CN210764997U - Horizontal glass cutting machine with supporting double-beam structure - Google Patents
Horizontal glass cutting machine with supporting double-beam structure Download PDFInfo
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- CN210764997U CN210764997U CN201921811086.0U CN201921811086U CN210764997U CN 210764997 U CN210764997 U CN 210764997U CN 201921811086 U CN201921811086 U CN 201921811086U CN 210764997 U CN210764997 U CN 210764997U
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Abstract
Description
技术领域technical field
本实用新型涉及玻璃加工技术领域,特别涉及一种卧式支撑双横梁结构玻璃切割机。The utility model relates to the technical field of glass processing, in particular to a horizontal supporting double beam structure glass cutting machine.
背景技术Background technique
在玻璃制品的生产过程中,常常需要对玻璃进行各种各样的加工,例如,经常需要对玻璃进行切割等加工。In the production process of glass products, various processes are often required to be performed on glass, for example, glass is often required to be cut and other processes.
目前业界已有的相关产品多采用单驱动以同步带的方式传动来实现双驱动;或者采用机架侧面各两个导轨,两侧同步伺服电机水平安装驱动;或者全部机轴的采用直线电机驱动来进行切割的目的,但这些方法要么就是所产生的效率和精度不理想,要么就是生产成本较高,不利于销售和推广。At present, the existing related products in the industry mostly use a single drive to drive by a synchronous belt to achieve dual drives; or use two guide rails on each side of the frame, and the synchronous servo motors on both sides are installed and driven horizontally; or all the shafts are driven by linear motors For the purpose of cutting, these methods are either unsatisfactory in efficiency and precision, or have high production costs, which are not conducive to sales and promotion.
单驱动的玻璃切割机是通过一个伺服电机带动、多次同步带传动驱动一侧使X向移动装置沿Y向移动,它所产生成本较低,但设备有安装误差和积累误差且不易调节,其使用效率和精度不理想;两侧水平安装伺服电机双驱动的玻璃切割机布局不合理,占地场地较大,成本偏高;全部采用直线电机驱动的玻璃切割机则是成本非常高,不利于销售和推广。The single-drive glass cutting machine is driven by a servo motor and driven by multiple synchronous belts to drive one side to move the X-direction moving device along the Y-direction. Its use efficiency and accuracy are not ideal; the glass cutting machine with dual drives of servo motors installed horizontally on both sides has an unreasonable layout, occupies a large area, and has high costs; Good for sales and promotion.
因此针对现有技术不足,提供一种卧式支撑双横梁结构玻璃切割机甚有必要。Therefore, in view of the deficiencies of the prior art, it is necessary to provide a horizontal supporting double beam structure glass cutting machine.
实用新型内容Utility model content
本实用新型的目的是为了解决现有技术中的缺陷,提供一种卧式支撑双横梁结构玻璃切割机,改善了玻璃行业中大多数切割机设备加工精度低、制造成本高等的问题,更有利于设备的销售和推广。The purpose of the utility model is to solve the defects in the prior art, and provide a horizontal support double beam structure glass cutting machine, which improves the problems of low processing precision and high manufacturing cost of most cutting machine equipment in the glass industry, and has more advantages. Conducive to equipment sales and promotion.
为实现上述目的,本实用新型的技术方案如下:For achieving the above object, the technical scheme of the present invention is as follows:
一种卧式支撑双横梁结构玻璃切割机,包括机架组件、工作台组件、第一横梁组件、第二横梁组件和刀头组件,所述工作台组件固定于机架组件并可沿Y向传动玻璃,其特征在于,所述机架组件包括机架架体、滑座、Y向伺服电机,所述机架架体两侧均安装有Y向导轨,所述滑座安装于两侧的Y向导轨并通过Y向伺服电机驱动可沿Y向导轨做直线运动,所述第一横梁组件和第二横梁组件均通过滑座固定于机架组件使第一横梁组件和第二横梁组件可沿Y向导轨做直线运动,所述第一横梁组件和第二横梁组件均与Y向导轨相垂直,所述第一横梁组件和第二横梁组件均包括横梁架、X向导轨和驱动板,所述X向导轨安装于横梁架上,所述驱动板安装于X向导轨并可通过直线电机驱动可沿导轨做直线运动,所述刀头组件装配于驱动板。A horizontal support double beam structure glass cutting machine, comprising a frame assembly, a workbench assembly, a first beam assembly, a second beam assembly and a cutter head assembly, the workbench assembly is fixed to the frame assembly and can be along the Y direction The transmission glass is characterized in that the frame assembly includes a frame frame body, a sliding seat, and a Y-direction servo motor, and Y-direction guide rails are installed on both sides of the frame frame body, and the sliding seat is installed on the two sides of the frame. The Y-direction guide rail can move linearly along the Y-direction guide rail through the Y-direction servo motor. Do linear motion along the Y-direction guide rail, the first cross-beam assembly and the second cross-beam assembly are both perpendicular to the Y-direction guide rail, and the first cross-beam assembly and the second cross-beam assembly both include a cross-beam frame, an X-direction guide rail and a drive plate, The X-direction guide rail is installed on the beam frame, the drive plate is installed on the X-direction guide rail and can be driven by a linear motor to move linearly along the guide rail, and the cutter head assembly is assembled on the drive plate.
