CN210782781U - candy forming machine - Google Patents
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Abstract
本实用新型公开了一种糖块成型机,用于糖块的制备,解决了现有糖块成型机不易清理而影响到糖块外观的问题,结构包括圆筒形的成型模具,成型模具的壁体上设有若干模腔,模腔的外口部朝向进料位置和出料位置;具有成型箱体,糖块成型机构设置在成型箱体内;驱动机构与成型模具传动联接,用于带动成型模具周向转动;驱动机构包括驱动杆,驱动杆的一端与成型模具的一端相联接固定,驱动杆与成型模具同轴设置。支撑体对驱动杆进行支撑,驱动杆转动地、可拆卸式地联接在支撑体上;成型箱体的壁体上设有供成型模具进出的透孔。
The utility model discloses a candy bar forming machine, which is used for the preparation of candy bars, which solves the problem that the existing candy bar forming machine is not easy to clean and affects the appearance of the candy bar. The wall is provided with a number of mold cavities, and the outer mouth of the mold cavity faces the feeding position and the discharging position; there is a forming box, and the candy bar forming mechanism is arranged in the forming box; the driving mechanism is connected with the forming mold to drive the The forming die rotates in the circumferential direction; the driving mechanism includes a driving rod, one end of the driving rod is connected and fixed with one end of the forming die, and the driving rod and the forming die are coaxially arranged. The support body supports the drive rod, and the drive rod is rotatably and detachably connected to the support body; the wall of the forming box body is provided with through holes for entering and exiting the forming die.
Description
技术领域technical field
本实用新型涉及一种用于制备成型糖块的机械,属于制糖设备领域。The utility model relates to a machine for preparing shaped sugar cubes, belonging to the field of sugar making equipment.
背景技术Background technique
在制备糖块或巧克力块前,需要把热的糖浆内混入果仁等辅料,通过搅拌而形成粘稠疏松的糖料,然后通过滚筒的辗压而形成薄片状物料。现有技术条件下,大多数情况是把这些薄片状物料通过滚刀分割成多条,然后把这些条形物料通过输送带输送到横向切刀位置处,以便把这些条形物料横向切割成块状。Before preparing candy or chocolate pieces, it is necessary to mix the hot syrup with auxiliary materials such as nuts, stir to form a viscous and loose sugar, and then roll the roller to form flakes. Under the existing technical conditions, in most cases, these flake materials are divided into multiple strips by a hob, and then these strip materials are transported to the position of the transverse cutter through a conveyor belt, so that these strip materials can be cut transversely into pieces. shape.
中国专利文献(公开号:CN105941783A)公开了一种糖料加工方便、生产效率高的糖块成型机,结构包括设置在机架上的压料装置、吸料装置和送料装置,压料装置包括两个设置在机架上的相互平行的滚筒,主滚筒外周面上设有若干成型口,两个滚筒作相反方向转动;吸料装置包括:吸料头、过滤罐、气泵和连接管道,吸料头设置在滚筒的下方位置处,吸料头为一表面上设有若干吸料口的空心管件,吸料头通过连接管道与过滤罐相连接,过滤罐通过连接管道与气泵相连接;送料装置包括:输送带、牵引滚筒、从动辊以及张紧辊,输送带处于滚筒与吸料头之间,牵引滚筒和张紧辊的两端设置在机架上的相互平行的两块面板上的安装孔中,张紧辊与输送带相接触,张紧辊的两端装有调节装置。Chinese Patent Document (Publication No.: CN105941783A) discloses a candy block forming machine with convenient sugar processing and high production efficiency. The structure includes a pressing device, a suction device and a feeding device arranged on the frame. The pressing device includes Two mutually parallel rollers arranged on the frame, there are several forming openings on the outer peripheral surface of the main roller, and the two rollers rotate in opposite directions; the suction device includes: a suction head, a filter tank, an air pump and a connecting pipeline, The material head is arranged at the lower position of the drum, the suction head is a hollow pipe with several suction ports on the surface, the suction head is connected with the filter tank through the connecting pipe, and the filter tank is connected with the air pump through the connecting pipe; feeding; The device includes: a conveyor belt, a traction roller, a driven roller and a tension roller. The conveyor belt is between the roller and the suction head. The two ends of the traction roller and the tension roller are arranged on two parallel panels on the frame. In the installation hole of the tension roller, the tension roller is in contact with the conveyor belt, and the two ends of the tension roller are equipped with adjustment devices.
