CN210796280U - An intelligent stirring device for microbial organic fertilizer production - Google Patents
An intelligent stirring device for microbial organic fertilizer production Download PDFInfo
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- CN210796280U CN210796280U CN201922004901.9U CN201922004901U CN210796280U CN 210796280 U CN210796280 U CN 210796280U CN 201922004901 U CN201922004901 U CN 201922004901U CN 210796280 U CN210796280 U CN 210796280U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
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Abstract
Description
技术领域technical field
本实用新型涉及有机肥加工技术领域,具体为一种微生物有机肥生产用智能搅拌装置。The utility model relates to the technical field of organic fertilizer processing, in particular to an intelligent stirring device for microbial organic fertilizer production.
背景技术Background technique
生物有机缓释肥是通过有机固体废弃物,包括秸秆、粪便、农副产品等经过微生物发酵、除臭和完全腐烂后制作而成的有机肥料,其含有较多的微生物和丰富的微量元素,用于改善土壤结构、土壤的板结等问题,有机肥在加工过程中需要搅拌,但现有的搅拌方式单一,导致发酵物的受热不均匀,而未腐熟产品对植物有抑制作用,影响后期的使用效果。Bio-organic slow-release fertilizer is an organic fertilizer made from organic solid waste, including straw, feces, agricultural and sideline products, etc. after microbial fermentation, deodorization and complete decay. It contains more microorganisms and rich trace elements. In order to improve soil structure, soil compaction and other problems, organic fertilizer needs to be stirred during processing, but the existing stirring method is single, resulting in uneven heating of the fermented product, and the immature product has an inhibitory effect on the plant, affecting the later use. Effect.
实用新型内容Utility model content
本实用新型要解决的技术问题是克服现有的缺陷,提供一种微生物有机肥生产用智能搅拌装置,结构简单,控制方便,可对有机肥进行全方位的搅拌,保证热量的均匀性,使得有机肥整体腐熟,保证使用效果,可以有效解决背景技术中的问题。The technical problem to be solved by the utility model is to overcome the existing defects, and provide an intelligent stirring device for the production of microbial organic fertilizer, which has a simple structure and convenient control, and can carry out all-round stirring of the organic fertilizer, ensure the uniformity of heat, and make the The organic fertilizer is fully decomposed, the use effect is guaranteed, and the problems in the background technology can be effectively solved.
为实现上述目的,本实用新型提供如下技术方案:一种微生物有机肥生产用智能搅拌装置,包括外壳、管套和连接轴;In order to achieve the above purpose, the present utility model provides the following technical solutions: an intelligent stirring device for microbial organic fertilizer production, comprising a casing, a pipe sleeve and a connecting shaft;
外壳:所述外壳为圆筒状壳体,外壳的上端敞口处通过螺栓连接有顶座,顶座的上表面分别通过支架固定有减速电机和电动伸缩杆,减速电机的输出轴上固定有主动齿轮;Shell: the shell is a cylindrical shell, the upper opening of the shell is connected with a top seat through bolts, the upper surface of the top seat is respectively fixed with a deceleration motor and an electric telescopic rod through a bracket, and the output shaft of the deceleration motor is fixed with a driving gear;
管套:所述管套设在顶座中部的轴孔内,管套的上端固定有从动齿轮,从动齿轮与主动齿轮啮合,管套的下端设有第二搅拌组件;Pipe sleeve: the pipe sleeve is arranged in the shaft hole in the middle of the top seat, the upper end of the pipe sleeve is fixed with a driven gear, the driven gear meshes with the driving gear, and the lower end of the pipe sleeve is provided with a second stirring component;
连接轴:所述连接轴通过旋转接头与电动伸缩杆的伸缩臂连接,且电动伸缩杆的伸缩臂穿过管套,连接轴的下端设有第一搅拌组件;connecting shaft: the connecting shaft is connected with the telescopic arm of the electric telescopic rod through a rotary joint, and the telescopic arm of the electric telescopic rod passes through the pipe sleeve, and the lower end of the connecting shaft is provided with a first stirring component;
其中:还包括导向组件、PLC控制器和温度传感器,所述导向组件设在第二搅拌组件上,且与第一搅拌组件配合,PLC控制器设在外壳的外侧面,温度传感器设在外壳的内侧面,PLC控制器的输入端分别与温度传感器和外部电源的输出端电连接,PLC控制器的输出端分别与减速电机和电动伸缩杆的输入端电连接。Wherein: it also includes a guide assembly, a PLC controller and a temperature sensor, the guide assembly is arranged on the second stirring assembly, and cooperates with the first stirring assembly, the PLC controller is arranged on the outer side of the casing, and the temperature sensor is arranged on the outer side of the casing. On the inner side, the input end of the PLC controller is respectively electrically connected with the output end of the temperature sensor and the external power supply, and the output end of the PLC controller is respectively electrically connected with the input end of the deceleration motor and the electric telescopic rod.
进一步的,还包括进料斗和出料舱门,所述进料斗设在外壳上端侧面的进口处,出料舱门设在外壳下端侧面的出口处,通过进料斗和出料舱门进行有机肥的导入和导出。Further, it also includes a feeding hopper and a discharging door, the feeding hopper is arranged at the inlet of the upper end side of the casing, and the discharging door is arranged at the outlet of the lower end side of the casing, passing through the feeding hopper and the discharging door. Import and export of organic fertilizers.
进一步的,所述第一搅拌组件包括与连接轴固定的轴座,轴座中部的轴孔内设有水平方向的转轴,转轴的曲面上分布有爪齿,转轴的端部固定有齿轮轴,通过第一搅拌组件进行轴向搅拌。Further, the first stirring assembly includes a shaft seat fixed with the connecting shaft, the shaft hole in the middle of the shaft seat is provided with a horizontal rotation shaft, the curved surface of the rotation shaft is distributed with claw teeth, and the end of the rotation shaft is fixed with a gear shaft, Axial stirring is performed by the first stirring assembly.
进一步的,所述第二搅拌组件包括两根横杆,横杆的内侧端与管套固定相连,横杆的外侧端固定有竖杆,竖杆的侧面等距分布有钉齿,通过第二搅拌组件进行平流搅拌。Further, the second stirring assembly includes two transverse rods, the inner end of the transverse rod is fixedly connected with the pipe sleeve, the outer end of the transverse rod is fixed with a vertical rod, and the side surface of the vertical rod is equidistantly distributed with nail teeth, through the second The stirring assembly performs advective stirring.
进一步的,所述导向组件包括槽盒和导向齿,槽盒与竖杆固定相连,导向齿设在槽盒的内侧面,转轴的端部穿过槽盒侧面的滑槽,且齿轮轴与导向齿啮合,齿轮轴在上升时受导向齿的限制进行翻转,从而带动第一搅拌组件边上升边旋转。Further, the guide assembly includes a slot box and guide teeth, the slot box is fixedly connected with the vertical rod, the guide teeth are arranged on the inner side of the slot box, the end of the rotating shaft passes through the chute on the side of the slot box, and the gear shaft is connected with the guide. The teeth are meshed, and the gear shaft is turned over by the guide teeth when it rises, thereby driving the first stirring component to rotate while rising.
与现有技术相比,本实用新型的有益效果是:本微生物有机肥生产用智能搅拌装置,具有以下好处:Compared with the prior art, the beneficial effects of the present utility model are: the intelligent stirring device for microbial organic fertilizer production has the following advantages:
1、具有良好的搅拌效果,通过减速电机带动第二搅拌组件沿外壳的轴线进行旋转,使得有机肥进行水平环流型移动,进行水平热交换,通过电动伸缩杆带动第一搅拌组件进行升降,使得有机肥沿外壳的轴向进行一定程度的并流,全方位进行搅拌,热量均匀;1. It has a good stirring effect. The geared motor drives the second stirring component to rotate along the axis of the shell, so that the organic fertilizer moves in a horizontal circulation type and conducts horizontal heat exchange. The organic fertilizer flows in parallel to a certain extent along the axial direction of the shell, stirs in all directions, and the heat is uniform;
2、通过温度传感器检测发酵时的温度,能够从一定程度上反应有机肥的腐熟程度,智能控制搅拌的终止,保证有机肥发酵的质量。2. The temperature during fermentation is detected by the temperature sensor, which can reflect the decomposing degree of organic fertilizer to a certain extent, and intelligently control the termination of stirring to ensure the quality of organic fertilizer fermentation.
附图说明Description of drawings
图1为本实用新型剖面结构示意图。Figure 1 is a schematic diagram of the cross-sectional structure of the utility model.
图中:1外壳、101进料斗、102出料舱门、2顶座、3减速电机、301主动齿轮、4电动伸缩杆、401连接轴、5管套、501从动齿轮、6旋转接头、7第一搅拌组件、701轴座、702转轴、703爪齿、704齿轮轴、8第二搅拌组件、801横杆、802竖杆、803钉齿、9导向组件、901槽盒、902导向齿、10PLC控制器、11温度传感器。In the picture: 1 shell, 101 feeding hopper, 102 discharging door, 2 top seat, 3 reduction motor, 301 driving gear, 4 electric telescopic rod, 401 connecting shaft, 5 pipe sleeve, 501 driven gear, 6 rotary joint , 7 first stirring assembly, 701 shaft seat, 702 rotating shaft, 703 claw teeth, 704 gear shaft, 8 second stirring assembly, 801 horizontal bar, 802 vertical bar, 803 nail teeth, 9 guide assembly, 901 slot box, 902 guide Tooth, 10PLC controller, 11 temperature sensor.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the implementations. example. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.
请参阅图1,本实用新型提供一种技术方案:一种微生物有机肥生产用智能搅拌装置,包括外壳1、管套5和连接轴401;Please refer to FIG. 1, the present utility model provides a technical solution: an intelligent stirring device for microbial organic fertilizer production, comprising a casing 1, a pipe sleeve 5 and a connecting
外壳1:外壳1为圆筒状壳体,外壳1的上端敞口处通过螺栓连接有顶座2,顶座2的上表面分别通过支架固定有减速电机3和电动伸缩杆4,减速电机3的输出轴上固定有主动齿轮301,还包括进料斗101和出料舱门102,进料斗101设在外壳1上端侧面的进口处,出料舱门102设在外壳1下端侧面的出口处;Shell 1: The shell 1 is a cylindrical shell, the upper end of the shell 1 is open with a
管套5:管套5设在顶座2中部的轴孔内,管套5的上端固定有从动齿轮501,从动齿轮501与主动齿轮301啮合,管套5的下端设有第二搅拌组件8,第二搅拌组件8包括两根横杆801,横杆801的内侧端与管套5固定相连,横杆801的外侧端固定有竖杆802,竖杆802的侧面等距分布有钉齿803;Tube sleeve 5: The tube sleeve 5 is set in the shaft hole in the middle of the
连接轴401:连接轴401通过旋转接头6与电动伸缩杆4的伸缩臂连接,且电动伸缩杆4的伸缩臂穿过管套5,连接轴401的下端设有第一搅拌组件7,第一搅拌组件7包括与连接轴401固定的轴座701,轴座701中部的轴孔内设有水平方向的转轴702,转轴702的曲面上分布有爪齿703,转轴702的端部固定有齿轮轴704,具有良好的搅拌效果,通过减速电机3带动第二搅拌组件8沿外壳1的轴线进行旋转,使得有机肥进行水平环流型移动,进行水平热交换,通过电动伸缩杆4带动第一搅拌组件7进行升降,使得有机肥沿外壳1的轴向进行一定程度的并流,全方位进行搅拌,热量均匀;Connecting shaft 401: The connecting
其中:还包括导向组件9、PLC控制器10和温度传感器11,导向组件9设在第二搅拌组件8上,且与第一搅拌组件7配合,PLC控制器10设在外壳1的外侧面,温度传感器11设在外壳1的内侧面,PLC控制器10的输入端分别与温度传感器11和外部电源的输出端电连接,PLC控制器10的输出端分别与减速电机3和电动伸缩杆4的输入端电连接,导向组件9包括槽盒901和导向齿902,槽盒901与竖杆802固定相连,导向齿902设在槽盒901的内侧面,转轴702的端部穿过槽盒901侧面的滑槽,且齿轮轴704与导向齿902啮合,值得注意的是,本微生物有机肥生产用智能搅拌装置所采用的电子元件均为现有技术并且不在此进行创新,在此不再进行赘述,PLC控制器10采用6ES7211-0AA23-0XB0,温度传感器11采用LM-PT100。Wherein: it also includes a
通过温度传感器11检测发酵时的温度,能够从一定程度上反应有机肥的腐熟程度,智能控制搅拌的终止,保证有机肥发酵的质量。The temperature during fermentation is detected by the
在使用时:通过进料斗101将有机肥置入外壳1的内腔,减速电机3工作,通过主动齿轮301和从动齿轮501的配合带动管套5进行转动,第二搅拌组件8整体沿外壳1的轴线进行转动,钉齿803起到搅拌效果,有机肥进行水平环流移动,同时PLC控制器10驱动电动伸缩杆4进行往复伸缩,使得连接轴401和第一搅拌组件7整体进行往复式升降,由于第一搅拌组件7的齿轮轴704与导向组件9的导向齿902啮合,第一搅拌组件7升降时转轴702在轴座701内旋转,爪齿703同步转动,使得有机肥进行轴向的移动和并流,温度传感器11对有机肥的热量进行检测,并反馈给PLC控制器10,有机肥在的发酵过程是温度逐渐升高再降低的变化过程,而堆体腐熟后堆体温度与环境温度一致或稍高于环境温度,一般不会明显变化,温度趋于平滑时,PLC控制器10控制减速电机3和电动伸缩杆4关闭,最后打开出料舱门102,将有机肥卸出。In use: the organic fertilizer is put into the inner cavity of the casing 1 through the
尽管已经示出和描述了本实用新型的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本实用新型的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实用新型的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes and modifications can be made to these embodiments without departing from the principles and spirit of the present invention , alternatives and modifications, the scope of the present invention is defined by the appended claims and their equivalents.
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111909833A (en) * | 2020-08-27 | 2020-11-10 | 常州惠农生物科技有限公司 | Microbial solid state fermentation is with upender of being convenient for to wash |
| CN118791198A (en) * | 2024-09-11 | 2024-10-18 | 国网山西省电力公司太原供电公司 | A waste slurry treatment device for power grid foundation engineering and its use method |
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2019
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111909833A (en) * | 2020-08-27 | 2020-11-10 | 常州惠农生物科技有限公司 | Microbial solid state fermentation is with upender of being convenient for to wash |
| CN118791198A (en) * | 2024-09-11 | 2024-10-18 | 国网山西省电力公司太原供电公司 | A waste slurry treatment device for power grid foundation engineering and its use method |
| CN118791198B (en) * | 2024-09-11 | 2025-01-17 | 国网山西省电力公司太原供电公司 | A waste slurry treatment device for power grid foundation engineering and its use method |
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