CN210775250U - Feeding detection device for flaky materials - Google Patents
Feeding detection device for flaky materials Download PDFInfo
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- CN210775250U CN210775250U CN201921238605.9U CN201921238605U CN210775250U CN 210775250 U CN210775250 U CN 210775250U CN 201921238605 U CN201921238605 U CN 201921238605U CN 210775250 U CN210775250 U CN 210775250U
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- 239000000463 material Substances 0.000 title claims abstract description 266
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Abstract
The utility model discloses a feeding detection device for sheet materials, which comprises a frame, a feeding device and an AOI detection device, wherein the feeding device and the AOI detection device are sequentially fixed on the frame; the feeding device comprises a conveying device, a material taking device and a feeding device, the material taking device absorbs materials supplied by the conveying device and conveys the materials to the feeding device, the conveying device is fixed on two opposite side surfaces of the rack, a pushing cylinder for adjusting the distance between the two conveying devices is further arranged on the rack, and the conveying device comprises a feeding platform and a motor assembly for pushing the feeding platform to move up and down; the AOI detection device comprises a first detection assembly for carrying out image acquisition on the vector printing defect of the material and a second detection assembly for carrying out image acquisition on the surface defect of the material; the mechanical circular feeding of the materials is realized, and the detection quality and the feeding efficiency of the materials are improved.
Description
Technical Field
The utility model relates to a slice material detection technology field especially relates to a material loading detection device of slice material.
Background
Sheet materials such as polarizers, ultra-thin spectacle lenses, laminated composite sheets, etc. are used as important elements in displays, for example, in order to make displays bright and clear. Because the sheet material can not be easily identified with naked eyes in the polarization direction, in order to solve the problem, the common method is as follows: when the sheet material is manufactured, a certain area of the corner of the release film of the sheet material is printed with colorful patterns or characters for identifying the polarization direction, which are called vector printing.
In the production process of the polaroid, surface defects (foreign matters, bubbles, scratches and the like) and vector printing defects of the polaroid need to be detected through visual inspection equipment so as to obtain qualified flaky materials, because the deflection angle and direction of the polaroid cannot be identified by naked eyes, the traditional method always adopts manual vector printing and automatic Mark before the flaky materials are used, but the pasting procedure of the polaroid is a consistent operation, if part of the polaroids are inverted or the feeding direction is wrong, the yield of the whole production output can be reduced, the manufacturing cost is improved, and therefore effective feeding detection needs to be carried out on the flaky materials before the use.
SUMMERY OF THE UTILITY MODEL
Based on the technical problem that the background art exists, the utility model provides a material loading detection device of slice material has realized the mechanized circulation material loading of material, has improved the detection quality and the material loading efficiency of material.
The utility model provides a feeding detection device for sheet materials, which comprises a frame, a feeding device and an AOI detection device, wherein the feeding device and the AOI detection device are sequentially fixed on the frame; the feeding device comprises a conveying device, a material taking device and a feeding device, the material taking device absorbs materials supplied by the conveying device and conveys the materials to the feeding device, the conveying device is fixed on two opposite side surfaces of the rack, a pushing cylinder for adjusting the distance between the two conveying devices is further arranged on the rack, and the conveying device comprises a feeding platform and a motor assembly for pushing the feeding platform to move up and down; the AOI detection device comprises a first detection assembly for carrying out image acquisition on the vector printing defects of the material and a second detection assembly for carrying out image acquisition on the surface defects of the material.
Furthermore, a second fixing plate for placing the feeding platform and a first fixing plate fixed on the rack are arranged below the feeding platform, the motor assembly is fixed on the first fixing plate, and the output end of the motor assembly is connected to the bottom surface of the second fixing plate; at least one first guide pillar is arranged on the first fixing plate, and a second guide pillar which is connected with the first guide pillar in a nested mode is fixedly arranged below the feeding platform.
Furthermore, the conveying device also comprises two first conveying belts arranged oppositely and a second conveying belt arranged below the first conveying belts; the two pushing cylinders are respectively arranged at the opposite outer sides of the two first conveying belts, at least one guide mechanism is respectively arranged at the same side of the two pushing cylinders, and the movement direction of the guide mechanism is consistent with the telescopic direction of the pushing cylinders at the same side;
the guide mechanism comprises a first guide rail fixed on the rack and a first guide block connected with the first guide rail in a sliding manner, the axial direction of the first guide rail is parallel to the output direction of the pushing cylinder, and the first guide block is fixedly connected with the first conveying belt;
the two motor assemblies are respectively arranged below two axial ends of the second conveying belt, each motor assembly comprises a first motor fixed on the first fixing plate and a first lead screw, one end of each first lead screw is connected with the output end of the first motor, the other end of each first lead screw is connected with the second fixing plate, the feeding platform is arranged on the second fixing plate, and the second fixing plate drives the first lead screws to rotate through the first motors so as to move, so that the feeding platform can move;
furthermore, the material taking device comprises a plurality of first suction nozzles, a first linear module for driving the first suction nozzles to move relative to the material loading platform, an ion air device for eliminating the static electricity on the surface of the material and a compressed air cavity fixed on the rack, wherein the ion air nozzles are communicated with the compressed air cavity through ion air pipes; a first sensor for detecting the operation position of the first suction nozzle is arranged on one side of the first suction nozzle.
Furthermore, the output end of the first linear module is connected with a third fixing plate, a fourth fixing plate for fixing the first suction nozzle is arranged in the axis direction of the third fixing plate, and the fourth fixing plate is connected with the third fixing plate in a sliding manner;
the fourth fixing plate is an L-shaped bending piece, a bending surface of the fourth fixing plate is connected with the third fixing plate, a first waist hole is formed in the other bending surface of the fourth fixing plate, and the first suction nozzle is movably fixed on the first waist hole through a bolt; the fourth fixing plate is provided with a second sensor for detecting the thickness of the material sucked by the first suction nozzle and a kneading mechanism for separating the laminated material, and the second sensor is arranged on a bending surface of the fourth fixing plate connected with the third fixing plate;
the kneading mechanism comprises a fifth fixing plate and a first air cylinder fixed on the third fixing plate, one end of the fifth fixing plate is connected with the output end of the first air cylinder, the other end of the fifth fixing plate is connected with a fourth fixing plate, a second waist hole is formed in the third fixing plate, the fourth fixing plate penetrates through the second waist hole through a first bolt and is fixed on the third fixing plate, and the first air cylinder drives the fifth fixing plate to drive the fourth fixing plate to rotate around the first bolt.
Furthermore, the AOI detection device also comprises a fourth conveyor belt, and the first detection assembly and the second detection assembly respectively acquire material defect images on the fourth conveyor belt;
a detection frame is fixed on the rack and comprises two support frames, the two support frames are respectively and relatively fixed on two sides of the conveying direction of the fourth conveying belt, an assembly fixing plate is rotatably connected between the two support frames, the first detection assembly and the second detection assembly are both fixed on the assembly fixing plate in a sliding manner, and an adsorption device for leveling materials on the fourth conveying belt is arranged below the fourth conveying belt corresponding to the second detection assembly;
the assembly fixing plate is provided with a rotating mechanism at the joint of the assembly fixing plate and the two supporting frames, the rotating mechanism comprises a first rotating shaft and a second fixing block fixed on the rack, a first rotating hole is formed in the second fixing block, and one end of the first rotating shaft is fixedly connected to the axial end part of the assembly fixing plate, and the other end of the first rotating shaft is inserted into the first rotating hole.
