CN210802004U - A kind of oxygen-enriched hot air copper-containing waste slag smelting furnace - Google Patents
A kind of oxygen-enriched hot air copper-containing waste slag smelting furnace Download PDFInfo
- Publication number
- CN210802004U CN210802004U CN201921952573.9U CN201921952573U CN210802004U CN 210802004 U CN210802004 U CN 210802004U CN 201921952573 U CN201921952573 U CN 201921952573U CN 210802004 U CN210802004 U CN 210802004U
- Authority
- CN
- China
- Prior art keywords
- smelting furnace
- heat exchange
- oxygen supply
- oxygen
- pipe
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Images
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/25—Process efficiency
Landscapes
- Manufacture And Refinement Of Metals (AREA)
- Waste-Gas Treatment And Other Accessory Devices For Furnaces (AREA)
Abstract
本实用新型公开一种富氧热风含铜废渣熔炼炉,包括熔炼炉和换热室,所述熔炼炉的下端设有供氧口,所述供氧口的外侧连通有供氧管的一端,所述供氧管的另一端贯穿换热室与供氧机的输出端连接,所述熔炼炉的上端设有废气口,所述废气口的外侧连通有除尘装置的输入端,所述除尘装置的输出端连通有排气管的一端,所述排气管的另一端贯穿换热室与废气处理装置的输入端连通,所述供氧管和排气管在换热室内呈螺旋状盘列,所述换热室的上表面分别开设有进水口和出水口,所述出水口通过管道连通有换热管的一端。本实用新型通过换热室实现熔炼炉产出热量的循环利用,可以对鼓入的氧气加热,也可以用于熔炼炉自身的保温。
The utility model discloses an oxygen-enriched hot air copper-containing waste slag smelting furnace, which comprises a smelting furnace and a heat exchange chamber. An oxygen supply port is arranged at the lower end of the smelting furnace, and an end of an oxygen supply pipe is connected to the outer side of the oxygen supply port. The other end of the oxygen supply pipe runs through the heat exchange chamber and is connected to the output end of the oxygen supply machine. The upper end of the smelting furnace is provided with a waste gas port, and the outside of the waste gas port is connected with the input end of the dust removal device. The dust removal device The output end of the exhaust pipe is connected with one end of the exhaust pipe, and the other end of the exhaust pipe is communicated with the input end of the exhaust gas treatment device through the heat exchange chamber. The oxygen supply pipe and the exhaust pipe are arranged in a spiral disk in the heat exchange chamber. The upper surface of the heat exchange chamber is respectively provided with a water inlet and a water outlet, and the water outlet is connected with one end of the heat exchange pipe through a pipe. The utility model realizes the cyclic utilization of the heat produced by the smelting furnace through the heat exchange chamber, can heat the blown oxygen, and can also be used for the heat preservation of the smelting furnace itself.
Description
技术领域technical field
本实用新型涉及熔炼炉技术领域,具体领域为一种富氧热风含铜废渣熔炼炉。The utility model relates to the technical field of smelting furnaces, in particular to an oxygen-enriched hot air copper-containing waste slag smelting furnace.
背景技术Background technique
在工业生成中往往会生成许多含铜废渣,若不加以处理不仅会对环境造成污染,而且会浪费大量资源,因此很多工厂对含铜废渣加以熔炼,现有的熔炼技术普遍采用熔炼炉做反应容器,熔炼炉有燃料加热式和电加热式两种,电加热式的熔炼炉温度更高,更符合对含铜废渣熔炼的要求,但会消耗大量电量,为此我们提供一种节能的热量可循环的熔炼炉。In industrial production, a lot of copper-containing waste slag is often generated. If not treated, it will not only pollute the environment, but also waste a lot of resources. Therefore, many factories smelt copper-containing waste slag, and the existing smelting technology generally uses a smelting furnace for reaction. There are two types of vessel and smelting furnace: fuel heating type and electric heating type. The electric heating type smelting furnace has a higher temperature and is more in line with the requirements for smelting copper-containing waste slag, but it will consume a lot of electricity. For this reason, we provide an energy-saving heat Recyclable melting furnace.
