CN210775765U - Ice crusher motor load performance test equipment - Google Patents
Ice crusher motor load performance test equipment Download PDFInfo
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- CN210775765U CN210775765U CN201920817636.3U CN201920817636U CN210775765U CN 210775765 U CN210775765 U CN 210775765U CN 201920817636 U CN201920817636 U CN 201920817636U CN 210775765 U CN210775765 U CN 210775765U
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Abstract
本实用新型公开了一种碎冰机电机负载性能测试设备,包括柜体,柜体上设置工作台,工作台上设置测试单元,柜体下部设置控制器和压缩气罐,柜体上部设置记录单元。本实用新型通过夹紧气缸和夹紧板将被测试的电机夹紧并固定在定位板上,启动测试单元和被测试的电机,通过测试传感器测试空载时的转速、转向、电流、电压以及功率,启动制动器,再测试负载时的扭矩、转速、转向、电流、电压以及功率,完成快速有效的完成电机性能数据的测试,工作台上采用双工位,并且可以根据需要调整工位的数量,可以同时对两个电机进行测试,采用交流变频电源,可以兼容测试测试全系列产品,使用范围广。
The utility model discloses an ice crushing machine motor load performance testing equipment, which comprises a cabinet body, a workbench is arranged on the cabinet body, a test unit is arranged on the workbench, a controller and a compressed gas tank are arranged on the lower part of the cabinet body, and a recorder is arranged on the upper part of the cabinet body unit. The utility model clamps and fixes the motor to be tested on the positioning plate by clamping the cylinder and the clamping plate, starts the test unit and the motor to be tested, and tests the rotational speed, steering, current, voltage and the like at no-load through the test sensor. Power, start the brake, and then test the torque, speed, steering, current, voltage and power of the load, and complete the test of motor performance data quickly and effectively. The workbench adopts double workstations, and the number of workstations can be adjusted according to needs. , It can test two motors at the same time, using AC variable frequency power supply, it can be compatible with testing and testing a full range of products, and has a wide range of applications.
Description
技术领域technical field
本实用新型涉及机械设备领域,更具体的说,本实用新型涉及一种碎冰机电机负载性能测试设备。The utility model relates to the field of mechanical equipment, and more particularly, the utility model relates to an ice crusher motor load performance testing device.
背景技术Background technique
目前,电机性能,包括电气性能和机械性能,电气性能,除了常规的绝缘、耐压、直流电阻外,一般还要进行空载电压试验,加载后的电压、电流、温升等,计算功率、铜损、铁损,过电压试验,机械性能,包括运行振动、噪音、输出扭矩、转速等,计算效率(结合输入电功率),还有堵转、超速等试验,但是现有设备测试速度慢,测试效率低,测试结果不准确。At present, motor performance, including electrical performance and mechanical performance, electrical performance, in addition to conventional insulation, withstand voltage, DC resistance, generally need no-load voltage test, voltage, current, temperature rise after loading, etc., calculate power, Copper loss, iron loss, overvoltage test, mechanical performance, including running vibration, noise, output torque, speed, etc., calculation efficiency (combined with input electric power), and stall, overspeed and other tests, but the test speed of existing equipment is slow, The test efficiency is low and the test results are inaccurate.
实用新型内容Utility model content
本实用新型的目的在于解决现有上述的问题,提供了一种碎冰机电机负载性能测试设备。The purpose of the utility model is to solve the above-mentioned problems, and to provide an ice crusher motor load performance test equipment.
