CN210809119U - Brick tea mould capable of reducing abrasion between wood mould and brick tea - Google Patents

Brick tea mould capable of reducing abrasion between wood mould and brick tea Download PDF

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Publication number
CN210809119U
CN210809119U CN201921488420.3U CN201921488420U CN210809119U CN 210809119 U CN210809119 U CN 210809119U CN 201921488420 U CN201921488420 U CN 201921488420U CN 210809119 U CN210809119 U CN 210809119U
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mold
base
brick tea
wood
tea
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周国鹏
常根生
蔡克桐
瞿和平
段凯
王志斌
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Hubei Zhicheng Dingye Intelligent Technology Co ltd
Xianning Agriculture Academy Of Sciences
Hubei Xiangcheng Intelligent Electromechanical Industry Technology Research Institute Co ltd
Hubei University of Science and Technology
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Hubei Zhicheng Dingye Intelligent Technology Co ltd
Xianning Agriculture Academy Of Sciences
Hubei Xiangcheng Intelligent Electromechanical Industry Technology Research Institute Co ltd
Hubei University of Science and Technology
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Abstract

本实用新型提供了一种减少木模与砖茶中间磨损的茶砖模具,属于茶砖生产设备技术领域。本茶砖模具包括基座、底座、压头、上字模、下字模、垫板、内模和外模,底座可拆卸连接在基座上,垫板、下字模、上字模和压头由下至上置于底座之上,内模内壁上嵌入有能够位于上字模和下字模之间的木模板,木模板位于内模的下端的内壁上。本实用新型具有能够减少对木模板的磨损等优点。

Figure 201921488420

The utility model provides a tea brick mold for reducing the wear between the wood mold and the brick tea, belonging to the technical field of tea brick production equipment. The tea brick mold includes a base, a base, an indenter, an upper mold, a lower mold, a backing plate, an inner mold and an outer mold. The base is detachably connected to the base. Placed on the base, the inner wall of the inner mold is embedded with a wooden formwork that can be located between the upper and lower character molds, and the wooden formwork is located on the inner wall of the lower end of the inner mold. The utility model has the advantages of reducing the abrasion of the wooden formwork and the like.

Figure 201921488420

Description

一种减少木模与砖茶中间磨损的茶砖模具A tea brick mold for reducing wear between wood mold and brick tea

技术领域technical field

本实用新型属于茶砖生产设备技术领域,涉及一种减少木模与砖茶中间磨损的茶砖模具。The utility model belongs to the technical field of tea brick production equipment, and relates to a tea brick mold for reducing the wear between a wood mold and brick tea.

背景技术Background technique

现有的茶砖压制模具由木质内模、金属外模、压头和下垫板组成,木质内模的存在是提高砖茶口感的重要部位,然而,在压制过程中,压紧力高达数十吨,脱模时,茶砖与木质内模之间高强度压紧,现有的茶砖模具,木质内模整片设置,脱模过程中,茶砖由下至上在木质内模上摩擦很长距离,造成木质内模的损伤和茶砖的磨花,对产品品质和产品外观非常不利,对模具的使用寿命不利。The existing tea brick pressing mold is composed of a wooden inner mold, a metal outer mold, an indenter and a bottom plate. The existence of the wooden inner mold is an important part to improve the taste of brick tea. However, during the pressing process, the pressing force is as high as tens of tons. , When demoulding, high-strength compression between tea bricks and wooden inner mold, the existing tea brick mold, wooden inner mold is set in whole piece, during the demoulding process, tea bricks rub on the wooden inner mold from bottom to top for a long distance, resulting in The damage of the wooden inner mold and the grinding of the tea bricks are very detrimental to the product quality and appearance, and are detrimental to the service life of the mold.

实用新型内容Utility model content

本实用新型的目的是针对现有的技术存在的上述问题,提供一种减少木模与砖茶中间磨损的茶砖模具,本实用新型所要解决的技术问题是如何减少对木模板的磨损。The purpose of this utility model is to solve the above-mentioned problems existing in the prior art, and to provide a tea brick mold that reduces the wear between the wood mold and the brick tea.

本实用新型的目的可通过下列技术方案来实现:一种减少木模与砖茶中间磨损的茶砖模具,其特征在于,本茶砖模具包括基座、底座、压头、上字模、下字模、垫板、内模和外模,所述底座可拆卸连接在基座上,所述垫板、下字模、上字模和压头由下至上置于底座之上,所述内模内壁上嵌入有能够位于上字模和下字模之间的木模板,所述木模板位于内模的下端的内壁上。The purpose of the utility model can be achieved through the following technical solutions: a tea brick mold that reduces wear between the wood mold and the brick tea, it is characterized in that the tea brick mold comprises a base, a base, a pressure head, an upper mold, a lower mold, a backing plate , inner mold and outer mold, the base is detachably connected to the base, the backing plate, the lower mold, the upper mold and the indenter are placed on the base from bottom to top, and the inner wall of the inner mold is embedded with a The wooden formwork between the upper character die and the lower character die, the wooden formwork is located on the inner wall of the lower end of the inner die.

在上述的一种减少木模与砖茶中间磨损的茶砖模具中,所述基座上设置有一气缸,所述气缸的推杆上固定设置有一支架,所述支架能够抵靠在底座上,所述基座上设置有对支架进行导向的导向杆。In the above-mentioned tea brick mold for reducing wear between the wood mold and the brick tea, an air cylinder is provided on the base, and a support is fixed on the push rod of the air cylinder, and the support can abut on the base, and the A guide rod for guiding the bracket is arranged on the base.

在上述的一种减少木模与砖茶中间磨损的茶砖模具中,所述外模外壁设置有一挡圈,所述底座上铰接有一小螺杆,所述挡圈上具有与小螺杆适配的U型槽一,所述小螺杆上螺纹连接有能够将小螺杆通过U型槽一连接在挡圈上的小蝶形螺母。In the above-mentioned tea brick mold for reducing the wear between the wood mold and the brick tea, a retaining ring is provided on the outer wall of the outer mold, a small screw is hinged on the base, and the retaining ring has a U-shaped matching with the small screw. Slot 1, a small wing nut capable of connecting the small threaded rod to the retaining ring through the U-shaped groove 1 is threadedly connected to the small screw rod.

在上述的一种减少木模与砖茶中间磨损的茶砖模具中,所述底座上铰接有一大螺杆,各压头与一压板固定相连,所述压板上具有与大螺杆适配的U型槽二,所述大螺杆上螺纹连接有能够将大螺杆通过U型槽二连接在压板上的大蝶形螺母。In the above-mentioned tea brick mold for reducing the wear between the wood mold and the brick tea, a large screw is hinged on the base, and each pressing head is fixedly connected to a pressing plate, and the pressing plate has two U-shaped grooves adapted to the large screw. The large screw is threadedly connected with a large butterfly nut that can connect the large screw to the pressure plate through the second U-shaped groove.

在上述的一种减少木模与砖茶中间磨损的茶砖模具中,所述内模的内侧面上开设有与木模板适配的沉槽,所述木模板的内侧面与内模的内侧面持平。In the above-mentioned tea brick mold for reducing the wear between the wood mold and the brick tea, the inner surface of the inner mold is provided with a sink that is adapted to the wood template, and the inner side of the wood template is flush with the inner side of the inner mold. .

工作过程如下:大蝶形螺母和小蝶形螺母依次松开、大螺杆、小螺杆向外分开,液压缸驱动支架向下移动,压头压在上字模上,下移速度略小于支架向下移动速度,这时底座、上字模、下字模、茶砖、垫板同时向下移动,直到脱离外模,上字模送去清理加热,茶砖拿走,下字模、垫板留在底座上,升降支架向上移动到位后,小蝶形螺母通过小螺杆锁紧底座和外模,然后送去装料,放上字模、压头,压制,完成一个循环。The working process is as follows: the large wing nut and the small wing nut are loosened in turn, the large screw and the small screw are separated outward, the hydraulic cylinder drives the bracket to move downward, the indenter is pressed on the upper die, and the downward movement speed is slightly lower than that of the bracket. At this time, the base, upper mold, lower mold, tea brick and backing plate move downward at the same time until they are separated from the outer mold, the upper mold is sent to cleaning and heating, the tea brick is taken away, the lower mold and backing plate are left on the base, and the lifting bracket After moving upwards in place, the small wing nut locks the base and the outer mold through a small screw, and then sends the material to be loaded, put on the character mold, the indenter, and press to complete a cycle.

本方案的优点在于:1保留了传统工艺方法中木模与茶砖直接接触,保留了茶砖好的口感;并且木料的消耗减少;2.由于是上压出砖,减少了茶砖出模时木模与茶砖间挤压摩擦的长度,因此减少了相互伤害;模具寿命提高,茶砖外观质量提高。The advantages of this scheme are: 1. The direct contact between the wood mold and the tea bricks in the traditional process method is retained, and the good taste of the tea bricks is retained; and the consumption of wood materials is reduced; The length of extrusion friction with the tea bricks, thus reducing mutual damage; the mold life is increased, and the appearance quality of the tea bricks is improved.