实用新型内容Utility model content
本实用新型的目的在于提供一种富氧热风含铜废渣熔炼炉,以解决上述背景技术中提出的问题。The purpose of the utility model is to provide an oxygen-enriched hot air copper-containing waste slag smelting furnace to solve the problems raised in the above-mentioned background technology.
为实现上述目的,本实用新型提供如下技术方案一种富氧热风含铜废渣熔炼炉,包括熔炼炉和换热室,所述熔炼炉的上端设有进料口,熔炼炉的下端设有出料口,所述熔炼炉的下端设有供氧口,所述供氧口的内侧连通有供氧管的一端,所述供氧管的另一端贯穿换热室与供氧机的输出端连接,所述熔炼炉的上端设有废气口,所述废气口的内侧连通有除尘装置的输入端,所述除尘装置的输出端连通有排气管的一端,所述排气管的另一端贯穿换热室与废气处理装置的输入端连通,所述供氧管和排气管在换热室内呈螺旋状盘列,所述换热室的上表面分别开设有进水口和出水口,所述出水口通过管道连通有换热管的一端,所述换热管呈螺旋状盘绕在熔炼炉的侧壁内,所述熔炼炉的侧壁内开设有配合换热管使用的夹层,所述换热管的另一端与蒸汽回收箱连通,所述进水口与水管连通;In order to achieve the above purpose, the present invention provides the following technical solutions: an oxygen-enriched hot air copper-containing waste slag smelting furnace, including a smelting furnace and a heat exchange chamber, the upper end of the smelting furnace is provided with a feeding port, and the lower end of the smelting furnace is provided with an outlet. The lower end of the smelting furnace is provided with an oxygen supply port, the inner side of the oxygen supply port is connected with one end of an oxygen supply pipe, and the other end of the oxygen supply pipe is connected to the output end of the oxygen supply machine through the heat exchange chamber , the upper end of the smelting furnace is provided with a waste gas port, the inner side of the waste gas port is connected with the input end of the dust removal device, the output end of the dust removal device is connected with one end of the exhaust pipe, and the other end of the exhaust pipe passes through The heat exchange chamber is communicated with the input end of the waste gas treatment device. The oxygen supply pipe and the exhaust pipe are arranged in a spiral disk in the heat exchange chamber. The upper surface of the heat exchange chamber is respectively provided with a water inlet and a water outlet. The water outlet is connected with one end of a heat exchange tube through a pipeline, and the heat exchange tube is spirally coiled in the side wall of the smelting furnace. The other end of the heat pipe is communicated with the steam recovery tank, and the water inlet is communicated with the water pipe;
所述供氧口、废气口、进水口和出水口处均设有截止阀,所述换热管与蒸汽回收箱的连接处固定安装有气泵;The oxygen supply port, the waste gas port, the water inlet and the water outlet are all provided with stop valves, and an air pump is fixedly installed at the connection between the heat exchange tube and the steam recovery box;
所述供氧机、气泵和熔炼炉均通过电线与电源电连接。The oxygen supply machine, the air pump and the smelting furnace are all electrically connected to the power source through wires.
优选的,所述废气处理装置为脱硫塔。Preferably, the waste gas treatment device is a desulfurization tower.
优选的,所述熔炼炉为电加热式的熔炼炉。Preferably, the smelting furnace is an electric heating smelting furnace.
优选的,所述截止阀为一种手动式截止阀,所述截止阀分别与供氧口、废气口、进水口和出水口法兰连接。Preferably, the cut-off valve is a manual cut-off valve, and the cut-off valve is respectively connected with the oxygen supply port, the waste gas port, the water inlet and the water outlet flange.
优选的,所述蒸汽回收箱内设有冷凝装置。Preferably, a condensation device is provided in the steam recovery box.
优选的,所述除尘装置为布袋除尘器。Preferably, the dust removal device is a bag filter.