Further, the first detection assembly comprises a first camera and a first light source, the first camera and the first light source are respectively arranged on two sides of the fourth conveying belt, the first light source is arranged right below the first camera, and the first camera captures the material irradiated by the first light source; the second detection assembly comprises a second camera and a second light source, the second camera and the second light source are arranged on the same side of the fourth conveying belt, and the second camera captures the material irradiated by the second light source; the first camera, the first light source, the second camera and the second light source are respectively fixed on the component fixing plate;
the adsorption device comprises a vacuum mechanism and suckers fixed on the rack, the suckers and materials are arranged on two sides of the fourth conveying belt, a plurality of air outlets communicated with the vacuum mechanism are formed in the suckers, a plurality of ventilation holes are formed in the fourth conveying belt, and the air outlets and the ventilation holes are alternately communicated when the fourth conveying belt conveys the materials. The air outlet holes are arranged in positions corresponding to the air vents on the fourth conveying belt, the peripheral surface of each air outlet hole is provided with a first waist groove which is opened towards the fourth conveying belt, and the axes of the first waist grooves are parallel;
furthermore, the device also comprises a blanking device connected with the output end of the AOI detection device, wherein the blanking device comprises a lifting rotating platform, a first position adjusting plate, a second position adjusting plate, a first tray and a second tray for placing sheet materials; the first position adjusting plate and the second position adjusting plate are arranged on the lifting rotating platform, a first tray and a second tray are fixedly connected to the first position adjusting plate and the second position adjusting plate respectively, and the pitching angles of the first tray and the second tray can be adjusted; the lifting and rotating platform comprises a supporting platform, a lifting platform and a rotating platform, a screw transmission assembly is arranged on the supporting platform and comprises a second screw vertically arranged on the supporting platform, and the other end of the second screw is in contact with the bottom of the lifting platform so as to drive the lifting platform to move up and down.
Furthermore, a third motor and a rotating shaft are arranged on the lifting platform, the third motor drives the rotating shaft to rotate through a gear, the rotating shaft is connected with a sixth sensor, the rotating shaft is vertically arranged on the lifting platform, and the other end of the rotating shaft is in contact with the bottom of the rotating platform; the lifting platform is also provided with a rotating support column, the rotating support column is provided with a roller, and the roller is in contact with the bottom of the rotating platform; jacking holes are formed in the first tray or the second tray, the two jacking holes are in central symmetry, jacking plates are sleeved in the jacking holes, a sixth fixing plate is fixedly arranged at the bottom of the first tray or the bottom of the second tray, a third cylinder is connected to the sixth fixing plate and is located below the jacking holes, and a piston rod of the third cylinder is fixedly connected with the jacking plates.
Furthermore, the upper surface of the rotating platform is fixedly provided with a first position adjusting plate and a second position adjusting plate, the first position adjusting plate and the second position adjusting plate are both provided with a lead screw transmission assembly to drive the first position adjusting plate and the second position adjusting plate to move left and right, the first position adjusting plate and the second position adjusting plate are both provided with at least three adjusting feet, one end of each adjusting foot is fixed on the first position adjusting plate or the second position adjusting plate, and the other end of each adjusting foot is fixed at the bottom of the first tray or the second tray to adjust the pitching angles of the first tray and the second tray; the adjusting foot comprises a second cylinder and a rotating plate, a piston rod of the second cylinder is connected with the rotating plate, the second cylinder is fixed on the first position adjusting plate or the second position adjusting plate, and the rotating plate is fixed at the bottom of the first tray or the second tray.
The utility model provides a pair of material loading detection device of slice material's advantage lies in: the utility model provides a feeding detection device for sheet materials, which realizes the mechanized circular feeding of materials and improves the feeding and discharging efficiency during material detection; a first sensor in the feeding device detects the initial downlink position of a first suction nozzle to fix the downlink position behind the first suction nozzle, and the height of the blanking platform is adjusted to realize the stable absorption of the first suction nozzle on materials, so that the defect of unstable material absorption when the first suction nozzle operates up and down in the traditional material feeding is avoided; when the screw rod runs, the first guide post moves in the second guide post to play a role in guiding and supporting the feeding platform, so that the defect that the feeding platform inclines or even falls off when the screw rod runs is avoided, and meanwhile, the jacking mechanism rotates in a certain position range by virtue of an upper limiting sensor and a lower limiting sensor arranged on the screw rod, so that the feeding platform moves up and down in a certain range, and the defect that the feeding platform is excessively jacked or excessively descended to cause difficulty in feeding materials is avoided; when material lamination occurs, the kneading mechanism kneads the materials, and in the kneading process, the materials of the lamination enter the materials of the lamination due to shaking or vibration, so that the separation of the lamination materials is realized. The AOI detection device supplements light to the cameras for acquiring the material images through the light source, improves the definition of the material images acquired by the corresponding cameras, and detects the vector printing defects and the surface defects of the material through the first detection assembly and the second monitoring station, so that the material with the vector printing defects and the surface defects is removed, and the qualified rate of the material is improved; when second determine module and fourth determine module, the conveyer belt is connected with adsorption equipment, carries out the warpage to the material that gets into second determine module and fourth determine module and levels, and before getting into second determine module or fourth determine module, set up the compression roller on the conveyer belt simultaneously to carry out the roughness preliminary treatment to the material. Arrange two position regulating plates on lifting rotary platform in unloader, arranged the tray on two position regulating plates respectively, lifting rotary platform is used for driving whole mechanism and reciprocates in order to adjust the distance between tray and the slice material export, is suitable for the receipts of slice material such as polaroid to and drive two position regulating plates and carry out 180 degrees rotations, realize the switching of two tray positions.
Drawings
Fig. 1 is a schematic structural view of the feeding device of the present invention;
FIG. 2 is a schematic structural view of the conveying device and the material taking device of the present invention
FIG. 3 is a schematic structural view of a conveying device;
FIG. 4 is a schematic structural view of the first conveyor belt and the pushing cylinder;
FIG. 5 is a schematic view of a reclaimer assembly;
FIG. 6 is a schematic view of the linear module and the first nozzle;
FIG. 7 is a schematic structural view of the kneading mechanism and the first suction nozzle;
FIG. 8 is a schematic structural view of the second fixing plate and the motor assembly;
FIG. 9 is a schematic view of a motor assembly;
FIG. 10 is a schematic diagram of the structure of an AOI inspection apparatus;
FIG. 11 is a simplified diagram of FIG. 10;
FIG. 12 is a schematic view of a fourth conveyor belt;
FIG. 13 is a schematic view of the assembly of the chuck and vacuum chamber;
FIG. 14 is an enlarged partial view of M of FIG. 13;
fig. 15 is an assembly structure view of the module fixing plate and the first rotating shaft;
fig. 16 is a schematic structural view of a second fixing block;
FIG. 17 is a schematic view of the angles between the second camera and the second light source of the second detecting assembly and the material, respectively;
FIG. 18 is a schematic view of an angle between a fourth camera and a fourth light source of a fourth detecting assembly and a material;
FIG. 19 is a schematic view of the blanking device;
FIG. 20 is a schematic view of a rotary platform configuration;
FIG. 21 is a schematic structural view of the elevating platform;
FIG. 22 is a schematic structural view of a first tray;
wherein, 1-conveying device, 2-material taking device, 3-feeding device, 4-frame, 5-third conveyer belt, 6-press roller, 7-sucker, 8-vacuum chamber, 9-detection frame, 10-rotating mechanism, 11-motor component, 12-first fixed block, 13-feeding platform, 14-first conveyer belt, 15-second conveyer belt, 20-fourth conveyer belt, 21-ion air nozzle, 22-compressed air chamber, 23-material taking frame, 25-kneading mechanism, 30-first detection component, 31-component fixed plate, 32-first camera, 33-first light source, 40-second detection component, 43-second camera, 46-second light source, 50-third detection component, 51-a third camera, 53-a third light source, 60-a fourth detection component, 62-a fourth light source, 66-a fourth camera, 71-a first waist groove, 72-an air outlet hole, 73-a support platform; 74-a lifting platform; 75-a rotating platform, and 80-a lifting rotating platform; 81-a first position adjustment plate; 82-a second position adjustment plate; 90-support frame, 91-first tray; 92-second tray, 93-beam, 94-sixth fixing plate; 95-a third cylinder, 96-a jacking hole, 100-an adjusting foot, 101-a first rotating shaft, 102-a second fixed block, 103-a first rotating hole and 104-a second cylinder; 105-a rotating plate, 111-a second fixing plate, 112-a first fixing plate, 113-a first lead screw, 114-a first motor, 115-a second guide post, 116-a first guide post, 117-a protective pile, 121-a third waist hole, 122-a second waist hole, 123-a pushing cylinder, 124-a first guide rail, 125-a first guide block, 126-a second motor, 131-a magnetic suction block, 201-a vent hole, 211-a first linear module, 212-a first suction nozzle, 213-a third fixing plate, 214-a fourth fixing plate, 215-a first waist hole, 251-a first cylinder, 252-a fifth fixing plate, 711-a first rotating wheel; 721-a third electric machine; 722-a rotation axis; 723-support column; 724-a roller; 811-a second wheel; 821-third reel.
Detailed Description
The technical solutions of the present invention are explained in detail below with reference to specific embodiments, and many specific details are set forth in the following description to provide a thorough understanding of the present invention. The present invention can be embodied in many other forms than those specifically described herein, and it will be apparent to those skilled in the art that similar modifications can be made without departing from the spirit and scope of the invention.
It will be understood that when an element is referred to as being "secured to" another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may be present. The terms "vertical," "horizontal," "left," "right," and the like as used herein are for illustrative purposes only and do not denote a unique embodiment. The terminology used herein in the description of the invention is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention.
The material that the device carried is generally the slice, is easily by the material of suction nozzle absorption above material, for example: the polaroid, the ultrathin spectacle lens, the laminated composite sheet and the like can be automatically fed by adopting the device to improve the processing efficiency, and the feeding process is basically consistent; the following examples are given by way of illustration of polarizers.
Referring to fig. 1 to 21, the feeding detection device for sheet materials provided by the present invention comprises a frame 4, a feeding device, and an AOI detection device, wherein the feeding device and the AOI detection device are sequentially fixed on the frame 4;
the feeding device comprises a conveying device 1, a material taking device 2 and a feeding device 3, the material taking device 2 absorbs materials supplied by the conveying device 1 and conveys the materials to the feeding device 3, the conveying device 1 is fixed on two opposite side surfaces of a rack 4, a pushing cylinder 123 for adjusting the distance between the two conveying devices 1 is further arranged on the rack 4, and the conveying device 1 comprises a feeding platform 13 and a motor assembly 11 for pushing the feeding platform 13 to move up and down.
The AOI detection device comprises a first detection assembly 30 for carrying out image acquisition on the sagitta defects of the material and a second detection assembly 40 for carrying out image acquisition on the surface defects of the material.
Can set up two or more material loading platform 13, material loading platform 13 passes through conveyor 1 and moves, realize material loading platform 13's circulation material loading, when the material loading platform 13 who carries the slice material moves to material loading department, promote cylinder 123 work, increase the distance between two conveyors 1, motor element 11 operates, with material loading platform 13 jack-up, in order to realize the material loading, and carry the material to obtain with the vector seal and the surface image to the material in the AOI detection device, in order to improve the qualification rate that the material got into market. After the sheet material carried in the loading platform 13 is processed, the motor assembly 11 rotates reversely, so that the loading platform 13 is lowered onto the conveying device 1 and conveyed out of the device through the conveying device 1 to carry out the reloading operation. The next material loading platform 13 that carries the slice material is by another motor element 11 jack-up, extracting device 2 moves to material loading platform 13, absorb material on the material loading platform 13 after to remove the direction of keeping away from material loading platform 13, and pass through material feeding unit 3 with the material of this absorption and carry in the next process, the mechanized circulation material loading of having realized the slice material, the material loading efficiency of material has been improved, can not circulate material loading and material in having avoided traditional material loading and appear the defect of warpage, fracture etc..
As shown in fig. 8 and 9, a second fixing plate 111 for placing the feeding platform 13 and a first fixing plate 112 fixed on the frame 4 are arranged below the feeding platform 13, the motor assembly 11 is fixed on the first fixing plate 112, and the output end of the motor assembly 11 is connected to the bottom surface of the second fixing plate 111; at least one first guide post 116 is arranged on the first fixing plate 112, and a second guide post 115 nested with the first guide post 116 is fixedly arranged below the feeding platform 13.
The feeding platform 13 is placed on the upper surface of the second fixing plate 111, the lower surface of the second fixing plate 111 is connected with the output end of the motor assembly 11, when the feeding platform 13 is driven to move by the motor assembly 11, there is a risk that the feeding platform 13 may incline or even fall due to unstable movement, therefore, the lower surface of the second fixing plate 111 is provided with the second guide post 115, meanwhile, the first fixing plate 112 is provided with the hollow first guide post 116, the second guide post 115 can be nested in the first guide post 116, when the feeding platform 13 moves up and down by the motor assembly 11, the feeding platform 13 can move in the first guide post 116 through the second guide post 115, on one hand, through the movement of the first guide post 116, the defect that the feeding platform 13 inclines or falls is avoided, on the other hand, through the relative nesting movement of the two guide posts, the movement operation of the feeding platform 13 is realized, the defect that the feeding platform 13 is interfered by structures of other structures due to abnormal motion is avoided.
As shown in fig. 3, the conveying device 1 further includes two oppositely disposed first conveying belts 14, and a second conveying belt 15 disposed below the first conveying belts 14; first conveyer belt 14 and second conveyer belt 15 are placed from top to bottom, be provided with a plurality of magnetism on material loading platform 13 and inhale piece 131, a plurality of magnetism inhale piece 131 and form the first cavity that is used for placing the polaroid, the first cavity that magnetism was inhaled the piece 131 and is formed can be fixed the material in certain space, the absorption transportation of the first suction nozzle of being convenient for to the polaroid has avoided first suction nozzle at the in-process of absorbing the material, it is great to cause the material position change for the difficult defect that absorbs the material of first suction nozzle.
As shown in fig. 4, the frame 4 is further provided with a pushing cylinder 123 for adjusting the distance between the two first conveyor belts 14, the two pushing cylinders 123 are respectively disposed at opposite outer sides of the two first conveyor belts 14, at least one guiding mechanism is respectively disposed at the same side of the two pushing cylinders 123, and the moving direction of the guiding mechanism is consistent with the telescopic direction of the pushing cylinder 123 at the same side; the guide mechanism comprises a first guide rail 124 fixed on the frame 4 and a first guide block 125 connected with the first guide rail 124 in a sliding manner, the axial direction of the first guide rail 124 is parallel to the output direction of the pushing cylinder 123, and the first guide block 125 is fixedly connected with the first conveyor belt 14. When the pushing cylinder 123 is operated, the two first conveyor belts 14 are pushed to move, so that the first guide block 125 connected with the first conveyor belt 14 moves along the first guide rail 124, and the first guide block 125 avoids structural deviation of the first conveyor belt 14 when the pushing cylinder 123 pushes the first conveyor belt 14 in the process of moving. One or more first guide blocks 125 may be provided to accommodate adjustment of the movement of the first conveyor belt 14 at different lengths.
The two motor assemblies 11 are respectively arranged below two axial ends of the second conveyor belt 15, each motor assembly 11 comprises a first motor 114 fixed on a first fixing plate 112 and a first lead screw 113 with one end connected with the output end of the first motor 114, the other end of the first lead screw 113 is connected with a second fixing plate 111, the feeding platform 13 is arranged on the second fixing plate 111, and the second fixing plate 111 drives the first lead screw 113 to rotate through the first motor 114 so as to move, so that the feeding platform 13 can move; an upper limiting sensor and a lower limiting sensor are arranged on the first lead screw 113, third sensors used for detecting that the feeding platform 13 moves in place are respectively arranged at two axial ends of the second conveying belt 15, and a fourth sensor used for detecting that the first conveying belt 14 moves in place is arranged on the pushing cylinder 123.
The up-and-down movement distance of the first lead screw 113 is detected by an upper limit sensor and a lower limit sensor, so that the defect that the feeding platform 13 cannot stably run due to excessive extension or excessive contraction of the first lead screw 113 is avoided. Meanwhile, when the feeding platform 13 circulates between the first conveying belt 14 and the second conveying belt 15, in order to avoid the defect that the feeding platform 13 falls off due to excessive movement of the feeding platform 13, fifth sensors are arranged at two axial ends of the second conveying belt 15 and the first conveying belt 14, when the fifth sensors detect the feeding platform 13, the corresponding conveying belts stop moving, and the first lead screw 113 in the motor assembly 11 pushes the feeding platform 13 to ascend or descend, so that stable circulation of the feeding platform 13 is realized. When the two pushing cylinders 123 extend and contract to enable the first conveying belt 14 to move, when the fourth sensors arranged on the two pushing cylinders 123 detect that the first conveying belt 14 moves in place, the two pushing cylinders 123 stop working.
As shown in fig. 9, in order to avoid the abnormal operation of the motor assembly 11 and the defect that the feeding platform 13 is damaged due to the sudden drop, a protection pile 117 is further disposed on the first fixing plate 112, the protection pile 117 may be one or more, a rubber sleeve is sleeved on the end portion of the protection pile 117 close to the feeding platform 13, when the operation is abnormal, the rubber sleeve on the protection pile 117 may stop the feeding platform 13 slowly, and the damage to the feeding platform 13 is avoided.
As shown in fig. 5 to 7, the material taking device 2 includes a plurality of first nozzles 212 and a first linear module 211 for moving the first nozzles 212 relative to the loading platform 13, and a first sensor for detecting the operation positions of the first nozzles 212 is disposed at one side of the first nozzles 212. The material taking device 2 further comprises an ion wind device for eliminating static electricity on the surface of the material, the ion wind device comprises an ion wind nozzle 21 and a compressed air cavity 22 fixed on the rack 4, and the ion wind nozzle 21 is communicated with the compressed air cavity 22 through an ion wind pipe;
when first suction nozzle 212 absorbs the material, because the material size is big on the large side, generally need set up a plurality of first suction nozzles 212, in order to realize the stable absorption to the material, if every first suction nozzle 212 sets up with first linear module 211 one-to-one, will set up a plurality of first linear modules 211, not only increase the complexity of structure, and because the running error of a plurality of first linear modules 211, cause dropping of material easily, consequently this application sets up a straight line module, the output of first linear module 211 is connected with third fixed plate 213, the axis direction of third fixed plate 213 is provided with fourth fixed plate 214 that is used for fixed first suction nozzle 212, fourth fixed plate 214 and third fixed plate 213 sliding connection.
As shown in fig. 7, the fourth fixing plate 214 is an L-shaped bent part, a bent surface of the fourth fixing plate 214 is connected to the third fixing plate 213, another bent surface of the fourth fixing plate 214 is provided with a first waist hole 215, the first suction nozzle 212 is movably fixed to the first waist hole 215 by a bolt, and one, two or even a plurality of suction nozzles 212 fixed to the first waist hole 215 can be provided, so that the suction nozzles 212 can be fixed by the above fixing, on one hand, the distance between the suction nozzles 212 can be adjusted, and on the other hand, the suction angle between the suction nozzle 212 and the material can be adjusted to meet the stable suction requirements of different materials;
when the suction nozzle 212 sucks the material, the lamination (sucking 2 or more materials) may occur, therefore, the fourth fixing plate 214 is provided with a second sensor for detecting the thickness of the material sucked by the first suction nozzle 212, the second sensor is arranged on a bending surface of the fourth fixing plate 214 connected with the third fixing plate 213, when the thickness detected by the second sensor is greater than the thickness of a single material, it is indicated that the material sucked by the suction nozzle 212 is laminated, and therefore, the material of the lamination needs to be separated, in this application, the fourth fixing plate 214 is provided with a kneading mechanism 25 for separating the material of the lamination on the bending surface connected with the third fixing plate 213. The rubbing mechanism 25 includes a fifth fixing plate 252 and a first cylinder 251 fixed on the third fixing plate 213, one end of the fifth fixing plate 252 is connected to the output end of the first cylinder 251, the other end of the fifth fixing plate is connected to the fourth fixing plate 214, a second waist hole is formed in the third fixing plate 213, the fourth fixing plate 214 passes through the second waist hole by a first bolt and is fixed on the third fixing plate 213, and the first cylinder 251 drives the fifth fixing plate 252 to drive the fourth fixing plate 214 to rotate around the first bolt. The kneading mechanisms 25 may be respectively disposed at the plurality of suction nozzles 212, or may be disposed at the suction nozzles 212 fixed to both ends of the third fixing plate 213, so as to effectively complete the mounting number of the stacked sheets. The fourth fixing plate 214 is adjusted to rotate around the third fixing plate 213 by the kneading mechanism 25, so as to realize the left and right kneading of the suction nozzle 212 at the position of the materials, and in the kneading process, the materials of the laminated sheets are shaken or vibrated, so that air enters between the materials of the laminated sheets, and the separation of the laminated sheets is realized.
The feeding device 3 comprises a second linear module and a second suction nozzle connected with the output end of the second linear module, and the second linear module and the first linear module 211 move perpendicular to each other.
As shown in fig. 10 to 18, the AOI inspection apparatus is fixed on the frame 4, and includes a first inspection assembly 30 for image-capturing a sagittal defect of the material and a second inspection assembly 40 for image-capturing a surface defect of the material;
a detection frame 9 is fixed on the rack 4, the detection frame 9 comprises two support frames 90 and a cross beam 93, two ends of the cross beam 93 are respectively connected to one ends of the two support frames 90, the two support frames 90 are respectively and relatively fixed to two sides of the fourth conveyor belt 20 in the conveying direction, an assembly fixing plate 31 is rotatably connected between the two support frames 90, the assembly fixing plate 31 is arranged below the cross beam 93, and the first detection assembly 30 and the second detection assembly 40 are both fixed on the assembly fixing plate 31 in a sliding manner; an adsorption device for leveling the material on the fourth conveyor belt 20 is arranged below the fourth conveyor belt 20 corresponding to the second detection assembly 40.
As shown in fig. 15 and 16, the assembly fixing plate 31 is provided with a rotating mechanism 10 at the connection position with the two support frames, the rotating mechanism includes a first rotating shaft 101 and a second fixing block 102 fixed on the frame 4, the second fixing block 102 is provided with a first rotating hole 103, one end of the first rotating shaft 101 is fixedly connected to the axial end of the assembly fixing plate 31, and the other end is inserted into the first rotating hole 103.
The first detection assembly 30 comprises a first camera 32 and a first light source 33, the first camera 32 and the first light source 33 are respectively arranged on two sides of the fourth conveyor belt 20, the first light source 33 is arranged right below the first camera 32, and the first camera 32 captures the material irradiated by the first light source 33; the first camera 32 and the first light source 33 are fixed to the module fixing plate 31, respectively.
Further, the second detection assembly 40 includes a second camera 43 and a second light source 46, the second camera 43 and the second light source 46 are disposed on the same side of the fourth conveyor belt 20, and the second camera 43 captures the material irradiated by the second light source 46; the second camera 43 and the second light source 46 are fixed to the module fixing plate 31, respectively.
In the material got into detection device, the detection order of first detection subassembly 30 and second detection subassembly 40 is not restricted, and this application explains the detection of material with the thing gets into first detection subassembly 30 and second detection subassembly 40 in proper order: firstly, the first detection assembly 30 and the second detection assembly 40 are installed on the assembly fixing plate 31, and during installation, different installation positions are slid to adjust the position for acquiring the image on the fourth conveying belt 20; the angle of the first detection component 30 and the second detection component 40 when acquiring the material is adjusted through the component fixing plate 31, so that the installation position and the angle which are better for acquiring a clear image are obtained. The first detection assembly 30 detects the vector marks on the surfaces of the materials to remove the materials with the vector marks, such as incomplete marks and stains, and improve the final qualified rate of the materials, and then the materials enter the second detection assembly 40 to detect the surface defects of the materials to remove the unqualified materials with the surface defects, so that the qualified rate of the materials is further improved. The first light source 33 is disposed right below the first camera 32, so that when the first camera 33 detects the material, the material is irradiated by the first light source 33, the first camera 33 obtains a better material image to facilitate subsequent processing of the image, and accuracy and yield of vector printing defect detection are improved. In the second detecting assembly 40, the second camera 43 and the second light source 46 in reasonable arrangement respectively form an included angle with the material, so that the quality of detecting the surface defects of the material by the second detecting assembly 40 can be improved, and as shown in fig. 17 and 18, generally, at the overlapping position of the visual field direction of the second camera 43 and the irradiation direction of the second light source 46, the second camera 43 forms an included angle a1 of 40-80 degrees with the material, preferably, the included angle a1 is 60 degrees, the second light source 46 forms an included angle a2 of 30-60 degrees with the material, and preferably, the included angle a2 is 45 degrees.
As shown in fig. 10 and 11, material defect detection with different precision requirements can be achieved by combining the first detection assembly 30 and the second detection assembly 40 in different manners, in the present application, the first detection assembly 30, the second detection assembly 40, the third detection assembly 50, and the fourth detection assembly 60 are provided, the third detection assembly 50 and the first detection assembly 30 are identical in mounting manner and function, and the fourth detection assembly 60 and the second detection assembly 40 are identical in mounting manner and function, so as to further detect vector print defects and surface defects of the material. The first detecting element 30, the second detecting element 40, the third detecting element 50 and the fourth detecting element 60 are independent from each other, and there is no order of detection, and in the present embodiment, the order of detecting the materials in sequence by the first detecting element 30, the second detecting element 40, the third detecting element 50 and the fourth detecting element 60 is described, but the present invention is not limited to this order.
The third detection assembly 50 is used for further detecting the surface defects of the materials, and the fourth detection assembly 60 is used for performing enhanced detection on the surface defects of the materials; the third detection assembly 50 comprises a third camera 51 and a third light source 53, the third camera 51 and the third light source 53 are respectively arranged on two sides of the material, the third light source 53 is arranged right below the third camera 51, and the third camera 51 takes a snapshot of the material irradiated by the third light source 53; the fourth detecting assembly 60 includes a fourth light source 62 and a fourth camera 66, the fourth light source 62 and the fourth camera 66 are disposed on the same side of the material, the fourth camera 66 captures the material under the illumination of the fourth light source 62, as shown in fig. 11, at a position where the direction of the field of view of the fourth camera 66 coincides with the illumination direction of the fourth light source 62, the fourth camera 66 forms an included angle B1 of 40-80 degrees with the material, preferably, the included angle B1 is 60 degrees, the fourth light source 62 forms an included angle B2 of 30-60 degrees with the material, preferably, the included angle B2 is 45 degrees.
In this embodiment, the first camera 32, the second camera 43, the third camera 51, and the fourth camera 66 may be configured to be consistent, or may be configured to be inconsistent, so as to obtain a defect image better.
As shown in fig. 12 to 14, the adsorption devices fixed on the rack 4 are respectively disposed in the second detection assembly 40 and the fourth detection assembly 60, and because the second detection assembly 40 and the fourth detection assembly 60 are reflection stations on the same side of the camera and the light source, and have a high requirement on the flatness of the material, the adsorption devices are disposed under the two stations to improve the flatness of the material and the AOI detection quality of the material.
Adsorption equipment all includes vacuum mechanism and the sucking disc 7 that is fixed in on frame 4, and sucking disc and material set up in the both sides of fourth conveyer belt 20, set up a plurality of ventholes 72 with vacuum mechanism intercommunication on the sucking disc 7, have seted up a plurality of ventilation holes 201 on the fourth conveyer belt 20, and venthole 72 communicates with ventilation hole 201 in turn when fourth conveyer belt 20 conveys. The vacuum mechanism comprises an air pipe, a vacuum cavity 8 and a vacuum pump, wherein the air inlet end of the vacuum cavity 8 is communicated with the air outlet 72 on the sucker 7, and the air outlet end of the vacuum cavity 8 is connected with the vacuum pump; the air outlet holes 72 are arranged to correspond to the air vents 201 on the fourth conveyor belt 20, the outer peripheral surface of each air outlet hole 72 is provided with a first waist groove 71 which is opened towards the fourth conveyor belt 20, and the axes of the first waist grooves 71 are parallel; the radial sectional area of the air outlet 72 is smaller than the sectional area of the first waist groove 71 at the corresponding parallel position, a certain vacuum adsorption amount is formed in the first waist groove 71 through the air outlet 72, and in the process that the vent hole 201 is communicated with the first waist groove 71, the polaroid can be effectively adsorbed, so that the adsorption time of the polaroid is prolonged.
When the material is subjected to AOI detection, the material is conveyed to a detection station through the conveying device 2 and moves through the conveying device 2, the detection on the vector printing defect and the surface defect of the material is completed in the moving process of the material, the air outlet 72 on the sucker 7 generates vacuum adsorption force through a vacuum mechanism, the material moves along with the fourth conveying belt 20, when the material enters the area of the sucker 7, the air hole 201 on the fourth conveying belt 20 is communicated with the air outlet 72, the material is adsorbed on the fourth conveying belt 20, at the moment, the adsorbed material is subjected to AOI detection of the corresponding station, due to the arrangement of the plurality of air holes 201 and the air outlet 72, the air holes 201 and the air outlet 72 are alternately communicated in the moving process of the fourth conveying belt 20, so that the material is alternately adsorbed, the material passes through the vacuum transmission process, and can be effectively leveled and fixed in the AOI detection process, and avoids the phenomena of dislocation and friction between the materials and the fourth conveying belt 20 in the prior art. The processing efficiency of the material and the final forming quality are improved.
As shown in fig. 12, a press roller 6 for performing warping and deviation correction on the material entering the adsorption device is arranged on the frame 4, the axis of the press roller 6 is perpendicular to the conveying direction of the fourth conveyor belt 20, and two ends of the press roller 6 are fixed on the frame 4. The both ends of compression roller 6 are connected with and remove first fixed block 12 that is fixed in on frame 4, first waist hole has been seted up at the junction with compression roller 6 to first fixed block 12, the distance between compression roller 6 and fourth conveyer belt 20 is adjusted through first waist hole, the compression roller 6 both ends penetrate in the first waist hole, the fixed orifices has been seted up to compression roller 6 tip, the bolt passes second waist hole and fixed orifices, be fixed in first fixed block 12 with compression roller 6, through adjusting bolt in the position in second waist hole, can adjust the distance between compression roller 6 and the fourth conveyer belt 20, in order to adapt to the warpage of the material that does not use thickness and rectify. The distance between compression roller 6 and the fourth conveyer belt 20 generally sets the distance that the material can pass through when leveling to, and when the material of warpage passes through between fourth conveyer belt 20 and the compression roller 6, compression roller 6 rotates along with the removal of material, carries out the flattening to the surface warpage of material, and the cladding of the 6 periphery of compression roller has rubber simultaneously, avoids compression roller 6 at the damage of pivoted in-process to the material.
As shown in fig. 19 to 22, the apparatus further comprises a blanking device connected to the output end of the AOI detection apparatus, the blanking device comprises a lifting and rotating platform 80, a first position adjusting plate 81, a second position adjusting plate 82, and a first tray 91 and a second tray 92 for placing the sheet-like materials; the first position adjustment plate 81 and the second position adjustment plate 82 are disposed on the lifting and rotating platform 80, the first tray 91 and the second tray 92 are fixedly connected to the first position adjustment plate 81 and the second position adjustment plate 82, respectively, and the pitch angles of the first tray 91 and the second tray 92 are adjustable.
Wherein, lift rotary platform 80 is used for driving whole mechanism and reciprocates in order to adjust the distance between tray and the slice material export, be suitable for the piece material for example the receipts material of polaroid, lift rotary platform 80 still can drive two position regulating plates and carry out 180 degrees rotations, realize the switching of two tray positions, when a tray material is filled with, rotatory station, it is rotatory to the material export to another empty tray, and take away the material on the full tray through manual work or machine, realize the rotatory circulation ejection of compact in duplex position.
Further, lift rotary platform 80 includes supporting platform 73, lift platform 74 and rotary platform 75, has arranged the screw drive subassembly on the supporting platform 73, and the screw drive subassembly includes the vertical second lead screw that sets up on supporting platform 73, and the second lead screw other end and lift platform 74 bottom contact are in order to drive lift platform 74 and reciprocate. Wherein, this screw drive assembly includes the second lead screw, belt and first runner, first runner 711 is fixed to be arranged in supporting platform 73 side, the belt sets up in supporting platform 73 bottom, the second lead screw sets up on supporting platform 73, first runner 711 and second lead screw one end are connected through the belt, the second lead screw other end and lift platform 74 bottom fixed connection, it drives the belt rotation to rotate first runner 711 through controlling, thereby it reciprocates to drive the second lead screw, jack-up or move down lift platform 74, with the distance between adjustment tray and the slice material export.
Further, a third motor 721 and a rotating shaft 722 are arranged on the lifting platform 74, the third motor 721 drives the rotating shaft 722 to rotate through a gear, the rotating shaft 722 is connected with a sixth sensor, the rotating shaft 722 is vertically arranged on the lifting platform 74, and the other end of the rotating shaft 722 is in contact with the bottom of the rotating platform 75. The third motor 721 rotates to drive the rotating shaft 722 to rotate through the gear, so as to drive the rotating platform 75 to rotate by 180 degrees, and the sixth sensor connected to the rotating shaft 722 is used for detecting the number of rotation turns of the third motor 721, so as to ensure that the rotating platform 75 rotates by 180 degrees, thereby realizing the position switching of the two trays.
Further, a rotating support 723 is further disposed on the lifting platform 74, a roller 724 is disposed on the rotating support 723, and the roller 724 is in contact with the bottom of the rotating platform 75. In the rotating process of the rotating platform 75, the supporting column 723 supports the bottom of the rotating platform 75, and by arranging the roller 724, in the rotating process of the rotating platform 75, the roller 724 rotates along with the rotating platform 75, so that the rotating platform 75 can be supported by the supporting column 723 in a rotating state, and the stability of the rotating process of the rotating platform 75 is ensured.
Further, at least three adjusting feet 100 are arranged on each of the first position adjusting plate 81 and the second position adjusting plate 82, one end of each adjusting foot 100 is fixed on the first position adjusting plate 81 or the second position adjusting plate 82, and the other end of each adjusting foot 100 is fixed at the bottom of the first tray 91 or the second tray 92 to adjust the pitch angle of the first tray 91 and the second tray 92. Wherein, this embodiment sets up 4 regulation feet 100 on every regulating plate, set up 4 angles at the regulating plate respectively, regulation foot 100 includes second cylinder 104 and rotating plate 105, fixedly connected with connecting portion on the piston rod of second cylinder 104, rotating plate 105 includes supporting part and two vertical portions, two vertical portions vertical fixation are at the supporting part lower surface, two vertical portions rotate to be connected on connecting portion, second cylinder 104 is fixed on first position regulating plate 81 or second position regulating plate 82, the supporting part upper surface is fixed in first tray 91 or second tray 92 bottom. Wherein, the adjustment of the pitch angle of the tray is realized by the piston rod extension and the rotation of the rotation 42 of the second cylinder 104, so as to ensure that the material smoothly slides on the tray by the inertia and the dead weight of the material.
Further, a magnetic block 131 is arranged at an edge position of the surface of the first tray 91 or the second tray 92. The magnetic block 131 is a magnetic stone, and the magnetic stone is disposed at the edge of three sides of the tray surface to prevent the material from falling off the tray.
Further, jacking holes 96 have all been seted up on first tray 91 or the second tray 92, two jacking holes 96 are central symmetry, jacking hole 96 endotheca has the jacking board, first tray 91 or the fixed U type sixth fixed plate 94 that is provided with in second tray 92 bottom, two arm portions of sixth fixed plate 94 are fixed in the tray bottom, sixth fixed plate 94 bottom is connected with third cylinder 95 and third cylinder 95 is located jacking hole 96 below, third cylinder 95's piston rod 71 and jacking board fixed connection. Wherein, the piston rod that utilizes third cylinder 95 is flexible to drive the liftout plate and rises the material jack-up that will be located the tray so that get the material.
The discharge mechanism that this embodiment provided includes three layer construction, the supporting platform that the bottom was arranged utilizes second lead screw transmission structure to realize that whole mechanism rises and descends, the third motor that arranges on the lift platform drives rotary platform and carries out the switching that 180 degrees rotations realized two tray positions, the runner that arranges on the regulating plate realizes the position control about the regulating plate, the regulation of the angle of pitch of tray is realized to the regulation foot that arranges on the regulating plate, with this regulation of realizing about the tray and pitch angle, realize accurately getting the material.
The working process is as follows: the working process is as follows: firstly, two or more loading platforms 13 carrying polaroids are placed on a second conveying belt 15, the loading platforms 13 are conveyed to the position above a motor assembly 11 at a loading position through the second conveying belt 15, a first lead screw 113 drives a second fixing plate 111 to rise upwards and lift up below the loading platform 13, piston rods of two pushing cylinders 123 contract to increase the distance between two first conveying belts 14, at the moment, a first motor 114 rotates forwards, a lifting mechanism is driven to rotate through a belt, the loading platforms 13 carrying the polaroids are lifted to a first suction nozzle 212 of a material taking device 2 to suck the polaroids through the first suction nozzle 212, the second suction nozzle sucks the polaroids sucked by the first suction nozzle 212 and drives a second suction nozzle to move through a second linear module to convey the polaroids to a third conveying belt 5 to enter an AIO detection device, and detection of the polaroids is achieved. When the first suction nozzle 212 sucks the first material, the first sensor detects the position of the first suction nozzle 212 moving downwards, the linear module 11 moves upwards, and drives the first suction nozzle 212 carrying the material to move upwards, so as to realize the feeding of the material.
When the first suction nozzle 212 sucks the material on the feeding platform 13 again, the linear module 11 drives the first suction nozzle 212 to move downwards, and at this time, the position to which the first suction nozzle 212 moves is the position detected by the first sensor, so that a cycle is performed, when entering the next cycle, the downward position of the first suction nozzle 212 to the feeding platform 13 is still unchanged, the first motor 114 operates to drive the first lead screw 113 to extend, so that the feeding platform 13 moves upwards by a certain distance L1, the certain distance L1 is the total thickness of the material sucked by the suction nozzle 12 in one cycle, and the total thickness is the sum of the thicknesses of a plurality of materials in one cycle. Then the next cycle of feeding is carried out. Repeated in this way, realize the stable material loading of material.
When the polarizer on the feeding platform 13 is completely transported, the piston rods of the two pushing cylinders 123 extend, so that the distance between the two first conveyor belts 14 is reduced, the first motor 114 rotates reversely, the first lead screws 113 are driven by the belt to rotate, so that the feeding platform 13 moves downwards, the feeding platform 13 falls on the two first conveying belts 14 along with the rotation of the first lead screws 113, the feeding platform 13 moves outwards along with the movement of the first conveying belts 14, when the third sensor detects that the feeding platform 13 moves outwards to a proper position, the two first motors 26 stop working, and at this time, the first lead screw 113 in the other motor assembly 11 below the feeding platform 13 extends to drive the feeding platform 13 to move downwards, and finally falls on the second conveyor belt 15, at this time, the polarizer is loaded into the feeding platform 13, and the feeding platform 13 with the polarizer is loaded again, so that the circular feeding of the materials is completed once.
After the material enters the AOI detection device, the first camera 32 in the first detection assembly 30 captures an image of the material under the first light source 33 to detect the material vector mark defect, the material enters the second detection assembly 40 along with the movement of the material on the fourth conveyor belt 20, the second camera 43 captures an image of the material under the second light source 46 to detect the material surface defect, in order to further improve the detection quality of the material, the material enters the third detection assembly 50 along with the fourth conveyor belt 20, the third camera 51 captures an image of the material under the third light source 53 to further detect the material surface defect, so that the material with the surface defect can be detected to a greater extent to improve the qualification rate of the material, the material enters the third detection assembly 6 along with the fourth conveyor belt 20, the fourth camera 66 captures an image of the material under the fourth light source to further perform the enhanced detection of the material surface defect, the material with surface defects can be detected to a greater extent, so that the qualification rate of the material is improved.
The above first detection assembly 30, the first detection assembly 4, the first detection assembly 5 and the first detection assembly 6 are independent detection stations, and the detection sequence can be changed to use materials with high qualified rate as a better detection sequence.
The detection of the vector mark and the surface defect is completed on the materials conveyed out of the AOI detection device, unqualified materials are removed, qualified materials enter the discharging device, automatic feeding and automatic discharging of material detection are achieved, and the detection efficiency of the materials is improved.
The above, only be the concrete implementation of the preferred embodiment of the present invention, but the protection scope of the present invention is not limited thereto, and any person skilled in the art is in the technical scope of the present invention, according to the technical solution of the present invention and the utility model, the concept of which is equivalent to replace or change, should be covered within the protection scope of the present invention.
Claims (10)
1. The feeding detection device for the flaky materials is characterized by comprising a rack (4), a feeding device and an AOI detection device, wherein the feeding device and the AOI detection device are sequentially fixed on the rack (4);
the feeding device comprises a conveying device (1), a material taking device (2) and a feeding device (3), the material taking device (2) absorbs materials supplied by the conveying device (1) and conveys the materials into the feeding device (3), the conveying device (1) is fixed on two opposite side surfaces of a rack (4), a pushing cylinder (123) for adjusting the distance between the two conveying devices (1) is further arranged on the rack (4), and the conveying device (1) comprises a feeding platform (13) and a motor assembly (11) for pushing the feeding platform (13) to move up and down;
the AOI detection device comprises a first detection assembly (30) for carrying out image acquisition on the sagitta defects of the material and a second detection assembly (40) for carrying out image acquisition on the surface defects of the material.
2. The feeding detection device of the sheet material according to claim 1, wherein a second fixing plate (111) for placing the feeding platform (13) and a first fixing plate (112) fixed on the frame (4) are arranged below the feeding platform (13), the motor assembly (11) is fixed on the first fixing plate (112), and the output end of the motor assembly (11) is connected to the bottom surface of the second fixing plate (111);
at least one first guide post (116) is arranged on the first fixing plate (112), and a second guide post (115) nested with the first guide post (116) is fixedly arranged below the feeding platform (13).
3. The feeding detection device of the sheet material according to claim 1, characterized in that the conveying device (1) further comprises two oppositely arranged first conveying belts (14), and a second conveying belt (15) arranged below the first conveying belts (14);
the two pushing cylinders (123) are respectively arranged on the opposite outer sides of the two first conveying belts (14), at least one guide mechanism is respectively arranged on the same side of the two pushing cylinders (123), and the movement direction of the guide mechanism is consistent with the telescopic direction of the pushing cylinders (123) on the same side;
the guide mechanism comprises a first guide rail (124) fixed on the rack (4) and a first guide block (125) connected with the first guide rail (124) in a sliding manner, the axial direction of the first guide rail (124) is parallel to the output direction of the pushing cylinder (123), and the first guide block (125) is fixedly connected with the first conveying belt (14);
motor element (11) are two, set up respectively in the below at the axial both ends of second conveyer belt (15), motor element (11) are including being fixed in first motor (114) and first lead screw (113) that one end and first motor (114) output are connected on first fixed plate (112), first lead screw (113) other end is connected with second fixed plate (111), material loading platform (13) set up on second fixed plate (111), second fixed plate (111) drive first lead screw (113) through first motor (114) and rotate and remove to realize the removal of material loading platform (13).
4. The feeding detection device of the sheet material according to claim 1, wherein the material taking device (2) comprises a plurality of first suction nozzles (212), a first linear module (211) for driving the first suction nozzles (212) to move relative to the feeding platform (13), an ion air device for eliminating the static electricity on the surface of the material and a compressed air cavity (22) fixed on the frame (4), and the ion air nozzles (21) are communicated with the compressed air cavity (22) through ion air pipes;
a first sensor for detecting the operating position of the first suction nozzle (212) is arranged on one side of the first suction nozzle (212).
5. The feeding detection device of the sheet material according to claim 4, wherein the output end of the first linear module (211) is connected with a third fixing plate (213), a fourth fixing plate (214) for fixing the first suction nozzle (212) is arranged in the axial direction of the third fixing plate (213), and the fourth fixing plate (214) is connected with the third fixing plate (213) in a sliding manner;
the fourth fixing plate (214) is an L-shaped bending piece, a bending surface of the fourth fixing plate (214) is connected with the third fixing plate (213), a first waist hole (215) is formed in the other bending surface of the fourth fixing plate (214), and the first suction nozzle (212) is movably fixed on the first waist hole (215) through a bolt;
the fourth fixing plate (214) is provided with a second sensor for detecting the thickness of the material sucked by the first suction nozzle (212) and a kneading mechanism (25) for separating the laminated material, and the second sensor is arranged on a bending surface of the fourth fixing plate (214) connected with the third fixing plate (213);
the kneading mechanism (25) comprises a fifth fixing plate (252) and a first air cylinder (251) fixed on a third fixing plate (213), one end of the fifth fixing plate (252) is connected with the output end of the first air cylinder (251), the other end of the fifth fixing plate is connected with a fourth fixing plate (214), a second waist hole is formed in the third fixing plate (213), the fourth fixing plate (214) penetrates through the second waist hole through a first bolt and is fixed on the third fixing plate (213), and the first air cylinder (251) drives the fifth fixing plate (252) to drive the fourth fixing plate (214) to rotate around the first bolt.
6. The feeding detection device of the sheet material according to claim 1, characterized in that the AOI detection device further comprises a fourth conveyor belt (20), and the first detection assembly (30) and the second detection assembly (40) respectively acquire a material defect image on the fourth conveyor belt (20);
a detection frame (9) is fixed on the rack (4), the detection frame (9) comprises two support frames (90), the two support frames (90) are respectively and oppositely fixed on two sides of the conveying direction of the fourth conveying belt (20), an assembly fixing plate (31) is rotatably connected between the two support frames (90), a first detection assembly (30) and a second detection assembly (40) are both fixed on the assembly fixing plate (31) in a sliding manner, and an adsorption device for leveling materials on the fourth conveying belt (20) is arranged below the fourth conveying belt (20) corresponding to the second detection assembly (40);
the assembly fixing plate (31) is provided with a rotating mechanism (10) at the joint of the two supporting frames, the rotating mechanism comprises a first rotating shaft (101) and a second fixing block (102) fixed on the rack (4), a first rotating hole (103) is formed in the second fixing block (102), and one end of the first rotating shaft (101) is fixedly connected to the axial end part of the assembly fixing plate (31) while the other end of the same is inserted into the first rotating hole (103).
7. The feeding detection device of the sheet material according to claim 6, wherein the first detection assembly (30) comprises a first camera (32) and a first light source (33), the first camera (32) and the first light source (33) are respectively arranged at two sides of the fourth conveyor belt (20), the first light source (33) is arranged right below the first camera (32), and the first camera (32) captures the material irradiated by the first light source (33);
the second detection assembly (40) comprises a second camera (43) and a second light source (46), the second camera (43) and the second light source (46) are arranged on the same side of the fourth conveying belt (20), and the second camera (43) shoots the materials irradiated by the second light source (46);
the first camera (32), the first light source (33), the second camera (43) and the second light source (46) are respectively fixed on the component fixing plate (31);
the adsorption device comprises a vacuum mechanism and a sucker (7) fixed on the rack (4), the sucker (7) and materials are arranged on two sides of the fourth conveyor belt (20), the sucker (7) is provided with a plurality of air outlet holes (72) communicated with the vacuum mechanism, the fourth conveyor belt (20) is provided with a plurality of air vent holes (201), and the air outlet holes (72) and the air vent holes (201) are alternately communicated when the fourth conveyor belt (20) is conveyed;
the position of venthole (72) is arranged and is corresponded with ventilation hole (201) on fourth conveyer belt (20), and every venthole (72) peripheral surface is provided with first waist groove (71) to fourth conveyer belt (20) direction open-ended, and the axis of a plurality of first waist grooves (71) is parallel.
8. The feeding detection device of the sheet materials according to claim 1, characterized in that the device further comprises a blanking device connected with the output end of the AOI detection device, wherein the blanking device comprises a lifting and rotating platform (80), a first position adjusting plate (81), a second position adjusting plate (82), and a first tray (91) and a second tray (92) for placing the sheet materials; a first position adjusting plate (81) and a second position adjusting plate (82) are arranged on the lifting rotating platform (80), a first tray (91) and a second tray (92) are fixedly connected to the first position adjusting plate (81) and the second position adjusting plate (82) respectively, and the pitching angles of the first tray (91) and the second tray (92) can be adjusted;
lifting and rotating platform (80) include supporting platform (73), lifting and rotating platform 74 and rotary platform (75), have arranged lead screw drive assembly on supporting platform (73), lead screw drive assembly includes the vertical second lead screw that sets up on supporting platform (73), and the second lead screw other end reciprocates with driving lifting and rotating platform (74) bottom contact.
9. The feeding detection device of the sheet material according to claim 8, wherein a third motor (721) and a rotating shaft (722) are arranged on the lifting platform (74), the third motor (721) drives the rotating shaft (722) to rotate through a gear, the rotating shaft (722) is connected with a sixth sensor, the rotating shaft (722) is vertically arranged on the lifting platform (74), and the other end of the rotating shaft (722) is in contact with the bottom of the rotating platform (75);
a rotary supporting column (723) is further arranged on the lifting platform (74), a roller (724) is arranged on the rotary supporting column (723), and the roller (724) is in contact with the bottom of the rotary platform (75);
jacking hole (96) have all been seted up on first tray (91) or second tray (92), and two jacking holes (96) are central symmetry, and jacking hole (96) endotheca has the jacking board, first tray (91) or second tray (92) bottom is fixed and is provided with a sixth fixed plate (94), and sixth fixed plate (94) are connected with third cylinder (95) and are located jacking hole (96) below, the piston rod and the jacking board fixed connection of third cylinder (95).
10. The apparatus for detecting the feeding of a sheet material according to claim 9, the upper surface of the rotary platform (75) is fixedly provided with a first position adjusting plate (81) and a second position adjusting plate (82), the first position adjusting plate (81) and the second position adjusting plate (82) are both provided with a screw transmission component to drive the first position adjusting plate (81) and the second position adjusting plate (82) to move left and right, at least three adjusting feet (100) are arranged on each of the first position adjusting plate (81) and the second position adjusting plate (82), one end of each adjusting foot (100) is fixed on the first position adjusting plate (81) or the second position adjusting plate (82), and the other end of each adjusting foot (100) is fixed at the bottom of the first tray (91) or the second tray (92) so as to adjust the pitching angles of the first tray (91) and the second tray (92);
adjusting foot (100) including second cylinder (104) and rotor plate (105), rotor plate (105) are connected to the piston rod of second cylinder (104), and second cylinder (104) are fixed on first position control board (81) or second position control board (82), and rotor plate (105) are fixed first tray (91) or second tray (92) bottom.
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CN112285129A (en) * | 2020-12-30 | 2021-01-29 | 宁波丞达精机股份有限公司 | AOI optical test machine position motion module |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN112285129A (en) * | 2020-12-30 | 2021-01-29 | 宁波丞达精机股份有限公司 | AOI optical test machine position motion module |
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