附图说明Description of drawings

图1是本模具的立体结构示意图。Figure 1 is a schematic diagram of the three-dimensional structure of the mold.

图2是本模具的局部剖视图。FIG. 2 is a partial cross-sectional view of the mold.

图中,1、基座;2、底座;3、压头;41、上字模;42、下字模;43、垫板;44、内模;45、外模;46、木模板;51、气缸;52、支架;53、导向杆;61、挡圈;62、小螺杆;63、小蝶形螺母;71、大螺杆;72、大蝶形螺母。In the figure, 1, the base; 2, the base; 3, the indenter; 41, the upper mold; 42, the lower mold; 43, the backing plate; 44, the inner mold; 45, the outer mold; 46, the wooden formwork; 51, the cylinder ; 52, bracket; 53, guide rod; 61, retaining ring; 62, small screw; 63, small wing nut; 71, large screw; 72, large wing nut.

具体实施方式Detailed ways

以下是本实用新型的具体实施例并结合附图,对本实用新型的技术方案作进一步的描述,但本实用新型并不限于这些实施例。The following are specific embodiments of the present utility model combined with the accompanying drawings to further describe the technical solutions of the present utility model, but the present utility model is not limited to these embodiments.

如图1和图2所示,本茶砖模具包括基座1、底座2、压头3、上字模41、下字模42、垫板43、内模44和外模45,底座2可拆卸连接在基座1上,垫板43、下字模42、上字模41和压头3由下至上置于底座2之上,内模44内壁上嵌入有能够位于上字模41和下字模42之间的木模板46,木模板46位于内模44的下端的内壁上。As shown in Figures 1 and 2, the tea brick mould includes a base 1, a base 2, a pressure head 3, an upper die 41, a lower die 42, a backing plate 43, an inner die 44 and an outer die 45. The base 2 is detachably connected to the On the base 1, the backing plate 43, the lower mold 42, the upper mold 41 and the indenter 3 are placed on the base 2 from bottom to top, and the inner wall of the inner mold 44 is embedded with a wooden block that can be positioned between the upper mold 41 and the lower mold 42. The formwork 46 , the wooden formwork 46 is located on the inner wall of the lower end of the inner mould 44 .

可以通过拆除底座2,使底座2随位于上字模41和下字模42之间的茶砖同步下移,减少茶砖与木模板46之间的磨损长度,间隙对茶砖的损伤和对木模板46的损伤。By dismantling the base 2, the base 2 can be moved down synchronously with the tea bricks located between the upper character mold 41 and the lower character mold 42, so as to reduce the wear length between the tea brick and the wooden formwork 46, and the damage of the gap to the tea brick and the damage to the wooden formwork 46. .

基座1上设置有一气缸51,气缸51的推杆上固定设置有一支架52,支架52能够抵靠在底座2上,基座1上设置有对支架52进行导向的导向杆53,机座上设置导向套,导向套套设在导向杆上。A cylinder 51 is provided on the base 1, and a bracket 52 is fixed on the push rod of the cylinder 51. The bracket 52 can abut on the base 2, and the base 1 is provided with a guide rod 53 for guiding the bracket 52. A guide sleeve is provided, and the guide sleeve is sleeved on the guide rod.

外模45外壁设置有一挡圈61,底座2上铰接有一小螺杆62,挡圈61上具有与小螺杆62适配的U型槽一,小螺杆62上螺纹连接有能够将小螺杆62通过U型槽一连接在挡圈61上的小蝶形螺母63。The outer wall of the outer mold 45 is provided with a retaining ring 61, a small screw 62 is hinged on the base 2, and the retaining ring 61 has a U-shaped groove that is adapted to the small screw 62. The groove is a small wing nut 63 connected to the retaining ring 61 .

底座2上铰接有一大螺杆71,各压头3与一压板固定相连,压板上具有与大螺杆71适配的U型槽二,大螺杆71上螺纹连接有能够将大螺杆71通过U型槽二连接在压板上的大蝶形螺母72。A large screw 71 is hinged on the base 2, and each pressure head 3 is fixedly connected with a pressure plate. The pressure plate has a U-shaped groove 2 that is adapted to the large screw 71. Two large wing nuts 72 connected to the pressure plate.

内模44的内侧面上开设有与木模板46适配的沉槽,木模板46的内侧面与内模44的内侧面持平。The inner side surface of the inner mold 44 is provided with a sinking groove adapted to the wooden template 46 , and the inner side surface of the wooden template 46 is flush with the inner side surface of the inner mold 44 .

