CN210800664U - An oil filling port anti-drip device and an oil filling device - Google Patents
An oil filling port anti-drip device and an oil filling device Download PDFInfo
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- CN210800664U CN210800664U CN201921490560.4U CN201921490560U CN210800664U CN 210800664 U CN210800664 U CN 210800664U CN 201921490560 U CN201921490560 U CN 201921490560U CN 210800664 U CN210800664 U CN 210800664U
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- 238000002347 injection Methods 0.000 claims abstract description 44
- 239000007924 injection Substances 0.000 claims abstract description 44
- 238000009423 ventilation Methods 0.000 claims abstract description 43
- 239000007788 liquid Substances 0.000 claims abstract description 12
- 229910000831 Steel Inorganic materials 0.000 claims description 59
- 239000010959 steel Substances 0.000 claims description 59
- 230000009471 action Effects 0.000 claims description 2
- 239000003921 oil Substances 0.000 description 221
- 238000010586 diagram Methods 0.000 description 5
- 238000007789 sealing Methods 0.000 description 5
- 239000002699 waste material Substances 0.000 description 5
- 239000012530 fluid Substances 0.000 description 3
- 239000004519 grease Substances 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 239000000243 solution Substances 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 2
- 210000002445 nipple Anatomy 0.000 description 2
- 241001391944 Commicarpus scandens Species 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 238000011109 contamination Methods 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 239000002828 fuel tank Substances 0.000 description 1
- 239000010687 lubricating oil Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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Abstract
本实用新型涉及一种注油口防滴漏装置和一种注油装置,包括注油嘴和通气管,注油嘴一端设有注油口,注油嘴内设有供油液通过的流液通道,流液通道上设有单向导通装置,通气管设于注油嘴内,通气管一端与单向导通装置对应设置,通气管另一端穿出于注油嘴侧壁。单向导通装置具有第一工位和第二工位,单向导通装置位于第一工位时,单向导通装置阻断通气管管路,流液通道导通;单向导通装置位于第二工位时,单向导通装置阻断流液通道,通气管导通。本实用新型还涉及一种注油装置。通气管能够使注油嘴内外压力相等,注油口内不会形成负压,注油嘴内残留的油液不会聚集在注油口处,从而避免注油口处油液滴落。
The utility model relates to an oil injection port anti-drip device and an oil injection device, comprising an oil injection nozzle and a ventilation pipe, one end of the oil injection nozzle is provided with an oil injection port, and the oil injection nozzle is provided with a liquid flow channel for oil to pass through. A one-way conduction device is provided, the breather pipe is arranged in the oil filling nozzle, one end of the breather tube is correspondingly arranged with the one-way conduction device, and the other end of the breather tube penetrates the side wall of the oil filling nozzle. The one-way conduction device has a first station and a second station. When the one-way conduction device is located in the first station, the one-way conduction device blocks the ventilation pipe pipeline, and the flow channel is conducted; the one-way conduction device is located in the second station. In the working position, the one-way conduction device blocks the flow channel, and the ventilation tube is connected. The utility model also relates to an oil injection device. The breather pipe can make the inner and outer pressure of the oil filling nozzle equal, no negative pressure will be formed in the oil filling port, and the residual oil in the oil filling nozzle will not accumulate at the oil filling port, so as to avoid oil dripping at the oil filling port.
Description
技术领域technical field
本实用新型涉及机械设计流体输送领域,特别是涉及一种注油口防滴漏装置和一种注油装置。The utility model relates to the field of mechanical design fluid transportation, in particular to an oil filling port anti-drip device and an oil filling device.
背景技术Background technique
当前很多生产线上都设有自动加注油设备,比如汽车发动机、变速箱等在出厂或在线测试时均需要往里面加注一定量的润滑油。At present, many production lines are equipped with automatic oil filling equipment. For example, automobile engines and gearboxes need to be filled with a certain amount of lubricating oil when they leave the factory or when they are tested online.