为实现以上目的,本实用新型的技术方案是一种碎冰机电机负载性能测试设备,包括柜体,所述的柜体上设置工作台,所述的工作台上设置测试单元,所述的测试单元与工作台固定连接,所述的柜体下部设置控制器和压缩气罐,所述的控制器和压缩气缸均与柜体固定连接,所述的柜体上部设置记录单元,所述的记录单元与柜体固定连接,所述的测试单元包括测试传感器,所述的测试传感器一侧设置制动器,所述的测试传感器另一侧设置定位板,所述的定位板和制动器均与工作台固定连接,所述的测试传感器与制动器相连接,所述的定位板一端设置夹紧气缸,所述的夹紧气缸上设置夹紧板,所述的夹紧板与夹紧气缸固定连接,所述的定位板上设置对接座,所述的对接座与定位板活动连接,所述的制动器、记录单元和测试传感器与控制器均电连接,所述的夹紧气缸与压缩气罐相连接。对接座可以方便被测试的电机与测试单元快速连接,并且通过夹紧气缸和夹紧板将被测试的电机夹紧并固定在定位板上,启动测试单元和被测试的电机,此时,通过测试传感器测试空载时的转速、转向、电流、电压以及功率,启动制动器,再测试负载时的扭矩、转速、转向、电流、电压以及功率,这样被测试的电机采用夹紧气缸和定位板以及定位板进行固定,可以完成快速装夹,从而完成快速有效的完成电机性能数据的测试,工作台上采用双工位,并且可以根据需要调整工位的数量,可以同时对两个电机进行测试,采用交流变频电源,可以兼容测试测试全系列产品,使用范围广。In order to achieve the above purpose, the technical solution of the present invention is an ice crusher motor load performance test equipment, comprising a cabinet body, a workbench is set on the cabinet body, a test unit is set on the workbench, and the The test unit is fixedly connected to the workbench, the lower part of the cabinet is provided with a controller and a compressed air tank, the controller and the compression cylinder are fixedly connected to the cabinet, the upper part of the cabinet is provided with a recording unit, the The recording unit is fixedly connected with the cabinet, the test unit includes a test sensor, a brake is arranged on one side of the test sensor, and a positioning plate is arranged on the other side of the test sensor, and the positioning plate and the brake are both connected to the workbench Fixed connection, the test sensor is connected with the brake, one end of the positioning plate is provided with a clamping cylinder, a clamping plate is arranged on the clamping cylinder, and the clamping plate is fixedly connected with the clamping cylinder, so The positioning plate is provided with a docking seat, the docking seat is movably connected with the positioning plate, the brake, the recording unit and the test sensor are all electrically connected with the controller, and the clamping cylinder is connected with the compressed air tank. The docking seat can facilitate the quick connection between the motor under test and the test unit, and clamp and fix the motor under test on the positioning plate by clamping the cylinder and the clamping plate, and start the test unit and the motor under test. The test sensor tests the speed, steering, current, voltage and power under no-load, activates the brake, and then tests the torque, speed, steering, current, voltage and power under load, so that the motor to be tested adopts the clamping cylinder and positioning plate and The positioning plate is fixed to complete fast clamping, so as to complete the test of motor performance data quickly and effectively. The workbench adopts double stations, and the number of stations can be adjusted according to needs, and two motors can be tested at the same time. Using AC variable frequency power supply, it can be compatible with all series of products for testing and testing, and has a wide range of applications.
可选的,所述的工作台上设置扫码器,所述的扫码器与工作台固定连接,所述的扫码器与控制器电连接。扫码器用于对被测试的电机的条形码或者二维码,通过条形码或者二维码就可以快速的录入被测试电机的数据。Optionally, a code scanner is arranged on the worktable, the code scanner is fixedly connected to the worktable, and the code scanner is electrically connected to the controller. The barcode scanner is used for the barcode or two-dimensional code of the motor to be tested, and the data of the motor to be tested can be quickly entered through the barcode or two-dimensional code.
可选的,所述的工作台上两侧均设置支撑杆,所述的支撑杆与工作台固定连接,所述的支撑杆上横向滑动杆,所述的横向滑动杆与支撑杆固定连接。Optionally, support rods are provided on both sides of the worktable, the support rods are fixedly connected to the worktable, and the support rods are laterally sliding rods, and the lateral sliding rods are fixedly connected to the support rods.
可选的,所述的横向滑动杆上设置防护板,所述的防护板与横向滑动杆活动连接。Optionally, a protective plate is provided on the lateral sliding rod, and the protective plate is movably connected with the lateral sliding rod.
支撑杆起到支撑作用,横向滑动杆在上面安装防护板,防护板起到防护作用,可以在紧急情况下,防护板可以到一定的保护作用。The support rod plays a supporting role, and the lateral sliding rod is installed with a protective plate on it, and the protective plate plays a protective role.
可选的,所述的记录单元包括记录显示屏和存储器,所述的记录显示屏和存储器均与控制器电连接。显示器用于显示被测试的电机数据参数,存储器用于存储被测试电机的原始数据以及空载和负载情况下的测试数据。Optionally, the recording unit includes a recording display screen and a memory, and both the recording display screen and the memory are electrically connected to the controller. The display is used to display the data parameters of the motor under test, and the memory is used to store the original data of the motor under test and the test data under no-load and load conditions.
可选的,所述的测试传感器包括转速传感器、转向传感器和扭矩传感器。转速传感器用于测量被测试电机的转速,转向传感器用于测试被测试电机的转向,扭矩传感器用于测量被测试电机负载情况下的扭矩。Optionally, the test sensor includes a rotational speed sensor, a steering sensor and a torque sensor. The rotational speed sensor is used to measure the rotational speed of the tested motor, the steering sensor is used to test the steering of the tested motor, and the torque sensor is used to measure the torque of the tested motor under load.
可选的,所述的工作台上设置照明灯,所述的照明灯与柜体固定连接。照明灯起到照明作用,这样测试设备也可以在光线不好或者夜晚时进行工作。Optionally, a lighting lamp is arranged on the workbench, and the lighting lamp is fixedly connected with the cabinet body. Illuminators provide illumination so that the test equipment can also operate in poor light or at night.
本实用新型具有以下有益效果:对接座可以方便被测试的电机与测试单元快速连接,并且通过夹紧气缸和夹紧板将被测试的电机夹紧并固定在定位板上,启动测试单元和被测试的电机,此时,通过测试传感器测试空载时的转速、转向、电流、电压以及功率,启动制动器,再测试负载时的扭矩、转速、转向、电流、电压以及功率,这样被测试的电机采用夹紧气缸和定位板以及定位板进行固定,可以完成快速装夹,从而完成快速有效的完成电机性能数据的测试,工作台上采用双工位,并且可以根据需要调整工位的数量,可以同时对两个电机进行测试,采用交流变频电源,可以兼容测试测试全系列产品,使用范围广。The utility model has the following beneficial effects: the docking seat can facilitate the quick connection of the motor to be tested and the test unit, and the motor to be tested is clamped and fixed on the positioning plate by the clamping cylinder and the clamping plate, and the test unit and the test unit are activated. The motor to be tested, at this time, test the speed, steering, current, voltage and power under no-load through the test sensor, start the brake, and then test the torque, speed, steering, current, voltage and power under load, so that the motor under test is tested. Clamping cylinder, positioning plate and positioning plate are used for fixing, which can complete fast clamping, so as to complete the test of motor performance data quickly and effectively. The workbench adopts double stations, and the number of stations can be adjusted according to needs. Two motors are tested at the same time, and AC variable frequency power supply is used, which can be compatible with all series of products for testing and testing, and has a wide range of applications.
附图说明Description of drawings
图1是本实用新型的一种结构示意图;Fig. 1 is a kind of structural representation of the present utility model;
图2是工作台上部件的一种结构示意图;Fig. 2 is a kind of structural representation of components on the workbench;
图3是测试单元的一种立体结构示意图;Fig. 3 is a kind of three-dimensional structure schematic diagram of test unit;
图4是测试单元的一种平面结构示意图。FIG. 4 is a schematic diagram of a plane structure of the test unit.
1、柜体;2、测试单元;3、记录单元;4、工作台;5、控制器;6、压缩气罐;7、扫码器;8、支撑杆;9、横向滑动杆;10、防护板;11、夹紧气缸;12、夹紧板;13、定位板;14、照明灯;21、制动器;22、测试传感器;23、对接座;31、记录显示屏;32、存储器。1. Cabinet body; 2. Testing unit; 3. Recording unit; 4. Workbench; 5. Controller; 6. Compressed air tank; 7. Scanner; 8. Support rod; 9. Horizontal sliding rod; 10. Protective plate; 11. Clamping cylinder; 12. Clamping plate; 13. Positioning plate; 14. Lighting lamp; 21. Brake; 22. Test sensor; 23. Docking seat; 31. Recording display screen; 32. Memory.