为了进一步实现本实用新型,所述机架架体两侧安装有斜齿条,所述Y向伺服电机连接有减速机并固定在滑座上,所述减速机的输出端与斜齿条传动连接。In order to further realize the utility model, a helical rack is installed on both sides of the frame body, the Y-direction servo motor is connected with a reducer and fixed on the sliding seat, and the output end of the reducer is driven by the helical rack. connect.
为了进一步实现本实用新型,所述直线电机包括X轴定子、X轴动子,所述X轴定子安装于横梁架上,所述X轴动子安装于驱动板的背面。In order to further realize the utility model, the linear motor includes an X-axis stator and an X-axis mover, the X-axis stator is mounted on the beam frame, and the X-axis mover is mounted on the back of the drive plate.
为了进一步实现本实用新型,所述工作台组件包括工作支撑架、从动轴、主动轴、毛刷轴、切割传输皮带和传动伺服电机,所述工作支撑架固定于机架架体,所述主动轴和从动轴通过轴承支撑固定于工作支撑架的两端,所述毛刷轴通过轴承支撑固定于工作支撑架位于主动轴的同一端并位于主动轴的下方,所述切割传输皮带绕设于主动轴和从动轴并张紧,所述传动伺服电机通过同步带与主动轴传动连接。In order to further realize the utility model, the worktable assembly includes a work support frame, a driven shaft, a driving shaft, a brush shaft, a cutting transmission belt and a transmission servo motor, the work support frame is fixed on the frame frame, and the The driving shaft and the driven shaft are fixed on both ends of the working support frame through bearing support, and the brush shaft is fixed on the working support frame through bearing support, which is located at the same end of the driving shaft and below the driving shaft, and the cutting transmission belt is wound around. It is arranged on the driving shaft and the driven shaft and is tensioned, and the transmission servo motor is connected with the driving shaft through a synchronous belt.
为了进一步实现本实用新型,所述第二横梁组件的底部设置有下压吸盘装置,所述下压吸盘装置包括气缸固定板、双轴气缸、吸盘固定板和吸盘,所述双轴气缸通过气缸固定板固定于横梁架,所述双轴气缸的底部与吸盘固定架相连接,所述吸盘固定于吸盘固定架的底部。In order to further realize the present utility model, the bottom of the second beam assembly is provided with a downward pressure suction cup device, and the downward pressure suction cup device includes a cylinder fixing plate, a double-axis cylinder, a suction cup fixing plate and a suction cup, and the double-axis cylinder passes through the cylinder. The fixing plate is fixed on the beam frame, the bottom of the double-axis cylinder is connected with the suction cup fixing frame, and the suction cup is fixed on the bottom of the suction cup fixing frame.
为了进一步实现本实用新型,所述Y向导轨罩设有Y向风琴罩,所述X向导轨罩设有X向风琴罩。In order to further realize the utility model, the Y-direction guide rail cover is provided with a Y-direction organ cover, and the X-direction guide rail cover is provided with an X-direction organ cover.