现有技术中,生产线的加油设备大多是自动化设备,通常是油泵从油箱里泵取油液,输油管路一端连接油泵,输油管路另一端连接注油嘴,然后由气缸、油缸或者机械手驱动注油嘴自动进退或者升降,为受油容器加油。当停止注油时,注油嘴的注油口处经常会残留较多的油液。在注油嘴移动过程中,这些残留的油液常常会滴落到工件的表面或者其他地方,使得后面工序不得不对油渍进行清理,从而造成不必要的工时浪费和油品损失。严重的情况下,油渍无法彻底清理干净而影响产品质量。In the prior art, most of the refueling equipment in the production line is automatic equipment, usually an oil pump pumps oil from the oil tank, one end of the oil pipeline is connected to the oil pump, and the other end of the oil pipeline is connected to the oil filling nozzle, and then the oil filling nozzle is automatically driven by the cylinder, the oil cylinder or the manipulator. Advance and retreat or lift, and refuel the oil receiving container. When the oil filling is stopped, there is often a large amount of oil remaining at the oil filling port of the oil filling nozzle. During the movement of the oil filling nozzle, the residual oil often drips onto the surface of the workpiece or other places, so that the oil stains have to be cleaned up in the subsequent process, resulting in unnecessary waste of working hours and loss of oil products. In severe cases, the oil stains cannot be completely cleaned and the product quality is affected.
实用新型内容Utility model content
针对现有技术中存在的技术问题,本实用新型的目的之一是:提供一种注油口防滴漏装置,当停止注油时,能够减少注油嘴的注油口处残留的油液,避免注油口处油液滴落,不会造成工时浪费和油品损失。In view of the technical problems existing in the prior art, one of the purposes of the present invention is to provide an anti-drip device for the oil filling port, which can reduce the residual oil at the oil filling port of the oil filling nozzle when the oil filling is stopped, and avoid the oil filling port at the oil filling port. The oil drops will not cause waste of working hours and loss of oil products.
针对现有技术中存在的技术问题,本实用新型的目的之二是:提供一种注油装置,其能够在停止注油时,大大减少注油嘴的注油口处残留的油液,避免注油口处油液滴落,不会造成工时浪费和油品损失。In view of the technical problems existing in the prior art, the second purpose of the present utility model is to provide an oil filling device, which can greatly reduce the residual oil at the oil filling port of the oil filling nozzle when the oil filling is stopped, and avoid the oil at the oil filling port. The dripping will not cause waste of working hours and loss of oil products.
为了达到上述目的,本实用新型采用如下技术方案:In order to achieve the above purpose, the utility model adopts the following technical solutions:
一种注油口防滴漏装置,包括注油嘴和通气管,注油嘴一端设有注油口,注油嘴内设有供油液通过的流液通道,流液通道上设有单向导通装置,通气管设于注油嘴内,通气管一端与单向导通装置对应设置,通气管另一端穿出于注油嘴侧壁,通气管外侧壁固接于注油嘴侧壁,单向导通装置具有第一工位和第二工位,单向导通装置位于第一工位时,单向导通装置阻断通气管管路,流液通道导通;单向导通装置位于第二工位时,单向导通装置阻断流液通道,通气管导通。An anti-drip device for an oil injection port, comprising an oil injection nozzle and a vent pipe, one end of the oil injection nozzle is provided with an oil injection port, the oil injection nozzle is provided with a liquid flow channel for oil to pass through, the flow liquid channel is provided with a one-way conducting device, and the ventilation pipe Set in the oil filling nozzle, one end of the breather pipe is set corresponding to the one-way guide device, the other end of the breather pipe is penetrated through the side wall of the oil filling nozzle, the outer side wall of the breather pipe is fixedly connected to the side wall of the oil filling nozzle, and the one-way guide device has a first station. and the second station, when the one-way conduction device is located at the first station, the one-way conduction device blocks the ventilation pipe pipeline, and the flow channel conducts; when the one-way conduction device is located at the second station, the one-way conduction device blocks The fluid channel is cut off, and the ventilation tube is turned on.
进一步,注油嘴内侧壁设有环状突起,单向导通装置包括钢球和弹簧,钢球设于环状突起与注油口之间且抵接于环状突起中心,通气管设于钢球与注油口之间,通气管一端与钢球对应设置,弹簧套接于通气管上,弹簧一端抵接于钢球,弹簧另一端抵接于通气管。Further, the inner side wall of the oil filling nozzle is provided with an annular protrusion, the one-way conduction device includes a steel ball and a spring, the steel ball is arranged between the annular protrusion and the oil filling port and abuts on the center of the annular protrusion, and the ventilation pipe is arranged between the steel ball and the steel ball. Between the oil filling ports, one end of the breather pipe is arranged corresponding to the steel ball, the spring is sleeved on the breather pipe, one end of the spring is abutted against the steel ball, and the other end of the spring is abutted against the breather pipe.
进一步,注油嘴内侧壁设有环状突起,单向导通装置包括钢球和弹簧,钢球设于环状突起与注油口之间且抵接于环状突起中心,通气管设于钢球与注油口之间,通气管一端与钢球对应设置,弹簧穿设于环状突起中心,弹簧一端固接于钢球,弹簧另一端朝向远离注油口方向且固接于注油嘴内侧壁。Further, the inner side wall of the oil filling nozzle is provided with an annular protrusion, the one-way conduction device includes a steel ball and a spring, the steel ball is arranged between the annular protrusion and the oil filling port and abuts on the center of the annular protrusion, and the ventilation pipe is arranged between the steel ball and the steel ball. Between the oil filling ports, one end of the breather pipe is arranged corresponding to the steel ball, the spring is penetrated in the center of the annular protrusion, one end of the spring is fixed to the steel ball, and the other end of the spring faces away from the oil filling port and is fixed to the inner side wall of the oil filling nozzle.
进一步,环状突起横截面由注油嘴一端向注油嘴另一端方向逐渐增大。Further, the cross section of the annular protrusion gradually increases from one end of the oil injection nozzle to the other end of the oil injection nozzle.
进一步,环状突起为锥形管。Further, the annular protrusion is a tapered tube.
进一步,注油嘴一端设有筛网,筛网与注油口对应设置。Further, one end of the oil filling nozzle is provided with a screen mesh, and the screen mesh is correspondingly arranged with the oil filling port.
进一步,通气管包括直管和弯管,直管与流液通道平行,直管一端与钢球对应设置,直管另一端和弯管一端对接,弯管另一端垂直于注油嘴侧壁,弯管另一端穿出于注油嘴侧壁,弹簧另一端抵接于弯管另一端外侧壁。Further, the ventilation pipe includes a straight pipe and a curved pipe, the straight pipe is parallel to the liquid flow channel, one end of the straight pipe is arranged corresponding to the steel ball, the other end of the straight pipe is butted with one end of the curved pipe, the other end of the curved pipe is perpendicular to the side wall of the oil filling nozzle, and the curved pipe is The other end of the pipe passes through the side wall of the oil injection nozzle, and the other end of the spring abuts against the outer side wall of the other end of the elbow.
进一步,弯管另一端外侧壁抵接于筛网。Further, the outer side wall of the other end of the elbow is in contact with the screen.
一种注油装置,包括油箱、油泵、输油管道、驱动装置和注油口防滴漏装置,油泵输入端连接油箱,油泵输出端连接输油管道一端,输油管道另一端连接注油口防滴漏装置,驱动装置驱动注油口防滴漏装置动作。An oil filling device comprises an oil tank, an oil pump, an oil delivery pipeline, a driving device and an oil filling port anti-drip device. The oil filling port anti-drip device operates.
