is provided to adjust the up and down height of the generator.
优选的,所述固定杆与发电机转子轴处于同一轴线上,所述红外信号发射器以及红外信号接收器均设置于固定杆与转子轴的中心上。Preferably, the fixed rod and the generator rotor shaft are on the same axis, and the infrared signal transmitter and the infrared signal receiver are both arranged on the center of the fixed rod and the rotor shaft.
优选的,所述放置台上的抬升装置包括抬升块,抬升块套设在放置台内,放置台室内设置有放置抬升块的凹槽,在放置台的内部设置有第二螺杆以及与第二螺杆咬合的涡轮,涡轮的中心位置一体成型设置有第三螺杆,所述第三螺杆竖直方向套设在抬升块内,所述第二螺杆连接外部第二电动机,所述抬升块内设置有与第二螺杆咬合的内螺纹。Preferably, the lifting device on the placing platform includes a lifting block, the lifting block is sleeved in the placing platform, a groove for placing the lifting block is arranged in the placing platform, and a second screw rod and a second screw are arranged inside the placing platform. The turbine with screw engagement, the center of the turbine is integrally formed with a third screw, the third screw is vertically sleeved in the lifting block, the second screw is connected to an external second motor, and the lifting block is provided with Internal thread that engages with the second screw.
优选的,所述放置台内设置的第二螺杆,第三螺杆,涡轮以及第二电动机均设置两个,且左右方向上对称设置。Preferably, two second screws, third screws, turbines and second motors are provided in the placing table, and are symmetrically arranged in the left-right direction.
优选的,所述抬升块的侧边连接设置有方形块,所述方形块与抬升块齐高,所述放置台凹槽内壁上设置有与方形块相对于的方形槽,所述方形块放置于方形槽内。Preferably, the side of the lifting block is connected with a square block, and the square block is the same height as the lifting block, and a square groove opposite to the square block is arranged on the inner wall of the groove of the placing table, and the square block is placed in a square slot.
优选的,所述红外信号接收器以及第一电动机,第二电动机均连接PLC控制器,所述第一第二电动机均为伺服电动机。Preferably, the infrared signal receiver, the first motor, and the second motor are all connected to a PLC controller, and the first and second motors are both servo motors.
本实用新型的有益效果是:本实用新型设置了固定的放置架,固定架上设置了卡盘,通过卡盘上的卡爪固定住发电机端盖,卡盘连接气缸上活塞杆,通过气缸控制卡盘的推进进而带动端盖的推进,同时在固定剂上还设置有固定杆,在固定杆上设置红外信号发射器,在发电机的转子的转手上设置一信号接收器,发电机放置于放置台上,放置台上设置有升降装置与底部的调节装置,可以调节水平上位置与竖直方向上位置,同时这些调节装置均是由伺服电动机带动,信号接收器以及电动机连接PLC控制器,当调节对准完成时,PLC会控制伺服电动机停止运动,完成调节。The beneficial effects of the utility model are as follows: the utility model is provided with a fixed placement rack, a chuck is arranged on the fixed rack, the generator end cover is fixed by the claws on the chuck, the chuck is connected to the piston rod on the cylinder, and the cylinder Control the advancement of the chuck and then drive the advancement of the end cover. At the same time, a fixing rod is set on the fixative, an infrared signal transmitter is set on the fixing rod, and a signal receiver is set on the turning hand of the rotor of the generator. The generator is placed On the placing table, there is a lifting device and an adjusting device at the bottom, which can adjust the horizontal position and the vertical position. At the same time, these adjusting devices are driven by servo motors, and the signal receiver and the motor are connected to the PLC controller. , when the adjustment and alignment is completed, the PLC will control the servo motor to stop the movement and complete the adjustment.
附图说明Description of drawings
图1为本实用新型结构示意图。Figure 1 is a schematic structural diagram of the utility model.
图2为本实用新型放置台在工作台上放置示意图。FIG. 2 is a schematic diagram of placing the platform of the present invention on the workbench.
图3为本实用新型放置台内部结构示意图。FIG. 3 is a schematic diagram of the internal structure of the placing table of the present invention.
图4为本实用新型抬升块与放置台连接示意图。4 is a schematic diagram of the connection between the lifting block and the placing table of the present invention.
图中1、工作台;2、固定架;3、气缸;4、固定杆;5、卡盘;6、卡爪;7、红外信号发射器;8、放置台;9、发电机;10、转子轴;11、滑轨;12、第一螺杆;13、第一电动机;14、涡轮;15、第二螺杆;16、第三螺杆;17、第二电动机;18、抬升块。In the figure, 1. Workbench; 2. Fixed frame; 3. Air cylinder; 4. Fixed rod; 5. Chuck; 6. Claw; 7. Infrared signal transmitter; 8. Placement table; 9. Generator; 10. Rotor shaft; 11, slide rail; 12, first screw; 13, first motor; 14, turbine; 15, second screw; 16, third screw; 17, second motor; 18, lifting block.
具体实施方式Detailed ways
以下结合附图对本实用新型作进一步说明,如图1所示的一种卧式发电机9端盖压装机,包括工作台1,在工作台1上设置了发电机9放置台8以及固定架2,固定架2上设置有气缸3,气缸3上的活塞杆连接卡盘5,油缸带动卡盘5进行推进,卡盘5上设置有卡爪6,发电机9端盖卡设在卡盘5上,同时在固定架2上设置了固定杆4,固定杆4长度小于气缸3活塞杆长度,发电机9放置在放置台8上,发电机9上的转子轴10与固定杆4同轴设置,在固定杆4上设置红外发射器,在转子轴10上设置红外信号接收器,通过红外信号的发射以及接受确定端盖的真心位置与转子轴10的中心位置保持一致,以达到对准的目的。The utility model will be further described below with reference to the accompanying drawings. As shown in FIG. 1, a horizontal generator 9 end cover pressing machine includes a workbench 1 on which a generator 9 placing
在工作台1上还设置有轨道,放置台8上设置混轮,且放置于工作台1上的滑轨11上,工作台1上设置第一螺杆12,第一螺杆12连接电一电动机,第一螺杆12套设在放置台8上,且放置台8内设置有与第一螺杆12相配合的内螺纹,通过第一电动机13带动第一螺杆12,第一螺杆12套设在放置台8上,通过放置台8内螺纹与第一螺杆12上螺纹配合,实现放置台8在滑轨11上的移动。A track is also provided on the worktable 1, a mixing wheel is set on the placing table 8, and is placed on the
进一步的,在放置台8上设置了抬升装置,抬升装置包括抬升块18,抬升块18套设在放置台8内,放置台8室内设置有放置抬升块18的凹槽,在放置台8的内部设置有第二螺杆15以及与第二螺杆15咬合的涡轮14,涡轮14的中心位置一体成型设置有第三螺杆16,所述第三螺杆16竖直方向套设在抬升块18内,所述第二螺杆15连接外部第二电动机17,所述抬升块18内设置有与第二螺杆15咬合的内螺纹。抬升装置工作原理是通过第二电动机17带动第二螺杆15的旋转,第二螺杆15咬合涡轮14,带动涡轮14的旋转,涡轮14与第二螺杆15都为水平设置,在蜗杆中心位置还设置有第三螺杆16,第三螺杆16竖直方向上垂直设置,第三螺杆16套设在抬升块18上,抬升块18内也设置有与之配合的内螺纹,进而带动抬升块18的升降。Further, a lifting device is provided on the placing table 8, the lifting device includes a
进一步的,为了保证抬升块18的升力以及抬升块18的稳定性,抬升块18下的第二螺杆15,第二电动机17,蜗杆以及第三螺杆16均对称设置两个,分别设置在抬升块18的两侧,同时,在抬升块18的侧边设置了正方形长块,在对应的放置台8凹槽壁上设置正方形槽,正方形块放入正方形槽内,保证抬升块18在凹槽内不会产生晃动,保证其稳定性。Further, in order to ensure the lifting force of the
进一步的,上述所述的第一电动机13以及第二电动机17均为伺服电动机,电动机以及红外信号接收器均连接PLC控制器,当红外接收器接受到信号发射器发出的信号时,表示对准工作完成,红外信号控制器会将信号发至PLC控制器上,进而控制第一以及第二电动机17停止工作,因上述的电动机均为伺服电机,能够及时的停转。Further, the above-mentioned
以上内容是结合具体实施方式对本实用新型所述的卧式发电机端盖压装机,所作出的进一步详细说明,并非对本实用新型的范围进行限定,在不脱离本实用新型构思的前提下,本领域普通技术人员依据本实用新型的技术方案作出的各种变形和改进,均视为本实用新型的保护范围。The above content is a further detailed description of the horizontal generator end cover pressing machine of the present invention in combination with the specific embodiments, and does not limit the scope of the present invention. Various deformations and improvements made by those of ordinary skill in the art according to the technical solutions of the present invention are regarded as the protection scope of the present invention.
Claims (6)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921414574.8U CN210818315U (en) | 2019-08-29 | 2019-08-29 | Horizontal generator end cover press-mounting machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921414574.8U CN210818315U (en) | 2019-08-29 | 2019-08-29 | Horizontal generator end cover press-mounting machine |
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| Publication Number | Publication Date |
|---|---|
| CN210818315U true CN210818315U (en) | 2020-06-23 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201921414574.8U Expired - Fee Related CN210818315U (en) | 2019-08-29 | 2019-08-29 | Horizontal generator end cover press-mounting machine |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113134815A (en) * | 2021-04-15 | 2021-07-20 | 上海迪典机电工程有限公司 | Generator assembly platform |
| CN114215834A (en) * | 2021-11-25 | 2022-03-22 | 宁波天擎航天科技有限公司 | Rocket engine nozzle plug assembling device and method |
-
2019
- 2019-08-29 CN CN201921414574.8U patent/CN210818315U/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113134815A (en) * | 2021-04-15 | 2021-07-20 | 上海迪典机电工程有限公司 | Generator assembly platform |
| CN113134815B (en) * | 2021-04-15 | 2022-08-30 | 上海迪典机电工程有限公司 | Generator assembly platform |
| CN114215834A (en) * | 2021-11-25 | 2022-03-22 | 宁波天擎航天科技有限公司 | Rocket engine nozzle plug assembling device and method |
| CN114215834B (en) * | 2021-11-25 | 2024-05-28 | 宁波天擎航天科技有限公司 | Rocket engine nozzle blanking cover assembly device and assembly method thereof |
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Granted publication date: 20200623 |