具体实施方式Detailed ways
下面结合具体实施例,并结合附图,对本实用新型的技术方案作进一步的说明:Below in conjunction with specific embodiment, and in conjunction with accompanying drawing, the technical scheme of the present utility model is further described:
实施例:碎冰机电机负载性能测试设备(见附图1、2、3、4),包括柜体1,所述的柜体1上设置工作台4,所述的工作台4上设置测试单元2,所述的测试单元2与工作台4固定连接,所述的柜体1下部设置控制器5和压缩气罐6,所述的控制器5和压缩气缸6均与柜体1固定连接,所述的柜体1上部设置记录单元3,所述的记录单元3与柜体1固定连接,所述的测试单元2包括测试传感器22,所述的测试传感器22一侧设置制动器21,所述的测试传感器22另一侧设置定位板13,所述的定位板13和制动器21均与工作台4固定连接,所述的测试传感器22与制动器21相连接,所述的定位板13一端设置夹紧气缸11,所述的夹紧气缸11上设置夹紧板12,所述的夹紧板12与夹紧气缸11固定连接,所述的定位板13上设置对接座23,所述的对接座23与定位板13活动连接,所述的制动器21、记录单元3和测试传感器22与控制器5均电连接,所述的夹紧气缸11与压缩气罐6相连接,所述的工作台4上设置扫码器7,所述的扫码器7与工作台4固定连接,所述的扫码器7与控制器5电连接,所述的工作台4上两侧均设置支撑杆8,所述的支撑杆8与工作台4固定连接,所述的支撑杆8上横向滑动杆9,所述的横向滑动杆9与支撑杆8固定连接,所述的横向滑动杆9上设置防护板10,所述的防护板10与横向滑动杆9活动连接,所述的记录单元3包括记录显示屏31和存储器32,所述的记录显示屏31和存储器32均与控制器5电连接,所述的测试传感器22包括转速传感器、转向传感器和扭矩传感器,所述的工作台4上设置照明灯14,所述的照明灯14与柜体1固定连接。Example: Ice crusher motor load performance test equipment (see Figures 1, 2, 3, 4), including a
启动开关,通过柜体上是按钮控制夹紧气缸动作,将被测试的电机通过夹紧板固定在定位板上,并且被测试电机与对接座连接,启动被测试电机,通过测试传感器测试空载时的转速、转向、电流、电压以及功率,启动制动器,再测试负载时的扭矩、转速、转向、电流、电压以及功率,测试的数据参数通过记录显示屏显示,并且通过存储器记录存储被测试电机的原始数据以及空载和负载情况下的测试数据。Start the switch, control the action of the clamping cylinder through the button on the cabinet, fix the motor under test on the positioning plate through the clamping plate, and connect the motor under test with the docking seat, start the motor under test, and test the no-load through the test sensor The speed, rotation, current, voltage and power at the time of the test, start the brake, and then test the torque, speed, rotation, current, voltage and power of the load. The data parameters of the test are displayed through the recording display screen, and the tested motor is recorded and stored in the memory. raw data as well as test data under no-load and load conditions.