和现有技术相比,本实用新型具有如下优点:Compared with the prior art, the utility model has the following advantages:
当停止注油时,油液在注油口处常常会形成油膜。现有技术中,由于油膜的存在,注油口内容易形成负压,注油嘴内残留的油液聚集在注油口处,最终在注油嘴的振动或移动过程中滴落下来造成污染。本实用新型通过设置通气管,当停止注油时,注油口内不会形成负压,注油嘴内残留的油液不会聚集在注油口处,从而能够减少注油嘴的注油口处残留的油液,避免注油口处油液滴落,不会造成工时浪费和油品损失。When the oil filling is stopped, the oil often forms an oil film at the oil filling port. In the prior art, due to the existence of the oil film, negative pressure is easily formed in the oil injection port, and the oil remaining in the oil injection nozzle accumulates at the oil injection port, and finally drips down during the vibration or movement of the oil injection nozzle to cause pollution. By arranging the ventilation pipe, when the oil filling is stopped, the negative pressure will not be formed in the oil filling port, and the oil remaining in the oil filling nozzle will not gather at the oil filling port, so that the oil remaining at the oil filling port of the oil filling nozzle can be reduced. To avoid oil dripping at the oil filling port, it will not cause waste of working hours and loss of oil products.
附图说明Description of drawings
图1为本实用新型的钢球与锥口密封连接时的示意图。Fig. 1 is a schematic diagram of the utility model when the steel ball and the cone mouth are sealingly connected.
图2为图1的A向示意图。FIG. 2 is a schematic diagram of the direction A of FIG. 1 .
图3为图1的左视示意图。FIG. 3 is a schematic left side view of FIG. 1 .
图4为本实用新型的钢球与弹簧固定连接备选方案的结构示意图。FIG. 4 is a schematic structural diagram of an alternative solution for the fixed connection between the steel ball and the spring of the present invention.
图5为本实用新型的钢球与锥口脱开连接时的示意图。5 is a schematic diagram of the utility model when the steel ball is disconnected from the cone mouth.
图6为本实用新型的一种注油装置的结构示意图。6 is a schematic structural diagram of an oil injection device of the present invention.
附图标记说明:Description of reference numbers:
1——注油嘴、11——内螺纹油管接头、12——锥口、13——注油口;1——Grease nozzle, 11——Internal thread oil pipe joint, 12——Cone port, 13——Oil filling port;
21——钢球、22——弹簧;21 - steel ball, 22 - spring;
3——通气管、31——通气口;3 - vent pipe, 31 - vent;
4——筛网;4 - screen mesh;
51——油箱、52——油泵、53——输油管道、54——注油口防滴漏装置、55——驱动装置。51 - fuel tank, 52 - oil pump, 53 - oil pipeline, 54 - oil filling port anti-drip device, 55 - driving device.
具体实施方式Detailed ways
下面来对本实用新型做进一步详细的说明。The present utility model will be described in further detail below.