为了进一步实现本实用新型,所述刀头组件包括固定座、切割机构、掰边机构和供气组件,所述切割机构和掰边机构固定设置于固定座,所述切割机构用于对待切割的玻璃进行切割,所述切割机构包括刀头伸缩驱动气缸、电机固定件、电机组件、切割导杆和刀轮,所述掰边机构用于将切割机构切割后的玻璃进行掰边,所述掰边机构包括掰边气缸、掰边导杆、直线导套和掰边滚球,所述供气组件包括第一二位五通阀、第二二位五通阀、伺服比例阀、第一真空电磁阀、第二真空电磁阀,所述刀头伸缩驱动气缸的上气口、第一真空电磁阀、伺服比例阀、第一二位五通阀、刀头伸缩驱动气缸的下气口依次连接,所述第一二位五通阀连接有压缩空气管道,所述掰边气缸的上气口、第二真空电磁阀、伺服比例阀、第二二位五通阀、掰边气缸的下气口依次连接,所述第二二位五通阀连接有压缩空气管道。In order to further realize the utility model, the cutter head assembly includes a fixing seat, a cutting mechanism, a side breaking mechanism and an air supply assembly, the cutting mechanism and the side breaking mechanism are fixedly arranged on the fixing seat, and the cutting mechanism is used for the cutting mechanism to be cut. The glass is cut, and the cutting mechanism includes a cutter head telescopic drive cylinder, a motor fixing part, a motor assembly, a cutting guide rod and a cutter wheel, and the edge breaking mechanism is used to break the glass cut by the cutting mechanism. The side mechanism includes a side-breaking cylinder, a side-breaking guide rod, a linear guide sleeve and a side-breaking rolling ball, and the air supply assembly includes a first 2-position 5-way valve, a second 2-position 5-way valve, a servo proportional valve, and a first vacuum valve. The solenoid valve, the second vacuum solenoid valve, the upper air port of the cutter head telescopic drive cylinder, the first vacuum solenoid valve, the servo proportional valve, the first two-position five-way valve, and the lower air port of the cutter head telescopic drive cylinder are connected in sequence, so The first two-position five-way valve is connected with a compressed air pipeline, and the upper air port of the edge-breaking cylinder, the second vacuum solenoid valve, the servo proportional valve, the second two-position five-way valve, and the lower air port of the edge-breaking cylinder are connected in sequence, The second two-position five-way valve is connected with a compressed air pipeline.
为了进一步实现本实用新型,所述电机固定件固定安装于固定座,所述电机组件包括定子、回转支撑轴承和转子,所述定子和回转支撑轴承设置于固定座内,所述定子位于回转支撑轴承的上方位置,所述转子插设于定子和回转支撑轴承内,所述切割导杆插设并安装于转子内,所述刀头伸缩驱动气缸与切割导杆上端连接并驱动切割导杆做上下直线运动,所述刀轮装配于切割导杆的底部。In order to further realize the utility model, the motor fixing member is fixedly installed on the fixing seat, the motor assembly includes a stator, a slewing support bearing and a rotor, the stator and the slewing support bearing are arranged in the fixing seat, and the stator is located in the slewing support The upper position of the bearing, the rotor is inserted into the stator and the slewing support bearing, the cutting guide rod is inserted and installed in the rotor, and the cutter head telescopic drive cylinder is connected with the upper end of the cutting guide rod and drives the cutting guide rod to do Moving up and down linearly, the cutter wheel is assembled on the bottom of the cutting guide rod.
为了进一步实现本实用新型,所述直线导套固定安装于固定座,所述掰边气缸固定于电机固定件,所述掰边导杆插设于直线导套并可沿其上下滑动,所述掰边导杆的轴线与切割导杆的轴线相平行,所述掰边气缸的驱动杆与掰边导杆的上端相连接并驱动掰边导杆做上下直线运动,所述掰边滚球装配于掰边导杆的底部。In order to further realize the utility model, the linear guide sleeve is fixedly installed on the fixed seat, the edge breaking cylinder is fixed on the motor fixing member, the edge breaking guide rod is inserted into the linear guide sleeve and can slide up and down along the linear guide sleeve. The axis of the edge-breaking guide rod is parallel to the axis of the cutting guide rod. The driving rod of the edge-breaking cylinder is connected with the upper end of the edge-breaking guide rod and drives the edge-breaking guide rod to move in a straight line up and down. The edge-breaking rolling ball is assembled on the bottom of the edge guide.
为了进一步实现本实用新型,所述刀头组件还包括切削液供给组件,所述切割导杆中间设置有沿其长度方向延伸的导流通孔,所述切削液供给组件包括气动调节阀、煤油罐、单向阀、煤油电磁阀和节流阀,所述气动调节阀、煤油罐、单向阀、煤油电磁阀、节流阀,所述节流阀与导流通孔的上端连接,所述气动调节阀与压缩空气管道相连接。In order to further realize the utility model, the cutter head assembly further includes a cutting fluid supply assembly, a guide flow hole extending along the length direction of the cutting guide rod is arranged in the middle, and the cutting fluid supply assembly includes a pneumatic regulating valve, kerosene Tank, check valve, kerosene solenoid valve and throttle valve, the pneumatic regulating valve, kerosene tank, check valve, kerosene solenoid valve, throttle valve, the throttle valve is connected with the upper end of the guide flow hole, so The pneumatic regulating valve is connected with the compressed air pipeline.
有益效果beneficial effect
本实用新型通过在机架组件的两端各安装一条导轨,两侧的伺服电机驱动横梁组件沿着Y向往复运动,使得玻璃切割机占地面积减小,结构紧凑,安装在横梁架上驱动X向往复移动则采用直线电机;齿轮齿条传动加直线电机驱动方式完美结合的玻璃切割机,其性能完全可以媲美于全直线电机驱动的玻璃切割机,改善了玻璃行业中大多数切割机设备加工精度低、制造成本高的问题,更有利于设备的销售和推广。In the utility model, a guide rail is installed at both ends of the frame assembly, and the servo motors on both sides drive the beam assembly to reciprocate along the Y direction, so that the glass cutting machine occupies a small area, has a compact structure, and is installed on the beam frame to drive Linear motor is used for X-direction reciprocating movement; glass cutting machine with perfect combination of rack and pinion drive and linear motor drive mode, its performance is completely comparable to that of full linear motor driven glass cutting machine, improving most cutting machine equipment in the glass industry The problems of low machining accuracy and high manufacturing cost are more conducive to the sales and promotion of equipment.
附图说明Description of drawings
图1为本实用新型卧式支撑双横梁结构玻璃切割机的结构示意图;Fig. 1 is the structural representation of the horizontal support double beam structure glass cutting machine of the present utility model;
图2为本实用新型卧式支撑双横梁结构玻璃切割机罩上风琴罩后的结构示意图;Fig. 2 is the structural schematic diagram of the utility model horizontal support double beam structure glass cutting machine after the organ cover is covered;
图3为本实用新型卧式支撑双横梁结构玻璃切割机的机架组件的结构示意图;Fig. 3 is the structural schematic diagram of the frame assembly of the horizontal support double beam structure glass cutting machine of the present invention;
图4为本实用新型卧式支撑双横梁结构玻璃切割机中工作台组件的结构示意图;4 is a schematic structural diagram of a worktable assembly in a horizontal support double beam structure glass cutting machine of the present invention;
图5为本实用新型卧式支撑双横梁结构玻璃切割机中第一横梁组件的结构示意图;5 is a schematic structural diagram of the first beam assembly in the horizontal support double beam structure glass cutting machine of the present invention;
图6为本实用新型卧式支撑双横梁结构玻璃切割机中第二横梁组件的结构示意图;6 is a schematic structural diagram of the second beam assembly in the horizontal support double beam structure glass cutting machine of the present invention;
图7为本实用新型卧式支撑双横梁结构玻璃切割机中下压吸盘装置的结构示意图;Fig. 7 is the structural schematic diagram of the lower pressure suction cup device in the horizontal support double beam structure glass cutting machine of the present invention;
图8为本实用新型卧式支撑双横梁结构玻璃切割机中刀头组件的结构示意图。8 is a schematic structural diagram of the cutter head assembly in the horizontal support double beam structure glass cutting machine of the present invention.
图9为本实用新型卧式支撑双横梁结构玻璃切割机中刀头组件的主视图;Fig. 9 is the front view of the cutter head assembly in the horizontal support double beam structure glass cutting machine of the present invention;
图10为本实用新型卧式支撑双横梁结构玻璃切割机中刀头组件的剖视图;10 is a cross-sectional view of the cutter head assembly in the horizontal support double beam structure glass cutting machine of the present invention;
图11为本实用新型卧式支撑双横梁结构玻璃切割机中刀头组件的管路连接示意图;11 is a schematic diagram of the pipeline connection of the cutter head assembly in the horizontal support double beam structure glass cutting machine of the present invention;
图12为本实用新型卧式支撑双横梁结构玻璃切割机的切割玻璃示意图。12 is a schematic view of cutting glass of the horizontal supporting double beam structure glass cutting machine of the present invention.
附图标记说明:Description of reference numbers:
1、机架组件;11、机架架体;12、滑座;121、左滑座;122、右滑座;13、Y向伺服电机;14、减速机;15、Y向导轨;16、斜齿条;17、减速机固定板;2、工作台组件;21、工作支撑架;22、从动轴;23、主动轴;24、毛刷轴;25、切割传输皮带;26、传动伺服电机;27、同步带;3、第一横梁组件;31、横梁架;32、X向导轨;33、X轴定子;34、X轴动子;35、驱动板;36、运动件;4、第二横梁组件;5、刀头组件;51、固定座;511、安装孔;52、切割机构;521、刀头伸缩驱动气缸;522、电机固定件;523、电机组件;5231、旋转定子;5232、回转支撑轴承;5233、转子;52331、导向滚珠花键;524、切割导杆;5241、导流通孔;525、刀轮;526、连接板;527、导杆连接块;53、掰边机构;531、掰边气缸;532、掰边导杆;533、直线导套;534、掰边滚球;535、浮动接头;54、供气组件;541、第一二位五通阀;542、第二二位五通阀;543、伺服比例阀;544、第一真空电磁阀;545、第二真空电磁阀;55、切削液供给组件;551、气动调节阀;552、煤油罐;553、单向阀;554、煤油电磁阀;555、节流阀;56、压缩空气管道;561、空气过滤器;6、下压吸盘装置;61、气缸固定板;62、双轴气缸;63、吸盘固定板;64、吸盘;7、Y向风琴罩;8、X向风琴罩。1. Rack assembly; 11. Rack body; 12. Slider; 121. Left slider; 122, Right slider; 13. Y-direction servo motor; 14. Reducer; 15. Y-direction guide rail; 16, Helical rack; 17. Reducer fixing plate; 2. Worktable assembly; 21. Work support frame; 22. Driven shaft; 23. Driving shaft; 24. Brush shaft; 25. Cutting transmission belt; 26. Drive servo Motor; 27, timing belt; 3, first beam assembly; 31, beam frame; 32, X-direction guide rail; 33, X-axis stator; 34, X-axis mover; 35, drive plate; 36, moving parts; 4, The second beam assembly; 5, the cutter head assembly; 51, the fixing seat; 511, the mounting hole; 52, the cutting mechanism; 521, the cutter head telescopic drive cylinder; 522, the motor fixing part; 523, the motor assembly; 5231, the rotating stator; 5232, slewing support bearing; 5233, rotor; 52331, guide ball spline; 524, cutting guide rod; 5241, guide flow hole; 525, cutter wheel; 526, connecting plate; 527, guide rod connecting block; 53, breaking edge Mechanism; 531, edge-breaking cylinder; 532, edge-breaking guide rod; 533, linear guide bush; 534, edge-breaking rolling ball; 535, floating joint; 54, air supply assembly; 541, first two-position five-way valve; 542 , the second two-position five-way valve; 543, the servo proportional valve; 544, the first vacuum solenoid valve; 545, the second vacuum solenoid valve; 55, the cutting fluid supply assembly; 551, the pneumatic control valve; 552, the kerosene tank; 553, one-way valve; 554, kerosene solenoid valve; 555, throttle valve; 56, compressed air pipeline; 561, air filter; 6, lower pressure suction cup device; 61, cylinder fixing plate; 62, double shaft cylinder; 63 , Suction cup fixing plate; 64, suction cup; 7, Y-direction organ cover; 8, X-direction organ cover.
具体实施方式Detailed ways
下面结合附图对本实用新型作进一步地详细的说明,这些附图均为简化的示意图,仅以示意方式说明本实用新型的基本结构。The present utility model will be described in further detail below with reference to the accompanying drawings, which are all simplified schematic diagrams, and only illustrate the basic structure of the present utility model in a schematic manner.
实施例1Example 1
如图1-图12所示,本实用新型提供一种卧式支撑双横梁结构玻璃切割机包括机架组件1、工作台组件2、第一横梁组件3、第二横梁组件4和刀头组件5,其中:As shown in Figures 1-12, the utility model provides a horizontal support double beam structure glass cutting machine including a
参照图3,机架组件1包括机架架体11、滑座12、Y向伺服电机13和减速机14,机架架体11两侧均安装有Y向导轨15和斜齿条16,滑座12包括左滑座121和右滑座122,左滑座121和右滑座122分别安装于两侧的Y向导轨15并可沿Y向导轨15做直线运动,左滑座121与右滑座122成对设置并设置有两对用于安装第一横梁组件3和第二横梁组件4,每个滑座12均设置有一组的Y向伺服电机13和减速机14,Y向伺服电机13和减速机14连接并通过减速机固定板17固定在滑座12上,减速机14的输出端与斜齿条16传动连接,Y向伺服电机13工作时驱动减速机14运作从而带动滑座12沿Y向导轨15做直线运动。Referring to FIG. 3 , the
工作台组件2固定于机架组件1并可沿Y向传动玻璃,参照图4,工作台组件2包括工作支撑架21、从动轴22、主动轴23、毛刷轴24、切割传输皮带25和传动伺服电机26,工作支撑架21固定于机架架体11,主动轴23和从动轴22通过轴承支撑固定于工作支撑架21的两端,毛刷轴24通过轴承支撑固定于工作支撑架21位于主动轴23的同一端并位于主动轴23的下方,切割传输皮带25绕设于主动轴23和从动轴22并张紧,传动伺服电机26通过同步带27与主动轴23传动连接,从而带动主动轴23和从动轴22转动,使切割传输皮带25沿Y向传送。The
第一横梁组件3和第二横梁组件4均通过滑座12固定于机架组件1使第一横梁组件3和第二横梁组件4可沿Y向导轨做直线运动,第一横梁组件3和第二横梁组件4均与Y向导轨15相垂直,参照图5-图6,第一横梁组件3和第二横梁组件4均包括横梁架31、X向导轨32、X轴定子33、X轴动子34和驱动板35,X轴定子33、X轴动子34组成直线电机,X向导轨32和X轴定子33安装于横梁架31上,X轴动子34安装于驱动板35的背面,需要说明的是,驱动板35朝向X轴定子33的一面为背面,驱动板35通过X轴滑块36安装于X向导轨32并可沿X向导轨32做直线运动,通过X轴定子33通电驱动X轴动子34从而带动驱动板35做直线运动,驱动板35上设置有运动件36。Both the
第二横梁组件4的底部设置有下压吸盘装置6,参照图7,下压吸盘装置6包括气缸固定板61、双轴气缸62、吸盘固定板63和吸盘64,双轴气缸62通过气缸固定板61固定于横梁架31,双轴气缸62的底部与吸盘固定架63相连接,吸盘64固定于吸盘固定架63的底部,下压吸盘装置6可对玻璃进行下压,使玻璃更精确运输至设定位置。The bottom of the second beam assembly 4 is provided with a lower pressure suction cup device 6 . Referring to FIG. 7 , the downward pressure suction cup device 6 includes a
Y向导轨15罩设有Y向风琴罩7,X向导轨32罩设有X向风琴罩8,起到防护和美观的的效果。The Y-
刀头组件5垂直安装于驱动板35,参照图8-图11,刀头组件5包括固定座51、切割机构52、掰边机构53、供气组件54、切削液供给组件55。The
固定座51用于将该玻璃切掰刀体装置垂直安装在切割机的运动件536上,固定座51两端均设置有安装孔511。The fixing
切割机构52和掰边机构53固定设置于固定座51;The
切割机构52用于对待切割的玻璃进行切割,切割机构52包括刀头伸缩驱动气缸521、电机固定件522、电机组件523、切割导杆524和刀轮525,电机固定件522固定安装于固定座51,电机组件523包括旋转定子5231、回转支撑轴承5232和转子5233,旋转定子5231和回转支撑轴承5232设置于固定座51内,旋转定子5231和回转支撑轴承5232的轴线相重合,旋转定子5231位于回转支撑轴承5232的上方位置,转子5233插设于旋转定子5231和回转支撑轴承5232内,转子5233的轴线与旋转定子5231和回转支撑轴承5232的轴线相重合,切割导杆524插设并安装于转子5233内,切割导杆524的轴线与转子5233的轴线相重合,通过定子5231的线圈得电产生电磁场,驱动转子5233的轴心产生回转运动,从而带动切割导杆524和刀轮525转动;转子5233的底部固定有导向滚珠花键52331,切割导杆524与导向滚珠花键52331配合连接,切割导杆524插入在导向滚珠花键52331内只能做相对的上下直线运动,刀头伸缩驱动气缸521与切割导杆524上端连接并驱动切割导杆524做上下直线运动,具体地,刀头伸缩驱动气缸521设置有两个,两个刀头伸缩驱动气缸521的驱动杆朝上并连接有连接板526,切割导杆524的上端通过导杆连接块527固定于连接板526;刀轮525装配于切割导杆524的底部。The
掰边机构53用于将切割机构52切割后的玻璃进行掰边,掰边机构53包括掰边气缸531、掰边导杆532、直线导套533和掰边滚球534,直线导套533固定安装于固定座51,掰边气缸531固定于电机固定件522,掰边导杆532插设于直线导套533并可沿其上下滑动,掰边导杆532的轴线与切割导杆524的轴线相平行,掰边气缸531的驱动杆通过浮动接头535与掰边导杆532的上端相连接并驱动掰边导杆532做上下直线运动,掰边滚球534装配于掰边导杆532的底部。The edge-breaking