本申请对接座可以方便被测试的电机与测试单元快速连接,并且通过夹紧气缸和夹紧板将被测试的电机夹紧并固定在定位板上,启动测试单元和被测试的电机,此时,通过测试传感器测试空载时的转速、转向、电流、电压以及功率,启动制动器,再测试负载时的扭矩、转速、转向、电流、电压以及功率,这样被测试的电机采用夹紧气缸和定位板以及定位板进行固定,可以完成快速装夹,从而完成快速有效的完成电机性能数据的测试,工作台上采用双工位,并且可以根据需要调整工位的数量,可以同时对两个电机进行测试,采用交流变频电源,可以兼容测试测试全系列产品,使用范围广,扫码器用于对被测试的电机的条形码或者二维码,通过条形码或者二维码就可以快速的录入被测试电机的数据,支撑杆起到支撑作用,横向滑动杆在上面安装防护板,防护板起到防护作用,可以在紧急情况下,防护板可以到一定的保护作用,显示器用于显示被测试的电机数据参数,存储器用于存储被测试电机的原始数据以及空载和负载情况下的测试数据,转速传感器用于测量被测试电机的转速,转向传感器用于测试被测试电机的转向,扭矩传感器用于测量被测试电机负载情况下的扭矩,照明灯起到照明作用,这样测试设备也可以在光线不好或者夜晚时进行工作。The docking seat of the present application can facilitate the quick connection between the motor to be tested and the test unit, and the motor to be tested is clamped and fixed on the positioning plate by the clamping cylinder and the clamping plate, and the test unit and the motor to be tested are activated. , Test the speed, steering, current, voltage and power under no-load through the test sensor, start the brake, and then test the torque, speed, steering, current, voltage and power under load, so that the tested motor adopts the clamping cylinder and positioning The plate and the positioning plate are fixed to complete the fast clamping, so as to complete the test of the motor performance data quickly and effectively. The workbench adopts a double station, and the number of stations can be adjusted according to the needs, and the two motors can be tested at the same time. The test adopts AC variable frequency power supply, which is compatible with all series of products for testing and testing, and has a wide range of applications. The barcode scanner is used for the barcode or QR code of the motor to be tested. Through the barcode or QR code, the motor under test can be quickly entered. Data, the support rod plays a supporting role, and the lateral sliding rod is installed with a protective plate on it. The protective plate plays a protective role. In an emergency, the protective plate can achieve a certain protective effect. The display is used to display the data parameters of the motor being tested. , the memory is used to store the original data of the motor under test and the test data under no-load and load conditions, the speed sensor is used to measure the speed of the motor under test, the steering sensor is used to test the steering of the motor under test, and the torque sensor is used to measure the speed of the motor under test. To test the torque of the motor under load, the light is used to illuminate, so that the test equipment can also work in poor light or at night.
上述具体实施方式用来解释说明本实用新型,而不是对本实用新型进行限制,在本实用新型的精神和权利要求的保护范围内,对本实用新型做出的任何修改和改变,都落入本实用新型的保护范围。The above-mentioned specific embodiments are used to explain the present utility model, rather than to limit the present utility model. Within the spirit of the present utility model and the protection scope of the claims, any modifications and changes made to the present utility model all fall into the scope of the present utility model. A new range of protection.
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| CN111929580A (en) * | 2020-09-25 | 2020-11-13 | 苏州贝爱特自动化科技有限公司 | Motor function testing device and method |
| CN113466692A (en) * | 2021-06-29 | 2021-10-01 | 浙江联宜电机有限公司 | Wheelchair motor load detection device |
| CN113917331A (en) * | 2021-10-11 | 2022-01-11 | 浙江晨旭工业自动化装备有限公司 | On-line testing equipment for hub motor |
| CN114935449A (en) * | 2021-06-30 | 2022-08-23 | 上海檀桐检测技术有限公司 | Electric motor load simulator and application thereof |
| CN117783852A (en) * | 2023-11-21 | 2024-03-29 | 内蒙古第一机械集团股份有限公司 | A performance test bench and test method based on low-power DC motor |
-
2019
- 2019-06-03 CN CN201920817636.3U patent/CN210775765U/en not_active Expired - Fee Related
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111929580A (en) * | 2020-09-25 | 2020-11-13 | 苏州贝爱特自动化科技有限公司 | Motor function testing device and method |
| CN111929580B (en) * | 2020-09-25 | 2021-01-15 | 苏州贝爱特自动化科技有限公司 | Motor function testing device and method |
| CN113466692A (en) * | 2021-06-29 | 2021-10-01 | 浙江联宜电机有限公司 | Wheelchair motor load detection device |
| CN113466692B (en) * | 2021-06-29 | 2024-04-12 | 浙江联宜电机有限公司 | Wheelchair motor load detection device |
| CN114935449A (en) * | 2021-06-30 | 2022-08-23 | 上海檀桐检测技术有限公司 | Electric motor load simulator and application thereof |
| CN113917331A (en) * | 2021-10-11 | 2022-01-11 | 浙江晨旭工业自动化装备有限公司 | On-line testing equipment for hub motor |
| CN117783852A (en) * | 2023-11-21 | 2024-03-29 | 内蒙古第一机械集团股份有限公司 | A performance test bench and test method based on low-power DC motor |
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