如图1~图3、图5所示,一种注油口防滴漏装置,包括注油嘴1和通气管3,注油嘴1一端设有注油口13,注油嘴1内设有供油液通过的流液通道,流液通道上设有单向导通装置,通气管3设于注油嘴1内,通气管3一端与单向导通装置对应设置,通气管3另一端穿出于注油嘴1侧壁。通气管3另一端设有通气口31,当通气管3两端导通时,空气能够通过通气口31从外面进入注油嘴1内,使注油嘴1内外压力平衡。通气管3外侧壁固接于注油嘴1侧壁,使得通气管3能够固定设置在注油嘴1内。单向导通装置具有第一工位和第二工位,单向导通装置位于第一工位时,单向导通装置阻断通气管3管路,流液通道导通;单向导通装置位于第二工位时,单向导通装置阻断流液通道,通气管3导通。As shown in Figures 1 to 3 and 5, an oil filling port anti-drip device includes an
具体地,注油嘴1一端设有注油口13,另一端设有内螺纹油管接头11以连接输油管道53。流液通道上设有单向导通装置,使油液只能从流液通道中单方向通过。Specifically, one end of the
当进行注油时,有压力的油液推动单向导通装置位移,油液从流液通道中流过并从注油口13流出。由于通气管3一端与单向导通装置对应设置,单向导通装置位移到第一工位堵塞在通气管3一端从而阻断通气管3管路,油液不会流进通气管3并流出到注油嘴1侧壁外;When oil filling is performed, the oil under pressure pushes the one-way conducting device to displace, and the oil flows through the flow channel and flows out from the
当停止注油时,流液通道中油压降低,单向导通装置复位,单向导通装置位移到第二工位阻断流液通道,单向导通装置离开通气管3一端使得通气管3导通。虽然注油口13处有油膜封住,但由于通气管3设于注油嘴1内,通气口31穿出于注油嘴1侧壁,因此当通气管3导通时,通气管3能够使注油嘴1内压力与注油嘴1外压力相等,注油口13内不会形成负压,注油嘴1内残留的油液不会聚集在注油口13处,从而避免注油口13处油液滴落,不会造成工时浪费和油品损失。When the oil injection is stopped, the oil pressure in the flow channel is reduced, the one-way conduction device is reset, the one-way conduction device is displaced to the second station to block the flow channel, and the one-way conduction device leaves one end of the
注油嘴1内侧壁设有环状突起,单向导通装置包括钢球21和弹簧22,钢球21设于环状突起与注油口13之间且抵接于环状突起中心,能够和环状突起形成密封连接从而阻断流液通道。通气管3设于钢球21与注油口13之间,通气管3一端与钢球21对应设置,弹簧22套接于通气管3上,弹簧22一端抵接于钢球21,弹簧22另一端抵接于通气管3。An annular protrusion is provided on the inner side wall of the
具体地,通气管3设于钢球21下方,与环状突起对应设置。当有压力的油液推动钢球21克服弹簧22弹力移动时,钢球21向通气管3一端移动并堵住通气管3一端管口,使油液不会流进通气管3并流出到注油嘴1侧壁外。当停止注油时,弹簧22弹力推动钢球21复位,使钢球21回到环状突起中心形成密封连接从而阻断流液通道。弹簧22套接于通气管3上,弹簧22和通气管3均设在钢球21同一侧,弹簧22、通气管3、环状突起三者中心位于同一直线上,使得钢球21与通气管3之间以及钢球21与环状突起之间形成的密封连接更加精确,密封性更好。弹簧22一端抵接于钢球21,弹簧22另一端抵接于通气管3,能够省去固定弹簧22的装置,节省了费用。应该注意的是:本实施例使用的钢球21其目的是开关流液通道作用,在实际应用中可以有不同的材质或者不同的形状,只要作用和原理雷同均为此列。Specifically, the
或者可以采用这样的备选方案:如图4所示,注油嘴1内侧壁设有环状突起,单向导通装置包括钢球21和弹簧22,钢球21设于环状突起与注油口13之间且抵接于环状突起中心,能够和环状突起形成密封连接从而阻断流液通道。通气管3设于钢球21与注油口13之间,通气管3一端与钢球21对应设置,弹簧22穿设于环状突起中心,弹簧22一端固接于钢球21,弹簧22另一端朝向远离注油口13方向且固接于注油嘴1内侧壁。具体地,弹簧22和流液通道平行且穿过环状突起中心,弹簧22一端固接于钢球21,弹簧22另一端固接于注油嘴1内侧壁。弹簧22和通气管3分别设在钢球21两侧,通气管3的形状结构不受弹簧22限制,可以有更多的设计选择。同时,当停止注油时,钢球21密封连接于环状突起,由于弹簧22设置在钢球21上方,弹簧22上残留的油液被钢球21阻挡在上方,不会流到注油口13处,从而减少了注油口13处油液滴落。Or an alternative solution can be adopted: as shown in FIG. 4 , the inner side wall of the
