CN210766118U - Automatic cutting device for carbon fiber prepreg - Google Patents
Automatic cutting device for carbon fiber prepreg Download PDFInfo
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- CN210766118U CN210766118U CN201921301618.6U CN201921301618U CN210766118U CN 210766118 U CN210766118 U CN 210766118U CN 201921301618 U CN201921301618 U CN 201921301618U CN 210766118 U CN210766118 U CN 210766118U
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- 229920000049 Carbon (fiber) Polymers 0.000 title claims abstract description 33
- 239000004917 carbon fiber Substances 0.000 title claims abstract description 33
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 title claims abstract description 33
- 230000005540 biological transmission Effects 0.000 claims abstract description 59
- 238000009434 installation Methods 0.000 claims abstract description 23
- 238000010586 diagram Methods 0.000 description 4
- 230000033001 locomotion Effects 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 239000002131 composite material Substances 0.000 description 1
- 238000000605 extraction Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
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Abstract
本实用新型公开了一种碳纤维预浸料自动裁剪装置,包括工作台、电机和输料辊,所述工作台的上方设置有安装架,且安装架的外侧设置有电机,所述电机上安装有第一横轴,且第一横轴上分别安装有第一传动轮和第二传动轮,并且第一传动轮和第二传动轮的内侧均设置有传动带,所述第一传动轮通过传动带与第三横轴相互连接,且第三横轴位于竖板上,所述第三横轴上安装有夹块,且夹块的内侧安装有输料辊。该碳纤维预浸料自动裁剪装置,电机带动驱动盘进行旋转,从而方便驱动盘通过连接齿块带动裁剪刀板在安装槽内进行规律的周期性伸缩,进而有利于裁剪刀板与裁剪口进行配合对碳纤维预浸料进行定长平整裁剪,同时降低了工人的劳动强度。
The utility model discloses an automatic cutting device for carbon fiber prepreg, which comprises a worktable, a motor and a feeding roller. An installation frame is arranged above the worktable, and a motor is arranged on the outer side of the installation frame. The motor is installed on the motor. There is a first horizontal axis, and a first transmission wheel and a second transmission wheel are respectively installed on the first transverse axis, and a transmission belt is provided on the inner side of the first transmission wheel and the second transmission wheel, and the first transmission wheel passes through the transmission belt. The third horizontal shaft is connected to each other, and the third horizontal shaft is located on the vertical plate, a clamping block is installed on the third horizontal shaft, and a feeding roller is installed on the inner side of the clamping block. In the carbon fiber prepreg automatic cutting device, the motor drives the drive disc to rotate, so that the drive disc drives the cutting blade to periodically expand and contract in the installation groove through the connecting tooth block, which is conducive to the cooperation between the cutting blade and the cutting edge. The carbon fiber prepreg is flat-cut to length, and the labor intensity of workers is reduced at the same time.
Description
技术领域technical field
本实用新型涉及碳纤维预浸料裁剪技术领域,具体为一种碳纤维预浸料自动裁剪装置。The utility model relates to the technical field of carbon fiber prepreg cutting, in particular to an automatic cutting device for carbon fiber prepreg.
背景技术Background technique
碳纤维预浸料是一种布状复合材料,多用于航天领域和运动器械,而在对碳纤维预浸料进行进一步加工使用时通常需要对其进行定长裁剪,故通常需要使用到裁剪装置。Carbon fiber prepreg is a cloth-like composite material, which is mostly used in the aerospace field and sports equipment. When carbon fiber prepreg is further processed and used, it usually needs to be cut to length, so a cutting device is usually used.
现有的碳纤维预浸料大多为人工手动进行裁剪,劳动强度较高,同时容易导致碳纤维预浸料在进行裁剪时出现裁剪不平整以及裁剪长度不一致的情况,最终会影响碳纤维预浸料的使用效果。针对上述问题,在原有的裁剪装置的基础上进行创新设计。Most of the existing carbon fiber prepregs are manually cut manually, which has high labor intensity. At the same time, it is easy to cause uneven cutting and inconsistent cutting lengths of carbon fiber prepregs during cutting, which will eventually affect the use of carbon fiber prepregs. Effect. In view of the above problems, innovative design is carried out on the basis of the original cutting device.