与现有技术相比,本实用新型的有益效果是:本实用新型通过熔炼炉在熔炼过程中产生的高温气体在换热室进行热量交换,实现对鼓入的氧气加温,加速熔炼炉中的熔料熔化,也可以实现对换热室内的水加热形成水蒸气,扩散至换热管中实现对熔炼炉的保温效果,节约能源。本实用新型通过换热室实现熔炼炉产出热量的循环利用,可以对鼓入的氧气加热,也可以用于熔炼炉自身的保温。Compared with the prior art, the beneficial effects of the present utility model are: the utility model conducts heat exchange in the heat exchange chamber through the high-temperature gas generated in the smelting furnace during the smelting process, realizes the heating of the blown oxygen, and accelerates the smelting furnace. The molten material is melted, and the water in the heat exchange chamber can also be heated to form water vapor, which is diffused into the heat exchange tube to achieve the heat preservation effect of the melting furnace and save energy. The utility model realizes the cyclic utilization of the heat produced by the smelting furnace through the heat exchange chamber, can heat the blown oxygen, and can also be used for the heat preservation of the smelting furnace itself.
附图说明Description of drawings
图1为本实用新型的结构示意图;Fig. 1 is the structural representation of the utility model;
图2为本实用新型熔炼炉的剖面结构示意图;Fig. 2 is the sectional structure schematic diagram of the smelting furnace of the utility model;
图3为本实用新型换热室的剖面结构示意图;Fig. 3 is the cross-sectional structure schematic diagram of the heat exchange chamber of the utility model;
图4为本实用新型蒸汽回收箱的剖面结构示意图。FIG. 4 is a schematic cross-sectional structure diagram of the steam recovery box of the present invention.
图中:1-熔炼炉、101-进料口、102-出料口、2-换热室、201-进水口、202-出水口、301-供氧口、302-供氧管、303-供氧机、401-废气口、402-除尘装置、403-排气管、5-废气处理装置、6-管道、7-换热管、8-蒸汽回收箱、9-水管、10-截止阀、11-气泵、12-冷凝装置。In the picture: 1- smelting furnace, 101- feed port, 102- discharge port, 2- heat exchange chamber, 201- water inlet, 202- water outlet, 301- oxygen supply port, 302- oxygen supply pipe, 303- Oxygen supply machine, 401-exhaust port, 402-dust removal device, 403-exhaust pipe, 5-exhaust gas treatment device, 6-pipeline, 7-heat exchange pipe, 8-steam recovery box, 9-water pipe, 10-stop valve , 11-air pump, 12-condensing device.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the implementations. example. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.
请参阅图1-4,本实用新型提供一种技术方案:一种富氧热风含铜废渣熔炼炉,包括熔炼炉1和换热室2,熔炼炉1为一种现有技术,本实用新型的熔炼炉1为一种常见的用于熔炼金属的熔炼炉1,熔炼炉1的上端设有进料口101,熔炼炉1的下端设有出料口102,且进料口101和出料口102处均设有阀门,所述熔炼炉1的下端设有供氧口301,所述供氧口301的外侧连通有供氧管302的一端,所述供氧管302的另一端贯穿换热室2与供氧机303的输出端连接,供氧机303工作后,通过供氧管302向熔炼炉1内输送氧气或空气,本实用新型的供氧机303可调节氧气浓度,且流量大,所述熔炼炉1的上端设有废气口401,所述废气口401的外侧连通有除尘装置402的输入端,所述除尘装置402的输出端连通有排气管403的一端,所述排气管403的另一端贯穿换热室2与废气处理装置5的输入端连通,熔炼炉1在熔炼过程中产生的废气通过排气管403经过除尘装置402排出到废气处理装置5内,所述供氧管302和排气管403在换热室2内呈螺旋状盘列,所述换热室2的上表面分别开设有进水口201和出水口202,换热室2上设有气压平衡阀,防止换热室2内压强过大,换热室2的外壁还设有保温层,减少热量的损失,提高热量的利用率,所述出水口202通过管道6连通有换热管7的一端,所述换热管7呈螺旋状盘绕在熔炼炉1的侧壁内,所述熔炼炉1的侧壁内开设有配合换热管7使用的夹层,所述换热管7的另一端与蒸汽回收箱8连通,所述进水口201与水管9连通,当换热室2内充满适量水且出水口202为封闭状态时,经过换热室2的氧气与废气通过水进行热量交换,从而使输入熔炼炉1的氧气温度升高,提高熔炼炉1中物料的反应效率,减少反应时间,从而降低了处理成本,同时降低了废气温度;当换热室2内保持注水状态时,换热室2内的水蒸发成水蒸气,扩散至换热管7中,从而实现对熔炼炉1的保温,最后在气泵11的作用下排入蒸汽回收箱8,保证了熔炼炉1的反应温度,减少了处理所需的加热时间,节约了电量的使用;Please