环状突起横截面由注油嘴1一端向注油嘴1另一端方向逐渐增大。因此采用不同直径的钢球21均可以和环状突起形成密封。The cross section of the annular protrusion gradually increases from one end of the
环状突起为锥形管。环状突起呈现为斜坡结构并形成锥口12,具有自动对准作用,使钢球21更容易对准环状突起中心,密封性更好。The annular protrusion is a conical tube. The annular protrusion presents a slope structure and forms a
注油嘴1一端设有筛网4,筛网4与注油口13对应设置。即使注油嘴1内有少量油液滴落时,由于筛网4封住注油口13,滴落的油液将滴在筛网4上,从而避免了油液从注油口13处滴落到注油嘴1外面形成污染。One end of the
通气管3包括直管和弯管,直管与流液通道平行,直管一端与钢球21对应设置,直管另一端和弯管一端对接,弯管另一端垂直于注油嘴1侧壁,弯管另一端穿出于注油嘴1侧壁,弹簧22另一端抵接于弯管另一端外侧壁。直管的设置使弹簧22方便套接在直管外面,弹簧22变形时受直管限制不会歪斜;弯管的设置使弹簧22另一端有支撑点,弹簧22伸长或压缩的一端为朝向钢球21方向的一端。The
弯管另一端外侧壁抵接于筛网4。这种结构有以下作用:1)直管可以设置较长长度,相应地弹簧22也可以设置较长长度,使弹簧22具有适当的弹力,既能够推动钢球21复位,又可以容易被压力油顶开;2)相比于油滴从注油嘴1内较高位置直接滴落到筛网4上,采用这种结构后注油嘴1内残留的少量油液可以沿着直管和弯管滑落到筛网4上,动能较小,油液不容易脱离筛网4的约束而滴落到外面。The outer side wall of the other end of the elbow is in contact with the
一种注油装置,如图6所示,包括油箱51、油泵52、输油管道53、驱动装置55和注油口防滴漏装置54,油泵52输入端连接油箱51,油泵52输出端连接输油管道53一端,输油管道53另一端连接注油口防滴漏装置54,驱动装置55驱动注油口防滴漏装置54动作。An oil filling device, as shown in Figure 6, includes an
具体地,油箱51里装有待加注的油液,油泵52将油箱51的油液加压并输出到输油管道53,进而输送到注油口防滴漏装置54。驱动装置55可以是电机或气缸,其作用是固定注油口防滴漏装置54以及移动注油口防滴漏装置54到需要注油的位置。请同时参见图1和图5,工作时,油泵52转动将油液加压并输送到注油口防滴漏装置54,在油液压力的作用下,注油口防滴漏装置54的钢球21被推开,油液从注油口防滴漏装置54的注油口13中流出。油泵52停止转动时,输油管道53里油液压力下降,注油口防滴漏装置54的钢球21被弹簧22推动复位,阻断流液通道。Specifically, the
现有技术中,控制油液管路通断的阀门通常设置在远离注油口13的输油管道53上,从阀门到注油口13的距离较长,当停止注油时,从阀门到注油口13的输油管道53内会残留较多的油液,因此注油口13处容易出现油液滴落现象。本实用新型的注油装置采用注油口防滴漏装置54,其控制油液管路通断的阀门为位于注油口防滴漏装置54内的单向导通装置,单向导通装置与注油口13之间距离很短,当停止注油时,从单向导通装置到注油口13之间的注油嘴1内残留极少的油液,因此不容易出现注油口13处油液滴落现象。In the prior art, the valve that controls the on-off of the oil pipeline is usually arranged on the
上述实施例为本实用新型较佳的实施方式,但本实用新型的实施方式并不受上述实施例的限制,其他的任何未背离本实用新型的精神实质与原理下所作的改变、修饰、替代、组合、简化,均应为等效的置换方式,都包含在本实用新型的保护范围之内。The above-mentioned embodiments are preferred embodiments of the present utility model, but the embodiments of the present utility model are not limited by the above-mentioned embodiments, and any other changes, modifications, and substitutions made without departing from the spirit and principle of the present utility model , combination and simplification, all should be equivalent replacement methods, which are all included in the protection scope of the present invention.
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| CN110542010B (en) * | 2019-09-09 | 2024-04-05 | 华南理工大学 | Oil filling port drip-proof device and oil filling device |
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