实用新型内容Utility model content
本实用新型的目的在于提供一种碳纤维预浸料自动裁剪装置,以解决上述背景技术中提出的现有的碳纤维预浸料大多为人工手动进行裁剪,劳动强度较高,同时容易导致碳纤维预浸料在进行裁剪时出现裁剪不平整以及裁剪长度不一致的情况,最终会影响碳纤维预浸料的使用效果的问题。The purpose of the present utility model is to provide an automatic cutting device for carbon fiber prepreg, in order to solve the problem that most of the existing carbon fiber prepreg proposed in the above-mentioned background technology is manually cut manually, the labor intensity is high, and it is easy to cause carbon fiber prepreg at the same time. When the material is cut, the cutting is uneven and the cutting length is inconsistent, which will eventually affect the use effect of carbon fiber prepreg.
为实现上述目的,本实用新型提供如下技术方案:一种碳纤维预浸料自动裁剪装置,包括工作台、电机和输料辊,所述工作台的上方设置有安装架,且安装架的外侧设置有电机,所述电机上安装有第一横轴,且第一横轴上分别安装有第一传动轮和第二传动轮,并且第一传动轮和第二传动轮的内侧均设置有传动带,所述第一横轴上安装有驱动盘,且驱动盘的外侧设置有裁剪刀板,所述裁剪刀板上设置有连接齿块,且裁剪刀板通过连接齿块与驱动盘相互连接,所述裁剪刀板位于安装槽的内侧,且裁剪刀板通过安装槽与安装架相互连接,所述裁剪刀板的上方安装有复位弹簧,且复位弹簧位于安装槽的上端,所述第二传动轮通过传动带与第二横轴相互连接,且第二横轴上安装有第一传动辊,所述第一传动辊通过第二横轴与安装架相互连接,且第一传动辊的下方设置有第二传动辊,所述第二传动辊同样通过第二横轴与安装架相互连接,且安装架上预留有裁剪口,所述第一传动轮通过传动带与第三横轴相互连接,且第三横轴位于竖板上,所述第三横轴上安装有夹块,且夹块的内侧安装有输料辊。In order to achieve the above purpose, the utility model provides the following technical solutions: an automatic cutting device for carbon fiber prepreg, comprising a workbench, a motor and a feeding roller, a mounting frame is arranged above the workbench, and an outer side of the mounting frame is provided There is a motor, a first horizontal shaft is installed on the motor, and a first transmission wheel and a second transmission wheel are respectively installed on the first transverse shaft, and the inner side of the first transmission wheel and the second transmission wheel are provided with transmission belts, A drive disk is installed on the first horizontal shaft, and a cutting blade is arranged on the outer side of the driving disk. The cutting blade is provided with a connecting tooth block, and the cutting blade is connected with the driving disk through the connecting tooth block. The cutting blade is located on the inner side of the installation groove, and the cutting blade is connected to the mounting frame through the installation groove. A return spring is installed above the cutting blade, and the return spring is located at the upper end of the installation groove. The second transmission wheel The transmission belt is connected with the second horizontal shaft, and the second horizontal shaft is mounted with a first transmission roller, the first transmission roller is connected with the mounting frame through the second horizontal shaft, and a first transmission roller is arranged below the first transmission roller. Two transmission rollers, the second transmission roller is also connected to the installation frame through the second horizontal shaft, and the installation frame is reserved with a cutting opening, the first transmission roller is connected to each other through the transmission belt and the third horizontal shaft, and the Three horizontal shafts are located on the vertical plate, a clamping block is installed on the third horizontal shaft, and a feeding roller is installed on the inner side of the clamping block.
优选的,所述驱动盘通过连接齿块与裁剪刀板啮合连接,且连接齿块在裁剪刀板上均匀分布。Preferably, the drive disc is meshed and connected to the cutting blade through connecting tooth blocks, and the connecting tooth blocks are evenly distributed on the cutting blade.
优选的,所述裁剪刀板通过安装槽与安装架构成滑动结构,且裁剪刀板与复位弹簧构成伸缩结构。Preferably, the cutting blade forms a sliding structure through the installation groove and the installation frame, and the cutting blade and the return spring form a telescopic structure.
优选的,所述裁剪口位于裁剪刀板的正下方,且裁剪口的下端为“V”字型结构,并且裁剪口与裁剪刀板的下端相互契合。Preferably, the cutting opening is located directly below the cutting blade, and the lower end of the cutting opening has a "V"-shaped structure, and the cutting opening and the lower end of the cutting blade fit each other.
优选的,所述夹块正视为“U”字型结构,且夹块与第三横轴固定连接。Preferably, the clamping block is viewed as a "U"-shaped structure, and the clamping block is fixedly connected to the third horizontal axis.
与现有技术相比,本实用新型的有益效果是:该碳纤维预浸料自动裁剪装置,Compared with the prior art, the beneficial effects of the present utility model are: the carbon fiber prepreg automatic cutting device,
1、电机带动驱动盘进行旋转,从而方便驱动盘通过连接齿块带动裁剪刀板在安装槽内进行规律的周期性伸缩,进而有利于裁剪刀板与裁剪口进行配合对碳纤维预浸料进行定长平整裁剪,同时降低了工人的劳动强度;1. The motor drives the drive disc to rotate, which facilitates the drive disc to drive the cutting blade to periodically expand and contract in the installation slot through the connecting tooth block, which is conducive to the coordination of the cutting blade and the cutting edge to determine the carbon fiber prepreg. Long flat cutting, while reducing the labor intensity of workers;
2、第一传动辊与第二传动辊进行配合,方便对碳纤维预浸料进行抽取推动,同时输料辊通过夹持块在竖板的内侧进行安装,“U”字型结构设计的夹块方便输料辊进行拆卸更换或者安装。2. The first drive roller cooperates with the second drive roller to facilitate the extraction and push of the carbon fiber prepreg. At the same time, the feeding roller is installed on the inner side of the vertical plate through the clamping block. The clamping block designed with the "U" shape structure It is convenient for the feeding roller to be disassembled, replaced or installed.
附图说明Description of drawings
图1为本实用新型整体结构示意图;Fig. 1 is the overall structure schematic diagram of the present utility model;
图2为本实用新型俯视结构示意图;Fig. 2 is the top view structure schematic diagram of the present utility model;
图3为本实用新型第一传动轮和第二传动轮安装结构示意图;3 is a schematic diagram of the installation structure of the first transmission wheel and the second transmission wheel of the present invention;
图4为本实用新型夹块结构示意图。FIG. 4 is a schematic diagram of the structure of the clamping block of the present invention.
图中:1、工作台;2、安装架;3、电机;4、第一横轴;5、第一传动轮;6、第二传动轮;7、传动带;8、驱动盘;9、裁剪刀板;10、连接齿块;11、安装槽;12、复位弹簧;13、第二横轴;14、第一传动辊;15、第二传动辊;16、裁剪口;17、竖板;18、第三横轴;19、夹块;20、输料辊。In the figure: 1. Workbench; 2. Mounting frame; 3. Motor; 4. First horizontal shaft; 5. First transmission wheel; 6. Second transmission wheel; 7. Transmission belt; Scissors board; 10. Connecting tooth block; 11. Installation slot; 12. Return spring; 13. Second horizontal shaft; 14. First transmission roller; 15. Second transmission roller; 18. The third horizontal axis; 19. Clamping block; 20. Feeding roller.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the implementations. example. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.
请参阅图1-4,本实用新型提供一种技术方案:一种碳纤维预浸料自动裁剪装置,包括工作台1、电机3和输料辊20,工作台1的上方设置有安装架2,且安装架2的外侧设置有电机3,电机3上安装有第一横轴4,且第一横轴4上分别安装有第一传动轮5和第二传动轮6,并且第一传动轮5和第二传动轮6的内侧均设置有传动带7,第一横轴4上安装有驱动盘8,且驱动盘8的外侧设置有裁剪刀板9,驱动盘8通过连接齿块10与裁剪刀板9啮合连接,且连接齿块10在裁剪刀板9上均匀分布,方便驱动盘8在进行旋转运动的同时能够通过连接齿块10推动裁剪刀板9进行同步运动;1-4, the present utility model provides a technical solution: an automatic cutting device for carbon fiber prepreg, comprising a
裁剪刀板9上设置有连接齿块10,且裁剪刀板9通过连接齿块10与驱动盘8相互连接,裁剪刀板9通过安装槽11与安装架2构成滑动结构,且裁剪刀板9与复位弹簧12构成伸缩结构,有利于复位弹簧12推动裁剪刀板9在安装槽11的内侧进行伸缩运动,裁剪刀板9位于安装槽11的内侧,且裁剪刀板9通过安装槽11与安装架2相互连接,裁剪刀板9的上方安装有复位弹簧12,且复位弹簧12位于安装槽11的上端,第二传动轮6通过传动带7与第二横轴13相互连接,且第二横轴13上安装有第一传动辊14;The cutting blade 9 is provided with a connecting
第一传动辊14通过第二横轴13与安装架2相互连接,且第一传动辊14的下方设置有第二传动辊15,第二传动辊15同样通过第二横轴13与安装架2相互连接,且安装架2上预留有裁剪口16,裁剪口16位于裁剪刀板9的正下方,且裁剪口16的下端为“V”字型结构,并且裁剪口16与裁剪刀板9的下端相互契合,方便裁剪口16与裁剪刀板9进行配合对碳纤维预浸料进行裁剪断裂,第一传动轮5通过传动带7与第三横轴18相互连接,且第三横轴18位于竖板17上,第三横轴18上安装有夹块19,且夹块19的内侧安装有输料辊20,夹块19正视为“U”字型结构,且夹块19与第三横轴18固定连接,方便输料辊20通过夹块19进行安装或者拆卸,从而方便对碳纤维预浸料进行更换。The
工作原理:根据图1和图4所示,首先将输料辊20安装到夹块19上,接着拧紧夹块19上的螺栓,然后将输料辊20上的碳纤维预浸料穿过第一传动辊14和第二传动辊15之间的间隙,根据图1和图2所示,启动电机3,此时的电机3带动第一横轴4在安装架2上进行逆时针旋转,根据图3所示,在第一横轴4进行旋转的同时,第一横轴4带动第一传动轮5以及第二传动轮6进行旋转,根据图2所示,第一传动轮5通过传动带7带动第三横轴18在竖板17上进行旋转,此时的第三横轴18通过夹块19带动输料辊20进行旋转,而输料辊20则对碳纤维预浸料进行输送,在此同时,根据图3所示,第二传动轮6通过传动带7带动第二横轴13进行旋转,从而第二横轴13带动第一传动辊14进行旋转,此时的第一传动辊14与第二传动辊15进行配合对碳纤维预浸料进行拉取,根据图1和图3所示,在第二传动轮6进行旋转的同时,驱动盘8同时进行旋转,此时的驱动盘8通过连接齿块10向上推动裁剪刀板9,从而裁剪刀板9通过安装槽11在安装架2上向上进行滑动,直至驱动盘8上的连接齿块10与裁剪刀板9上的连接齿块10脱离连接,此时的复位弹簧12则向下推动裁剪刀板9,此时的裁剪刀板9的下端与裁剪口16进行配合对碳纤维预浸料进行定长裁剪,这样一种碳纤维预浸料自动裁剪装置方便人们的使用。Working principle: As shown in Figure 1 and Figure 4, first install the feeding
尽管已经示出和描述了本实用新型的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本实用新型的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实用新型的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes and modifications can be made to these embodiments without departing from the principles and spirit of the present invention , alternatives and modifications, the scope of the present invention is defined by the appended claims and their equivalents.
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