供气组件54用于为刀头伸缩驱动气缸521和掰边气缸531提供双向动力,供气组件54包括第一二位五通阀541、第二二位五通阀542、伺服比例阀543、第一真空电磁阀544、第二真空电磁阀545;刀头伸缩驱动气缸521的上气口、第一真空电磁阀544、伺服比例阀543、第一二位五通阀541、刀头伸缩驱动气缸521的下气口依次连接,第一二位五通阀541连接有压缩空气管道56,具体地,第一二位五通阀541的S接口与伺服比例阀543连接,第一二位五通阀541的P接口与刀头伸缩驱动气缸521的下气口连接,第一二位五通阀541的B接口与压缩空气管道56连接;掰边气缸531的上气口、第二真空电磁阀545、伺服比例阀543、第二二位五通阀542、掰边气缸531的下气口依次连接,第二二位五通阀542连接有压缩空气管道56,具体地,第二二位五通阀542的S接口与伺服比例阀543连接,第二二位五通阀542的P接口与掰边气缸531的下气口连接,第二二位五通阀542的B接口与压缩空气管道56连接。The
供气组件的工作原理为:初始状态时,第一二位五通阀、第二二位五通阀、第一真空电磁阀、第二真空电磁阀均处于常态,刀头伸缩驱动气缸和掰边气缸均处于上位,刀轮和掰边滚球均不工作;通过控制第一二位五通阀和第一真空电磁阀通电导通,压缩空气通过伺服比例阀进入刀头伸缩驱动气缸使刀轮处于下位(工作位),而掰边气缸仍处于上位;通过切换,第一二位五通阀和第一真空电磁阀关闭,控制第二二位五通阀和第二真空电磁阀通电导通,压缩气通过伺服比例阀进入掰边气缸使掰边滚球处于下位(工作位);以此往复工作完成切割和掰边的切换;切割完毕后,第一二位五通阀、第二二位五通阀、第一真空电磁阀、第二真空电磁阀和伺服比例阀断电关闭,刀轮和掰边滚球恢复至初始状态。该供气组件可实现刀头伸缩驱动气缸和掰边气缸的交替工作从而完成切割和掰边工作,结构简单,可靠性高,易于检修;在掰边过程中,通过伺服比例阀控制掰边气缸的速度和压力,保证掰边滚球能达到最佳的掰边效果。The working principle of the air supply assembly is as follows: in the initial state, the first 5/2-way valve, the second 5/2-way valve, the first vacuum solenoid valve, and the second vacuum solenoid valve are all in the normal state, and the cutter head telescopically drives the cylinder and breaks. The side cylinders are all in the upper position, and the cutter wheel and the side-breaking rolling ball do not work; by controlling the first two-position five-way valve and the first vacuum solenoid valve to be energized, the compressed air enters the cutter head through the servo proportional valve to drive the cylinder to extend the cutter head. The wheel is in the lower position (working position), and the side-breaking cylinder is still in the upper position; by switching, the first two-position five-way valve and the first vacuum solenoid valve are closed, and the second two-position five-way valve and the second vacuum solenoid valve are controlled to conduct electricity. The compressed air enters the edge-breaking cylinder through the servo proportional valve, so that the edge-breaking ball is in the lower position (working position); this reciprocating work completes the switching between cutting and edge-breaking; after the cutting is completed, the first two-position five-way valve, the second The two-position five-way valve, the first vacuum solenoid valve, the second vacuum solenoid valve and the servo proportional valve are powered off and closed, and the cutter wheel and the edge-breaking rolling ball return to the initial state. The air supply assembly can realize the alternate work of the cutter head telescopic drive cylinder and the edge-breaking cylinder to complete the cutting and edge-breaking work, with simple structure, high reliability, and easy maintenance; during the edge-breaking process, the edge-breaking cylinder is controlled by a servo proportional valve The speed and pressure to ensure that the edge-breaking rolling ball can achieve the best edge-breaking effect.
切削液供给组件55用于为切割机构52切割时供给切削液,切割导杆524中间设置有沿其长度方向延伸的导流通孔5241,切削液供给组件55包括气动调节阀551、煤油罐552、单向阀553、煤油电磁阀554和节流阀555,气动调节阀551、煤油罐552、单向阀553、煤油电磁阀554、节流阀555,节流阀555与导流通孔5241的上端连接,气动调节阀551与压缩空气管道56相连接。在切割过程中,煤油电磁阀554处于导通状态,煤油沿导流通孔持续供给;气动调压阀551和节流阀555通过手动调节控制煤油的流速,使刀轮525切割玻璃达到最佳切割效果。压缩空气管道56上设置有空气过滤器561,过滤空气杂质,提高各部件的使用寿命。The cutting
参照图12,该切割机的工作原理为:首先玻璃被机械手吸放在工作台组件的切割传输皮带的A位置,然后使第一横梁组件的驱动板沿着Y向X向移动,刀头组件的刀轮的角度调成切割最好角度,再依次沿着轨迹O、P、Q、R进行切割,接着控制工作台组件的传送伺服电机启动将玻璃由切割传输皮带的A位置沿Y向运输至B位置,最后使第二横梁组件的驱动板沿着Y向X向移动,刀头组件的刀轮的角度调成切割最好角度,先移动到起始点S,再按照切割图形轮廓沿着逆时针方向进行切割。在切割过程中,控制伺服比例阀49可调节切割压力,压力大小依据玻璃的厚度多少设定,此压力为切割机设备沿着切割轨迹运行过程中始终保持的压力。Referring to Figure 12, the working principle of the cutting machine is as follows: first, the glass is sucked by the manipulator and placed at the position A of the cutting transmission belt of the worktable assembly, and then the drive plate of the first beam assembly is moved along the Y direction and the X direction, and the cutter head assembly The angle of the cutter wheel is adjusted to the best angle for cutting, and then the cutting is performed along the tracks O, P, Q, R in turn, and then the transmission servo motor of the control table assembly is activated to transport the glass from the A position of the cutting transmission belt along the Y direction. To position B, finally move the drive plate of the second beam assembly along the Y and X directions, adjust the angle of the cutter wheel of the cutter head assembly to the best angle for cutting, first move to the starting point S, and then follow the outline of the cutting pattern along the Cut in a counterclockwise direction. During the cutting process, the servo proportional valve 49 can be controlled to adjust the cutting pressure. The pressure is set according to the thickness of the glass. This pressure is the pressure maintained by the cutting machine equipment along the cutting track.
本实用新型通过在机架组件的两端各安装一条导轨,两侧的伺服电机驱动横梁组件沿着Y向往复运动,使得玻璃切割机占地面积减小,结构紧凑,安装在横梁架上驱动X向往复移动则采用直线电机;齿轮齿条传动加直线电机驱动方式完美结合的玻璃切割机,其性能完全可以媲美于全直线电机驱动的玻璃切割机,改善了玻璃行业中大多数切割机设备加工精度低、制造成本高的问题,更有利于设备的销售和推广。In the utility model, a guide rail is installed at both ends of the frame assembly, and the servo motors on both sides drive the beam assembly to reciprocate along the Y direction, so that the glass cutting machine occupies a small area, has a compact structure, and is installed on the beam frame to drive Linear motor is used for X-direction reciprocating movement; glass cutting machine with perfect combination of rack and pinion drive and linear motor drive mode, its performance is completely comparable to that of full linear motor driven glass cutting machine, improving most cutting machine equipment in the glass industry The problems of low machining accuracy and high manufacturing cost are more conducive to the sales and promotion of equipment.
以上所述仅为本实用新型的较佳实施方式,本实用新型并不局限于上述实施方式,在实施过程中可能存在局部微小的结构改动,如果对本实用新型的各种改动或变型不脱离本实用新型的精神和范围,且属于本实用新型的权利要求和等同技术范围之内,则本实用新型也意图包含这些改动和变型。The above are only the preferred embodiments of the present invention, and the present invention is not limited to the above-mentioned embodiments, and there may be some minor structural changes in the implementation process. The present invention also intends to include these changes and modifications within the spirit and scope of the present invention, and within the scope of the claims of the present invention and equivalent technical scope.
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112976360A (en) * | 2021-02-01 | 2021-06-18 | 张阳州 | Glass mosaic normal position cutting and separating device |
| CN113977389A (en) * | 2021-11-05 | 2022-01-28 | 安徽省华耀玻璃有限公司 | Automatic angle regulation's cavity glass straight line edging machine |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112976360A (en) * | 2021-02-01 | 2021-06-18 | 张阳州 | Glass mosaic normal position cutting and separating device |
| CN113977389A (en) * | 2021-11-05 | 2022-01-28 | 安徽省华耀玻璃有限公司 | Automatic angle regulation's cavity glass straight line edging machine |
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