这种糖块成型机上,主滚筒转动地设置在机架上,通过设置在机架侧面上的驱动电机通过换向器、齿轮啮合的方式实现对主滚筒的驱动。这种主滚筒在对糖料进行压块成型后,成型口内不可避免地会粘附上一些糖屑,这些糖屑不会被轻易去除,有糖屑的存在会影响到糖块的外观,使得糖块表面产生缺失。因此,经常需要对主滚筒上成型口内部进行清理。而现有的这种制糖机中,并不易把主滚筒自机架上拆卸下来,对主滚筒的清理非常不便。为适应这种情况,通常需要对主滚筒采取开放式结构,这使得外界的杂质会污染糖料。In this candy bar forming machine, the main drum is rotatably arranged on the frame, and the main drum is driven by means of a commutator and gear meshing through a drive motor arranged on the side of the frame. After the main roller briquetting and molding the sugar material, some sugar chips will inevitably adhere to the molding mouth, and these sugar chips will not be easily removed. The presence of sugar chips will affect the appearance of the sugar block, making the Defects on the surface of the sugar cubes. Therefore, it is often necessary to clean the inside of the forming opening on the main drum. However, in the existing sugar making machine, it is not easy to disassemble the main drum from the frame, which is very inconvenient to clean the main drum. To accommodate this, it is usually necessary to adopt an open structure to the main drum, which allows foreign impurities to contaminate the sugar mass.
实用新型内容Utility model content
本实用新型需要解决的一个技术问题是:提供一种糖块成型机,该糖块成型机上的糖块成型机构便于清理,能够有效保证所成型糖块的外观品质。A technical problem to be solved by the utility model is to provide a candy bar forming machine, the candy bar forming mechanism on the candy bar forming machine is easy to clean and can effectively ensure the appearance quality of the formed candy bar.
为解决所述技术问题,本实用新型所采取的技术方案:一种糖块成型机,包括:In order to solve the technical problem, the technical scheme adopted by the present utility model: a candy bar forming machine, comprising:
糖块成型机构,具有供糖料进料的进料位置和供糖块出料的出料位置,结构包括圆筒形的成型模具,成型模具的壁体上设有若干模腔,模腔的外口部朝向进料位置和出料位置;The sugar cube forming mechanism has a feeding position for feeding sugar material and a discharging position for feeding sugar cubes, and the structure includes a cylindrical molding die. The outer mouth faces the feeding position and the discharging position;
机架,具有成型箱体,糖块成型机构设置在成型箱体内;The rack has a molding box body, and the sugar cube molding mechanism is arranged in the molding box body;
驱动机构,与成型模具传动联接,用于带动成型模具周向转动;The driving mechanism is connected with the forming die and is used to drive the forming die to rotate in the circumferential direction;
驱动机构包括驱动杆,驱动杆的一端与成型模具的一端相联接固定,驱动杆与成型模具同轴设置。支撑体对驱动杆进行支撑,驱动杆转动地、可拆卸式地联接在支撑体上;成型箱体的壁体上设有供成型模具进出的透孔,以在对成型模具进行清理时,把成型模具自透孔处抽出到成型箱体的外侧。The driving mechanism includes a driving rod, one end of the driving rod is connected and fixed with one end of the forming die, and the driving rod and the forming die are coaxially arranged. The support body supports the drive rod, and the drive rod is rotatably and detachably connected to the support body; the wall of the forming box is provided with a through hole for entering and exiting the forming mold, so that when the forming mold is cleaned, the The forming die is drawn out from the through hole to the outside of the forming box.
所述的进料位置通常位于糖块成型机构的上侧,糖料自进料位置处进入到成型模具的模腔内,以成型糖块。出料位置位于糖块成型机构的下侧,成型后的糖块自出料位置处脱模。糖块的脱模可以通过抽吸的方式实现,也可以是通过设置推块的方式来实现,但这要求模腔贯穿成型模具的壁体。The feeding position is usually located on the upper side of the sugar cube forming mechanism, and the sugar material enters the cavity of the forming mold from the feeding position to form the sugar cube. The discharge position is located on the lower side of the candy bar forming mechanism, and the formed candy bar is demolded from the discharge position. The demoulding of the sugar cubes can be achieved by suction or by setting push blocks, but this requires the cavity to penetrate through the wall of the forming mold.