工作过程如下:大蝶形螺母72和小蝶形螺母63依次松开、大螺杆71、小螺杆62向外分开,液压缸驱动支架52向下移动,压头3压在上字模41上,下移速度略小于支架52向下移动速度,这时底座2、上字模41、下字模42、茶砖、垫板43同时向下移动,直到脱离外模45,上字模41送去清理加热,茶砖拿走,下字模42、垫板43留在底座2上,升降支架52向上移动到位后,小蝶形螺母63通过小螺杆62锁紧底座2和外模45,然后送去装料,放上字模41、压头3,压制,完成一个循环。The working process is as follows: the large wing nut 72 and the small wing nut 63 are loosened in turn, the large screw 71 and the small screw 62 are separated outward, the hydraulic cylinder drives the bracket 52 to move downward, the indenter 3 is pressed on the upper die 41, and the lower The moving speed is slightly lower than the downward moving speed of the bracket 52. At this time, the base 2, the upper character mold 41, the lower character mold 42, the tea brick and the backing plate 43 move downward at the same time until they are separated from the outer mold 45. The upper character mold 41 is sent for cleaning and heating, and the tea brick is taken Go, the lower mold 42 and the backing plate 43 are left on the base 2, after the lifting bracket 52 is moved upwards in place, the small butterfly nut 63 locks the base 2 and the outer mold 45 through the small screw 62, and then sends the material to be loaded, and put on the mold 41. Press head 3, press to complete a cycle.

本文中所描述的具体实施例仅仅是对本实用新型精神作举例说明。本实用新型所属技术领域的技术人员可以对所描述的具体实施例做各种各样的修改或补充或采用类似的方式替代,但并不会偏离本实用新型的精神或者超越所附权利要求书所定义的范围。The specific embodiments described herein are merely illustrative of the spirit of the present invention. Those skilled in the art of the present invention can make various modifications or supplements to the described specific embodiments or replace them in similar ways, but will not deviate from the spirit of the present invention or go beyond the appended claims the defined range.

Claims (5)

1. The utility model provides a brick tea mould of wearing and tearing in the middle of reduction wood pattern and brick tea, its characterized in that, this brick tea mould includes base (1), base (2), pressure head (3), goes up matrix (41), matrix (42) down, backing plate (43), centre form (44) and external mold (45), connection can be dismantled on base (1) in base (2), backing plate (43), matrix (42) down, go up matrix (41) and pressure head (3) are by supreme arranging in base (2) down on, embedding has wooden template (46) that can be located between matrix (41) and matrix (42) down on centre form (44) inner wall, wooden template (46) are located the inner wall of the lower extreme of centre form (44).
2. The brick tea mould for reducing the intermediate wear between a wood mould and brick tea as claimed in claim 1, wherein the base (1) is provided with a cylinder (51), a support (52) is fixedly arranged on a push rod of the cylinder (51), the support (52) can abut against the base (2), and the base (1) is provided with a guide rod (53) for guiding the support (52).
3. The brick tea mold for reducing the intermediate wear of the wood mold and the brick tea as claimed in claim 2, wherein the outer wall of the outer mold (45) is provided with a retaining ring (61), the base (2) is hinged with a small screw (62), the retaining ring (61) is provided with a first U-shaped groove matched with the small screw (62), and the small screw (62) is in threaded connection with a small butterfly nut (63) which can connect the small screw (62) to the retaining ring (61) through the first U-shaped groove.
4. The brick tea mold for reducing the abrasion between the wood mold and the brick tea as claimed in claim 1, 2 or 3, wherein the base (2) is hinged with a large screw (71), each pressure head (3) is fixedly connected with a pressure plate, the pressure plate is provided with a U-shaped groove II matched with the large screw (71), and the large screw (71) is in threaded connection with a large butterfly nut (72) capable of connecting the large screw (71) to the pressure plate through the U-shaped groove II.
5. The brick tea mold for reducing the abrasion between the wood mold and the brick tea as claimed in claim 1, 2 or 3, wherein the inner side surface of the inner mold (44) is provided with a sinking groove matched with the wood mold plate (46), and the inner side surface of the wood mold plate (46) is flush with the inner side surface of the inner mold (44).
CN201921488420.3U 2019-09-06 2019-09-06 Brick tea mould capable of reducing abrasion between wood mould and brick tea Expired - Fee Related CN210809119U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112450294A (en) * 2020-12-21 2021-03-09 湖北科技学院 Online tea filling device

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112450294A (en) * 2020-12-21 2021-03-09 湖北科技学院 Online tea filling device

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