refer to Figures 1-4, the present utility model provides a technical solution: an oxygen-enriched hot air copper-containing waste slag smelting furnace, including a
请参阅图1,所述供氧口3021、废气口401、进水口201和出水口202处均设有截止阀10,截止阀10用于控制供氧口1、废气口401、进水口201和出水口202的开合状态,所述换热管7与蒸汽回收箱8的连接处固定安装有气泵11,气泵11为蒸汽的排出提供动力;Please refer to FIG. 1, the oxygen supply port 3021, the
所述供氧机303、气泵11和熔炼炉1均通过电线与电源电连接,供氧机303、气泵11和熔炼炉1均各自独立的与电源连接,且供氧机303、气泵11和熔炼炉1均设有控制开关。The
具体而言,所述废气处理装置5为脱硫塔,含铜废渣处理后会产生大量的二氧化硫等废气,因此废气进行热量交换后进行脱硫处理,再排入环境中,减少对环境的污染。Specifically, the waste
具体而言,所述熔炼炉1为电加热式的熔炼炉1,电加热式的熔炼炉1内部反应温度高,通过感应加热的方式进行热传递,且感应加热方式对金属熔体还具有搅拌作用,可以加速金属熔化过程,缩短熔化时间,减少金属烧损。Specifically, the
具体而言,所述截止阀10为一种手动式截止阀,所述截止阀10分别与供氧口301、废气口401、进水口201和出水口202法兰连接,且截止阀10与供氧口301、废气口401、进水口201和出水口202的连接处均做密封处理。Specifically, the cut-off
请参阅图4,具体而言,所述蒸汽回收箱8内设有冷凝装置12,本实用新型中的冷凝装置12具体可以为制冷机,将回收的蒸汽液化成水,方便后期处理或运输。4, specifically, the
具体而言,所述除尘装置402为布袋除尘器,布袋除尘器用于除去熔炼炉1反应时产生的废气中的烟尘。Specifically, the
使用时,在熔炼含铜废渣的初期,通过进水口201向换热室2中注入适量的纯净水,关闭出水口202处的截止阀10,开启熔炼炉1和供氧机303,随着熔炼炉1内温度的升高,排气管403中排出气体的温度也随之升高,反应一段时间后,将出水口202处的截止阀10打开,水蒸气从出水口202扩散出到换热管7中,换热管7中的高温蒸汽与熔炼炉1的内衬做热交换,对熔炼炉1中起保温作用,起循环加热作用,最后通过蒸汽回收箱8回收,处理后的水仍可以循环利用。When in use, in the initial stage of smelting copper-containing waste slag, inject an appropriate amount of pure water into the
工作原理:本实用新型通过熔炼炉1在熔炼过程中产生的高温气体在换热室2通过换热室2内的水与供氧管302中的氧气进行热量交换,实现对鼓入的氧气加温,加速熔炼炉1中的熔料熔化,也可以实现对换热室2内的水加热形成水蒸气,打开换热室2的出水口202,使高温蒸汽扩散至换热管7中实现对熔炼炉1的保温效果,本实用新型通过对热量的循环利用,提高了反应速率和效果,节省了熔炼炉1的加热时间,降低了熔炼成本,适合进行含铜废渣的熔炼,节能环保。Working principle: The utility model uses the high-temperature gas generated in the
在本实用新型的描述中,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”、“固定”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本实用新型中的具体含义。In the description of the present invention, unless otherwise expressly specified and limited, the terms "installed", "connected", "connected" and "fixed" should be understood in a broad sense, for example, it may be a fixed connection or a detachable connection Connection, or integration; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, and it can be the internal communication between the two elements or the interaction relationship between the two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood in specific situations.