装配到位的驱动杆除了对成型模具的转动提供动力外,驱动杆还对成型模具提供轴向和径向支撑,成型模具呈悬臂状联接在驱动杆的端部。需要实现对成型模具清理时,拆开驱动杆与支撑体之间的联接,把驱动杆连同成型模具整体轴向位移,使成型模具脱离开成型箱体,而可在成型箱体的外侧对成型模具进行清理,成型箱体的密封性可以制得相对较好。In addition to providing power for the rotation of the forming die, the assembled drive rod also provides axial and radial support to the forming die, and the forming die is cantilevered on the end of the drive rod. When it is necessary to clean the forming mold, the connection between the driving rod and the support body is disassembled, and the driving rod and the forming mold are displaced axially as a whole, so that the forming mold is separated from the forming box, and the forming can be formed on the outside of the forming box. The mold is cleaned, and the sealing of the molding box can be relatively good.
进一步地,驱动箱体与成型箱体并列设置,驱动杆插接在驱动箱体内,驱动箱体的壁体上可拆卸地联接有联接环,驱动箱体的壁体作为所述的支撑结构,驱动杆插接在联接环内,在联接环与驱动杆之间设有轴承。设置有驱动箱体,供驱动机构设置,结构紧凑性好。通过在驱动箱体的壁体上可拆卸地设置有联接环,方便驱动杆与支撑结构之间的拆卸,能够为驱动杆提供良好的支撑,使得驱动杆的转动稳定性好。Further, the driving box and the forming box are arranged side by side, the driving rod is inserted into the driving box, the wall of the driving box is detachably connected with a coupling ring, and the wall of the driving box serves as the support structure, The driving rod is inserted into the coupling ring, and a bearing is provided between the coupling ring and the driving rod. A drive box is provided for setting the drive mechanism, and the structure is compact. The coupling ring is detachably provided on the wall of the driving box, which facilitates the disassembly between the driving rod and the supporting structure, and can provide good support for the driving rod, so that the rotation stability of the driving rod is good.
进一步地,驱动箱体设置在支撑箱体上,而使得在支撑箱体外侧与成型箱体下方之间形成有空间;制冷机通过出风道与成型箱体内部相通,出风道通过驱动箱体。设置支撑箱体而形成所述的空间,便于设置输送装置,使得整体结构紧凑性好。制冷机一般设置在支撑箱体内,通过制冷机往成型箱体内送入冷气,而能够加速糖料的固化成型,在保证糖块成型机结构紧凑性的前提下,可以提高成型模具的转速,能够进一步提高制糖机的工作效率。Further, the driving box is arranged on the supporting box, so that a space is formed between the outer side of the supporting box and the lower part of the forming box; the refrigerator communicates with the inside of the forming box through an air outlet, and the air outlet passes through the driving box. body. The space is formed by arranging the support box, which facilitates the arrangement of the conveying device, and makes the overall structure compact. The refrigerator is generally set in the support box, and the cold air is sent into the molding box through the refrigerator, which can accelerate the solidification and molding of the sugar material. Further improve the working efficiency of the sugar machine.
进一步地,在支撑箱体内设有抽风机,抽风机通过回风道与成型箱体内部相通,回风道通过驱动箱体。通过设置抽风机可有效控制气流的流向,能够保证热交换的顺利进行。Further, an exhaust fan is arranged in the support box, the exhaust fan communicates with the inside of the forming box through a return air duct, and the return air duct passes through the drive box. By setting the exhaust fan, the flow direction of the airflow can be effectively controlled, which can ensure the smooth progress of the heat exchange.
进一步地,模腔贯透成型模具的壁体,联接轴伸入到成型模具内,若干推块通过气缸与联接轴相联接,推块位于成型模具位置处,用于在气缸的带动下于出料位置处自模腔的内口部把成型后的糖块推出到模腔的外侧。通过推块把成型后的糖块推出到模腔的外侧,能够有效保证糖块的脱模率,保证了制糖机的工作稳定性。Further, the mold cavity penetrates the wall of the forming mold, the connecting shaft extends into the forming mold, and a plurality of push blocks are connected to the connecting shaft through the cylinder, and the push block is located at the position of the forming mold, and is used to drive the cylinder to exit the mold. The formed sugar cubes are pushed out from the inner mouth of the mold cavity to the outside of the mold cavity at the material position. By pushing the shaped sugar cubes out to the outside of the mold cavity, the demoulding rate of the sugar cubes can be effectively ensured, and the working stability of the sugar making machine is ensured.
进一步地,在联接轴上还设有若干压块,压块通过气缸与联接轴相联接,压块位于成型模具位置处,用于在气缸的带动下在出料位置的上游自模腔的内口部插入到模腔内,而对模腔内的糖料进行压实,在成型模具的外侧设有遮盖在模腔外口部的支撑壁,以便压块对模腔内糖料压实时提供支撑。所述的支撑壁也可以为下述的外支撑,用以对模腔内的糖料进行支撑,以便压块对模腔内的糖料进行压实。通过设置压块来对糖料进行压实,使得成型后的糖块内部密实性好,有利于保证糖块的口感。可以通过一只压块联接在一只气缸上,所有气缸以同一气源作为动力源,所有压块对所对应的模腔内糖料的作用力一致,而能够保证所制备的糖块内部密实性一致,糖块的口感一致性好。Further, a number of pressing blocks are also arranged on the connecting shaft, and the pressing blocks are connected with the connecting shaft through the air cylinder, and the pressing blocks are located at the position of the forming die, and are used to move from the inside of the mold cavity upstream of the discharge position under the driving of the air cylinder. The mouth is inserted into the cavity, and the sugar in the cavity is compacted. A support wall covering the outer mouth of the cavity is provided on the outside of the forming mold, so that the compact can provide the sugar in the cavity when compacted. support. The support wall can also be the following outer support, which is used to support the sugar mass in the mold cavity, so that the press block can compact the sugar mass in the mold cavity. The sugar mass is compacted by setting a briquetting block, so that the inner compactness of the formed sugar block is good, which is beneficial to ensure the taste of the sugar block. It can be connected to a cylinder through a briquetting block, all cylinders use the same gas source as the power source, and all briquetting blocks have the same force on the sugar material in the corresponding mold cavity, which can ensure that the prepared candy block is dense inside. The consistency is consistent, and the taste consistency of the sugar cubes is good.
进一步地,模腔沿成型模具的轴向成行布置,所述的压块和推块分别在联接轴的轴向上布置成一行,推块和压块在联接轴的周向上错开,这些联接块、推块和一行模腔三者的数目和沿联接轴轴向上的位置相对应。这方便了相应结构的布置,便于对这些功能部件的工作进行控制,能够很好地满足制糖机的工作需求。Further, the mold cavities are arranged in a row along the axial direction of the forming die, the pressing blocks and the pushing blocks are respectively arranged in a row in the axial direction of the coupling shaft, the pushing blocks and the pressing blocks are staggered in the circumferential direction of the coupling shaft, and these coupling blocks are The number of , push block and a row of cavities corresponds to the position along the axial direction of the coupling shaft. This facilitates the arrangement of the corresponding structures, facilitates the control of the work of these functional components, and can well meet the work requirements of the sugar making machine.
进一步地,驱动杆中空,联接轴转动地插接在驱动杆内,联接轴的外端部伸出到驱动杆的外侧,摆动机构与联接轴的外端部传动联接,在摆动机构的带动下联接轴作适应于成型模具动作的转动。联接轴能够与驱动杆的转动相适应,使得在工作过程中,成型模具不会因适应推块或压块的动作而停止转动,成型模具可以一直在动作,而能够有效保证本糖块成型机的工作效率。Further, the driving rod is hollow, the coupling shaft is rotatably inserted into the driving rod, the outer end of the coupling shaft protrudes to the outside of the driving rod, and the swing mechanism and the outer end of the coupling shaft are drive-connected, driven by the swing mechanism. The coupling shaft rotates adapted to the action of the forming die. The coupling shaft can be adapted to the rotation of the driving rod, so that during the working process, the molding die will not stop rotating due to the action of the push block or pressing block, and the molding die can keep moving, which can effectively ensure the candy bar molding machine. work efficiency.
进一步地,摆动机构包括摆动电机,摆动电机与换向器传动联接,换向器上偏心地设置有摆动轮,联接轴的外端部固定有摆杆,拉杆的一端间隙地套接在摆动轮的外端,拉杆的另一端与摆杆的外端部活动联接。可以设置用于对驱动杆的转速进行测定的测速器,通过测速器来对摆动电机的工作进行控制,而控制联接轴的转动速度。这种摆动机构结构简单,工作可靠性高。Further, the swing mechanism includes a swing motor, the swing motor is connected to the commutator in a transmission, the commutator is eccentrically provided with a swing wheel, the outer end of the coupling shaft is fixed with a swing rod, and one end of the pull rod is sleeved on the swing wheel with a gap. The other end of the pull rod is movably connected with the outer end of the pendulum rod. A tachometer for measuring the rotational speed of the drive rod can be provided, and the operation of the swing motor can be controlled by the tachometer to control the rotational speed of the coupling shaft. The swing mechanism has a simple structure and high working reliability.
进一步地,糖块成型机构还包括外支撑和内支撑,外支撑位于成型模具的外侧,内支撑间隙地插接在成型模具内;于进料位置处,内支撑上具有遮盖在模腔内口部的遮盖部,外支撑上具有供进料的空口;于出料位置处,外支撑上具有供出料的空口,内支撑上具有供出料的透口;在出料位置处与进料位置之间,外支撑上具有遮盖在模腔外口部的遮盖部,内支撑上具有与模腔相通的空口。通过设置内、外支撑,来适应模腔贯穿成型模具壁体的情形,有利于成型模具对糖块的制备。糖块成型机构为所述的结构,也便于在成型模具内设置压块和推块,从而便于本糖块成型机能够生产出高品质的糖块。Further, the candy bar forming mechanism also includes an outer support and an inner support, the outer support is located on the outer side of the molding die, and the inner support is inserted into the molding die with a gap; at the feeding position, the inner support has an inner opening that covers the mold cavity. The cover part of the outer support has an empty port for feeding; at the discharge position, the outer support has an empty port for discharging, and the inner support has a through port for feeding and discharging; at the discharge position and the feeding position In between, the outer support is provided with a cover part covering the outer opening of the mold cavity, and the inner support is provided with an empty opening communicated with the mold cavity. The inner and outer supports are arranged to adapt to the situation that the mold cavity penetrates the wall of the forming mold, which is beneficial to the preparation of the candy cubes by the forming mold. The candy bar forming mechanism has the above-mentioned structure, and it is also convenient to set a pressing block and a pushing block in the forming mold, so that the candy bar forming machine can produce high-quality candy bars.
因此,本实用新型的有益效果:通过把糖块成型机构设置在成型箱体内,可以在糖块成型机构的外侧营造出一个相对较为封闭的环境,从而便于为糖块成型机构进行冷气输送,能够加速糖块的固化速度,糖块成型机构的结构紧凑性好,糖块成型机的工作效率高。驱动杆除了对成型模具的转动提供动力外,还对成型模具进行轴向和径向支撑,这方便了对成型模具的联接固定。由于驱动杆与支撑体之间为可拆卸式联接,需要对成型模具清理时,可以把驱动杆自支撑体上拆卸下来,而把成型模具自成型箱体内抽出,从而可在外侧对成型模具进行清理,保证了对成型模具的清理效果,从而为制备外观齐整的糖块提供了保证。也正由于可把成型模具自成型箱体内抽出来,可把成型箱体设置得紧凑,有利于成型箱体内部接受冷却气体,能够加快糖块的固化速度。Therefore, the beneficial effect of the present invention is: by arranging the candy bar forming mechanism in the forming box, a relatively closed environment can be created on the outside of the candy bar forming mechanism, so as to facilitate cold air transportation for the candy bar forming mechanism, and can The solidification speed of the candy cane is accelerated, the structure of the candy cane forming mechanism is compact, and the working efficiency of the candy cane forming machine is high. In addition to providing power for the rotation of the forming die, the driving rod also supports the forming die axially and radially, which facilitates the connection and fixing of the forming die. Due to the detachable connection between the driving rod and the supporting body, when the forming mold needs to be cleaned, the driving rod can be disassembled from the supporting body, and the forming mold can be pulled out from the forming box, so that the forming mold can be carried out on the outside. Cleaning ensures the cleaning effect of the forming mold, thereby providing a guarantee for preparing sugar cubes with neat appearance. It is also because the forming mold can be pulled out from the forming box body, the forming box body can be set compactly, which is beneficial for the inside of the forming box body to receive cooling gas, and can speed up the solidification speed of the sugar cubes.
附图说明Description of drawings
图1是本糖块成型机的立体结构图,其中部分箱盖打开。Fig. 1 is the three-dimensional structure diagram of the candy bar forming machine, in which part of the box cover is opened.
图2是本糖块成型机内部结构装配示意图。Figure 2 is a schematic diagram of the internal structure assembly of the candy bar forming machine.
图3是图2中的A部放大图。FIG. 3 is an enlarged view of part A in FIG. 2 .
图4是成型箱体位置处的横向剖视图。Figure 4 is a transverse cross-sectional view at the position of the forming box.
图5是联接轴上的结构图。Figure 5 is a structural diagram on the coupling shaft.
图6是图4中的横向剖视图。FIG. 6 is a transverse cross-sectional view of FIG. 4 .
图7是糖块成型机构的分散结构图。Fig. 7 is the disperse structure diagram of the sugar cube forming mechanism.
图8是糖块成型机构的装配示意图。Figure 8 is a schematic view of the assembly of the candy bar forming mechanism.
图中,1、驱动箱体;2、支撑箱体;3、制冷机;31、进风管;4、抽风机;41、出风管;5、支架;6、成型箱体;61、挡板;62、冷却腔;7、料斗;71、棘轮辊;8、糖块成型机构;81、外支撑;82、空口;83、模腔;84、成型模具;85、内支撑;86、遮盖部;9、输送装置;10、联接轴;100、气缸;101、推块;102、压块;103、联接板;104、固定板;11、传动带;12、驱动杆;120、摆动电机;121、换向器;122、摆动轮;123、拉杆;124、摆杆;125、轴承;126、联接环;127、输出齿轮;128、输入齿轮;129、测速器;13、驱动电机。In the figure, 1, drive box; 2, support box; 3, refrigerator; 31, air inlet pipe; 4, exhaust fan; 41, air outlet pipe; 5, bracket; 6, molded box body; 61, block plate; 62, cooling cavity; 7, hopper; 71, ratchet roller; 8, sugar cube forming mechanism; 81, outer support; 82, empty port; 83, cavity; 84, forming mold; 85, inner support; 86, cover part; 9, conveying device; 10, coupling shaft; 100, cylinder; 101, push block; 102, pressing block; 103, connecting plate; 104, fixing plate; 11, transmission belt; 12, driving rod; 120, swing motor; 121, commutator; 122, swing wheel; 123, tie rod; 124, swing rod; 125, bearing; 126, coupling ring; 127, output gear; 128, input gear; 129, tachometer; 13, drive motor.
具体实施方式Detailed ways
结合附图,本糖块成型机用于接受粘稠状的糖料,对糖料进行造型固化成糖块,然后制得成品糖块而被带式的输送装置9输送到外侧。With reference to the drawings, the candy bar forming machine is used to receive viscous sugar mass, shape and solidify the sugar mass into sugar mass, and then make finished sugar mass and transport it to the outside by the
见图1,本糖块成型机是由机架作为支撑的,机架的结构包括三个箱体,即成型箱体6、驱动箱体1和支撑箱体2,驱动箱体1设置在支撑箱体2上,成型箱体6与驱动箱体1水平并列设置。这种布置方式使得在机架位置处形成有空间,该空间位于成型箱体6的下侧和支撑箱体2的外侧,该空间用于设置输送装置9,糖块自成型箱体6内掉落到输送装置9上,并被输送装置9输送到糖块成型机的外侧。为了稳定支撑,支撑箱体2上设有支架5,支架5伸入到所述的空间内,输送装置9设置在两只支架5之间。As shown in Figure 1, the candy bar forming machine is supported by a frame. The structure of the frame includes three boxes, namely a forming
见图4,糖块成型机构8设置在成型箱体6内,在糖块成型机构8的上侧为进料位置,糖块成型机构8的下侧为出料位置。成型箱体6上于进料位置处设置有料斗7,料斗7内设置有一对棘轮辊71,两只棘轮辊71转动而把糖料挤压进入到糖块成型机构8内。Referring to FIG. 4 , the candy
糖块成型机构8的主体结构为一圆筒形的成型模具84,在成型模具84的壁体上设有若干通透的模腔83,模腔83为长方体形,模腔83的外口部朝向进料位置和出料位置。成型模具84与驱动机构传动联接,在驱动机构的带下,成型模具84周向转动,而用于把模腔83内的糖料自进料位置送到出料位置。固化成型后的糖块可以通过吸气装置实现脱模,也可以如下述的设置推块101的方式来推动脱模。The main structure of the candy
图2中显示,驱动机构包括一根驱动杆12,在成型模具84的一端部联接有圆板体,驱动杆12的一端固定在圆板体的圆心位置处,驱动杆12与成型模具84同轴设置,它们均设置在水平方向上。在驱动箱体1的底壁上固定有驱动电机13,驱动电机13通过传动带11而与驱动杆12传动联接。As shown in FIG. 2 , the driving mechanism includes a driving
驱动杆12本身的位置稳定性是由支撑体提供的,而成型模具84的径向和轴向稳定性是由驱动杆12提供的。图中显示,驱动箱体1的相对两侧壁作为支撑体而对驱动杆12进行支撑。具体是:在驱动杆12的两端处分别设置有圆环形的联接环126,驱动杆12插接在联接环126内,驱动杆12与联接环126之间设置有轴承125。联接环126的截断面呈L形,联接环126贴合固定在驱动箱体1的侧壁上,通过联接螺栓而实现联接环126与侧壁之间的固定。当然,也可以通过操作联接螺栓而把联接环126自侧壁上拆卸下来。驱动箱体1与成型箱体6之间具有一共壁体,在该共壁体上设有供成型模具84进出的透孔,该透孔位置处设置有一联接环126。在把联接环126拆卸下来后,可以通过驱动杆12而把成型模具84自透孔内抽出到成型箱体6的外侧。The positional stability of the
驱动箱体1与成型箱体6并列设置,驱动杆12插接在驱动箱体1内,驱动箱体1的壁体上可拆卸地联接有联接环126,驱动箱体1的壁体作为所述的支撑结构,驱动杆12插接在联接环126内,在联接环126与驱动杆12之间设有轴承125。The
见图4,成型箱体6与糖块成型机构8之间形成有冷却腔62,在支撑箱体2内设有制冷机3,制冷机3通过出风道与成型箱体6的内部相通,出风道通过驱动箱体1。在支撑箱体2内还设有抽风机4,抽风机4通过回风道与成型箱体6内部相通,回风道通过驱动箱体1。通过制冷机3和抽风机4的设置,以及设置出风道和回风道,从而在糖块成型机内形成一个循环风道,以驱驶空气按照设定路径行进。在支撑箱体2的底面上垂直固定有隔热板,制冷机3和抽风机4分别贴合固定在隔热板的相对两侧。Referring to Fig. 4, a
见图2,成型箱体6与驱动箱体1两者的共壁体上分别设置有两只进风管31和两只出风管41,出风管41作为回风道的一部分,进风管31作为出风道的一部分,进风管31设置在出风管41的上侧。在成型箱体6内设置有呈L形的挡板61,挡板61沿成型模具84的轴向设置,挡板61位于进风管31和出风管41之间。挡板61固定在成型箱体6的内壁面上,挡板61与糖块成型机构8之间具有过流间隙,以便空气在冷却腔62内流动。As shown in Fig. 2, two
见图2,驱动杆12中空,在驱动杆12内周轴设置有联接轴10,联接轴10与驱动杆12之间设有轴承125,联接轴10可在驱动杆12内周向转动。联接轴10自驱动杆12内伸入到成型模具84内,若干推块101通过气缸100与联接轴10相联接。推块101位于成型模具84位置处,在气缸100的带动下,这些推块101于出料位置处自模腔83的内口部把成型后的糖块推出到模腔83的外侧。这些推块101联接固定在一根联接板103上,在联接轴10上设置有两只分隔开的气缸100,联接板103联接固定在两只气缸100中的活塞杆上。两只气缸100一起动作后,而使所有的推块101一起对所应的糖块进行推压。2 , the driving
见图5、6,在联接轴10上还设有若干压块102,压块102通过另外一些气缸100与联接轴10相联接,压块102位于成型模具84位置处,用于在气缸100的带动下在出料位置的上游自模腔83的内口部插入到模腔83内,而对模腔83内的糖料进行压实。在成型模具84的外侧设有遮盖在模腔83外口部的具有弧形面的支撑壁,以便压块102对模腔83内糖料压实时提供支撑。一块压块102联接固定在一只气缸100中的活塞杆上,这些气缸100与同一气源相通,在进行工作时,而使得每块压块102均以相同的力压向模腔83内的糖料,使得所成型的糖块的内部密实性一致。在联接轴10上设置有联接口,联接口内设置有L形的固定板104,固定板104分别与联接口的底面与侧面相贴合固定,这些气缸100贴合固定在固定板104上。5 and 6 , a number of
成型模具84上的模腔83沿成型模具84的轴向成行布置,所述的压块102和推块101分别在联接轴10的轴向上布置成一行,推块101和压块102在联接轴10的周向上错开,这些压块102、推块101和一行模腔83三者的数目和沿联接轴10轴向上的位置相对应。在进行工作时,所有压块102对一行模腔83中的糖料进行压实,所有的推块101对一行模腔83中的糖块进行推压。The mold cavities 83 on the forming
联接轴10可以是固定不动,为满足工作需求,成型模具84要求作间隙式转动,也即是成型模具84转动一行模腔83所对应的角度后,即停止转动,待压块102和推块101工作后,成型模具84再作下一步的转动。这使得糖块成型机的工作连惯性差,糖块成型机的工作控制复杂,工作效率低。为保证糖块成型机的工作效率,联接轴10需要作适应于成型模具84工作的转动,以便在压块102和推块101工作时,能够与成型模具84同步转动,能够保证压块102和推块101对糖料和糖块的作用时间,保证作用效果。联接轴10的外端部伸出到驱动杆12的外侧,摆动机构与联接轴10的外端部传动联接,在摆动机构的带动下联接轴10作适应于成型模具84动作的转动。The
图2、3中显示,摆动机构包括摆动电机120,摆动电机120固定在驱动箱体1的壁体上。摆动电机120与换向器121传动联接,换向器121上的动力输出轴伸出到驱动箱体1的外侧,在该动力输出轴上偏心地设置有摆动轮122。联接轴10的外端部伸出到驱动箱体1的外侧,联接轴10的外端上垂直固定有摆杆124,拉杆123的一端间隙地套接在摆动轮122的外端,拉杆123的另一端与摆杆124的外端部活动联接。在驱动箱体1的内壁面上固定有测速器129,测速器129上设有输入齿轮128,在驱动杆12的外周套接固定有输出齿轮127,输出齿轮127与输入齿轮128相啮合,而使得测速器129能够实时感知到成型模具84的转动速度。测速器129用于控制摆动电机120工作,进而控制联接轴10的转动速度,使得联接轴10与成型模具84两者等速转动。而且,可选用与模腔83尺寸差别小的推块101或压块102,这类推块101和压块102对糖料或糖块的作用效果能够保证。As shown in FIGS. 2 and 3 , the swing mechanism includes a
见图7、8,糖块成型机构8除了上述的成型模具84外,还包括外支撑81和内支撑85,外支撑81和内支撑85均为圆筒形。外支撑81套接在成型模具84的外侧,外支撑81的两端分别固定在成型箱体6的相对两侧壁上,外支撑81也可以单端联接固定。内支撑85间隙地插接在成型模具84内,为适应成型模具84进出成型箱体6,内支撑85上远离驱动杆12的一端固定在成型箱体6相应的侧壁上,内支撑85在成型箱体6内为单端联接。7 and 8, in addition to the above-mentioned forming
在进料位置处,内支撑85上具有遮盖在模腔83内口部的遮盖部86,使得在进料时,模具能够装盛糖料。而外支撑81上具有供进料的空口82,以便糖料通过空口82而进入到模腔83内。在出料位置处,外支撑81上具有供出料的空口82,以便于糖块掉落到成型箱体6的下侧。在出料位置处,内支撑85上具有供出料的透口,以便供推块101透过该透口而插入到模腔83内对糖块推压脱模。在出料位置与进料位置之间,外支撑81上具有遮盖在模腔83外口部的遮盖部86,内支撑85上具有与模腔83相通的空口,该遮盖部86构成了前述的支撑壁。At the feeding position, the
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