本实用新型使用到的标准零件均可以从市场上购买,异形件根据说明书的和附图的记载均可以进行订制,各个零件的具体连接方式均采用现有技术中成熟的螺栓、铆钉、焊接等常规手段,机械、零件和设备均采用现有技术中,常规的型号,加上电路连接采用现有技术中常规的连接方式,在此不再详述。The standard parts used in the utility model can be purchased from the market, the special-shaped parts can be customized according to the description in the specification and the drawings, and the specific connection method of each part adopts the mature bolts, rivets and welding in the prior art. and other conventional means, the machinery, parts and equipment all adopt the conventional models in the prior art, and the circuit connection adopts the conventional connection manner in the prior art, which will not be described in detail here.
尽管已经示出和描述了本实用新型的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本实用新型的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实用新型的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes and modifications can be made to these embodiments without departing from the principles and spirit of the present invention , alternatives and modifications, the scope of the present invention is defined by the appended claims and their equivalents.
Claims (6)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921952573.9U CN210802004U (en) | 2019-11-13 | 2019-11-13 | A kind of oxygen-enriched hot air copper-containing waste slag smelting furnace |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921952573.9U CN210802004U (en) | 2019-11-13 | 2019-11-13 | A kind of oxygen-enriched hot air copper-containing waste slag smelting furnace |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN210802004U true CN210802004U (en) | 2020-06-19 |
Family
ID=71228344
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201921952573.9U Active CN210802004U (en) | 2019-11-13 | 2019-11-13 | A kind of oxygen-enriched hot air copper-containing waste slag smelting furnace |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN210802004U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114719620A (en) * | 2022-04-02 | 2022-07-08 | 徐州瑞欧达机械科技有限公司 | Gold smelting furnace flue gas dust treatment device and treatment method |
-
2019
- 2019-11-13 CN CN201921952573.9U patent/CN210802004U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114719620A (en) * | 2022-04-02 | 2022-07-08 | 徐州瑞欧达机械科技有限公司 | Gold smelting furnace flue gas dust treatment device and treatment method |
| CN114719620B (en) * | 2022-04-02 | 2022-11-29 | 徐州瑞欧达机械科技有限公司 | Gold smelting furnace flue gas dust treatment device and treatment method |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN110081720A (en) | Mineral hot furnace forces cooled exhaust gas recycling system | |
| CN210802004U (en) | A kind of oxygen-enriched hot air copper-containing waste slag smelting furnace | |
| CN107236841A (en) | The heater and heating means of a kind of use converter gas waste-heat steel scrap | |
| CN210569930U (en) | An energy-saving electric furnace for smelting scrap iron | |
| CN106871653B (en) | A waste heat recovery device for chemical smelting that is convenient for energy saving and environmental protection | |
| CN206430556U (en) | A kind of microwave smelting device cooled with dedusting | |
| CN206566738U (en) | A kind of smelting device recycled with waste heat recovery | |
| CN212533052U (en) | Arc Furnace for Continuous Feeding of Scrap with Double Preheating Channels | |
| CN201916922U (en) | Preheating device for combustion air of smelting furnace | |
| CN201621973U (en) | A device for recovering waste heat from electric furnace flue gas | |
| CN220471583U (en) | Plate-type waste heat boiler device | |
| CN209484621U (en) | A kind of waste gas burning accumulation of heat modularized processing device | |
| CN209820172U (en) | Heat accumulating type high-temperature flue gas waste heat utilization system | |
| CN113899206B (en) | Safety electric furnace utilizing waste heat | |
| CN104344726B (en) | Vanadium goods raw material preheating system | |
| CN203333472U (en) | Rock wool producing mechanism of cupola furnace | |
| CN114923335A (en) | Device and method for efficiently utilizing waste heat of smelting reduction smelting flue gas | |
| CN210945672U (en) | High-efficiency intermediate frequency melting furnace for waste steel auxiliary materials | |
| CN201101101Y (en) | An environmentally friendly, energy-saving and high-efficiency sugar-burning sulfur furnace | |
| CN219494869U (en) | Smoke treatment and utilization device of alloy processing submerged arc furnace | |
| CN217330747U (en) | An energy-saving galvanizing furnace for galvanizing | |
| CN208154496U (en) | Heat recovery system based on RTO exhaust-gas treatment | |
| CN221840215U (en) | A waste heat exchange device for steam hot water equipment | |
| CN207622550U (en) | A kind of metallurgical furnace kiln waste heat recycle device | |
| CN206553599U (en) | Reviver saves Shuangzi smelting furnace |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant |
