CN210760232U - An electric wheel with in-wheel vibration damping function - Google Patents
An electric wheel with in-wheel vibration damping function Download PDFInfo
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Abstract
Description
技术领域technical field
本实用新型涉及汽车技术领域,尤其涉及一种具备轮内减振功能的电动轮。The utility model relates to the technical field of automobiles, in particular to an electric wheel with in-wheel vibration damping function.
背景技术Background technique
将轮毂电机安装于车轮之内,轮毂电机与车轮的组合形成一个电动轮。电动车轮毂从上世纪的轮边电机驱动,由于电机的加入导致簧下质量的增加,电机的稳定高效运行一直是人们关注的焦点。目前的电动轮普遍采用的是减振器单边减振,而电动轮内的轮毂电机也从先前刚性连接方式逐渐发展目前的电机单向减振方式减振。如中国专公告号为:CN101638052B的一种具备轮内减振功能的电动轮,这种轮毂电机由轮毂壳体、电机、浮动式制动器、悬挂组成,电机右边依靠减振器吸收恢复车身所带给的振动,车胎、轮辋、电机、减速器一次排列并同轴设置,主轴通过轴承与轮毂壳体连接,电机通过螺栓将动力输送到轮辋,以此实现驱动,这个电动车的轮毂电机具有输出转速大、节省空间,设计紧凑且美观的特点。但是由于部件间的刚性连接会导致受力不均匀、摩擦大的现象,所以极容易产生噪声、轮毂内部发热产生磨损,寿命缩短,即便维修也因为轮毂电机的部件精密度和性能也会逐渐下降。The in-wheel motor is installed in the wheel, and the combination of the in-wheel motor and the wheel forms an electric wheel. The electric wheel hub is driven from the wheel-side motor in the last century. Due to the increase of the unsprung mass due to the addition of the motor, the stable and efficient operation of the motor has always been the focus of attention. The current electric wheel generally adopts the unilateral vibration damper, and the in-wheel motor in the electric wheel has gradually developed the current one-way vibration damping method from the previous rigid connection method. For example, the Chinese special bulletin number is: CN101638052B, an electric wheel with in-wheel vibration damping function. This in-wheel motor consists of a hub shell, a motor, a floating brake, and a suspension. The right side of the motor relies on a shock absorber to absorb and restore the belt of the body. Given vibration, tires, rims, motors, and reducers are arranged at one time and coaxially arranged. The main shaft is connected to the hub shell through bearings. The motor transmits power to the rim through bolts to achieve driving. The hub motor of this electric vehicle has an output High speed, space saving, compact and beautiful design. However, due to the rigid connection between the components, the uneven force and large friction will be caused, so it is very easy to generate noise, heat inside the hub and wear, and the service life is shortened. Even maintenance, the precision and performance of the hub motor will gradually decline. .
实用新型内容Utility model content
本发明的目的在于克服现有技术的不足,适应现实需要,提供一种具备轮内减振功能的电动轮。The purpose of the present invention is to overcome the deficiencies of the prior art, to meet the actual needs, and to provide an electric wheel with an in-wheel vibration damping function.
为了实现本发明的目的,本发明采用的技术方案为:一种具备轮内减振功能的电动轮,包括车胎1、轮辋2以及电机,所述车胎1设置在轮辋2外侧,所述电机包括转子以及定子12,所述轮辋2为一侧设置有开口的圆柱状腔体结构,所述轮辋2开口侧设置有转子,所述转子封闭端插入轮辋2的空腔内并与之固定,所述定子12与轮轴7之间布置有环形液压衬套11,所述定子12一端插入到转子的空腔内且可以相对转动的固定在转子空腔内;所述定子一端设置有转向节13,所述转向节13一侧设置有悬挂装置。In order to achieve the purpose of the present invention, the technical solution adopted in the present invention is: an electric wheel with in-wheel vibration damping function, comprising a tire 1, a
所述转子包括转子壳8以及转子侧盘5,所述转子壳8为两侧均设置有开口的圆柱状腔体结构,所述转子壳8插入轮辋2的腔体侧的开口处设置有与之匹配的转子侧盘5,所述转子侧盘5与轮辋2之间设置有轮辋侧盘3以及中心传动盘4,所述转子侧盘5通过轮辋侧盘3以及中心传动盘4与轮辋2固定。The rotor includes a rotor shell 8 and a
所述轮辋侧盘3与中心传动盘4相对侧的上下两端设置有插销,所述中心传动盘4与之对应的位置上设置有插槽;所述转子侧盘5与中心传动盘4相对侧的左右两端设置有插销,所述中心传动盘4与之对应的位置上设置有插槽;所述轮辋侧盘3中心圆形阵列有多个螺栓孔,所述轮辋侧盘3与轮辋2通过第一螺栓18固定连接。The upper and lower ends of the
所述定子12包括主体部以及延长部,所述延长部的直径小于所述主体部,所述主体部以及延长部内设置有水平贯穿的贯穿口,所述贯穿口内设置有与之匹配的环形液压衬套11,起到轮内减振作用,所述环形液压衬套11的水平中心设置贯穿其两侧的轮轴7,所述轮轴7一端设置有螺纹,设置有螺纹端穿过转向节13并通过螺帽与之固定,所述轮轴7另一端可以相对转动的限位在转子侧盘5上。The stator 12 includes a main body part and an extension part, the diameter of the extension part is smaller than that of the main body part, a horizontal through hole is arranged in the main body part and the extension part, and a matching annular hydraulic pressure is arranged in the through hole. The bushing 11 plays the role of vibration damping in the wheel. The horizontal center of the annular hydraulic bushing 11 is provided with an
所述转子侧盘5与定子12延长部相对应的位置中心设置有座孔,所述座孔内设置有轴承6,所述轮轴7插入到轴承6内并与之配合。A seat hole is provided in the center of the rotor-
插设有定子12侧的转子壳8开口处设置有呈环状的转子盖9,所述定子12穿过转子盖9插入到转子壳8内;所述转子盖9与定子主体部之间设置有环状的转子密封套10,所述转子盖9以及转子密封套10均通过第三螺栓20固定在转子壳8上。An annular rotor cover 9 is provided at the opening of the rotor shell 8 on the side where the stator 12 is inserted, and the stator 12 is inserted into the rotor shell 8 through the rotor cover 9; There is an annular
所述悬挂装置包括,小减振器17、上摆臂16、转向节13、下摆臂14、大减振器15、销轴24、平衡杆25;自外向里依次是,转向节13通过螺栓20紧钉于定子12的延长件上,轮轴7从转向节13中心孔中穿出通过螺母21轴向定位,转向节13的上端左接小减振器17下端和右接上摆臂16的左端,三者形成转动副,小减振器17的上端和车身通过球铰接连接在一起,上摆臂16的右端则和车架相连形成转动副,转向节13的下端通过销轴24左接下摆臂14的左端和右接平衡杆25形成转动副,下摆臂14和平衡杆25的右端则通过旋转副和车架相连,大减振器15下端与下摆臂14形成转动副上端通过球铰接和车架相连接。The suspension device includes a small shock absorber 17, an
所述转子壳8和转子侧盘5通过第二螺栓19固定连接。The rotor shell 8 and the
本发明的有益效果在于:The beneficial effects of the present invention are:
1.电机分别与簧上质量和簧下质量的连接,起到对电机的减振作用;1. The connection between the motor and the sprung mass and the unsprung mass respectively plays a role in reducing the vibration of the motor;
2.极大地缓解了轮毂电机所受的路面冲击载荷。电机内部为模块化方式结合,具有结构合理、性能稳定、维修方便的特点。2. Greatly relieve the road impact load on the wheel hub motor. The interior of the motor is combined in a modular way, which has the characteristics of reasonable structure, stable performance and convenient maintenance.
附图说明Description of drawings
下面结合附图和实施案例对本实用新型做进一步的说明。The utility model will be further described below in conjunction with the accompanying drawings and implementation cases.
图1为本实用新型的剖视结构示意图;Fig. 1 is the sectional structure schematic diagram of the present utility model;
图2为整体爆炸示意图;Figure 2 is a schematic diagram of the overall explosion;
图3、图4、图5为本实用新型的部分爆炸示意图。Figure 3, Figure 4, Figure 5 are partial exploded schematic diagrams of the present utility model.
具体实施方式Detailed ways
下面结合附图和实施例对本实用新型进一步说明:Below in conjunction with accompanying drawing and embodiment, the utility model is further described:
参见图1-5。See Figures 1-5.
本发明公开了一种具备轮内减振功能的电动轮,包括车胎1、轮辋2以及电机,所述车胎1设置在轮辋2外侧,所述电机包括转子以及定子12,所述轮辋2为一侧设置有开口的圆柱状腔体结构,所述轮辋2开口侧设置有转子,所述转子封闭端插入轮辋2的空腔内并与之固定,所述定子12与轮轴7之间布置有环形液压衬套11,所述定子12一端插入到转子的空腔内且可以相对转动的固定在转子空腔内;所述定子一端设置有转向节13,所述转向节13一侧设置有悬挂装置。The invention discloses an electric wheel with in-wheel vibration damping function, comprising a tire 1, a
所述转子包括转子壳8以及转子侧盘5,所述转子壳8为两侧均设置有开口的圆柱状腔体结构,所述转子壳8插入轮辋2的腔体侧的开口处设置有与之匹配的转子侧盘5,所述转子侧盘5与轮辋2之间设置有轮辋侧盘3以及中心传动盘4,所述转子侧盘5通过轮辋侧盘3以及中心传动盘4与轮辋2固定。The rotor includes a rotor shell 8 and a
所述轮辋侧盘3与中心传动盘4相对侧的上下两端设置有插销,所述中心传动盘4与之对应的位置上设置有插槽;所述转子侧盘5与中心传动盘4相对侧的左右两端设置有插销,所述中心传动盘4与之对应的位置上设置有插槽;所述轮辋侧盘3中心圆形阵列有多个螺栓孔,所述轮辋侧盘3与轮辋2通过第一螺栓18固定连接。The upper and lower ends of the
所述定子12包括主体部以及延长部,所述延长部的直径小于所述主体部,所述主体部以及延长部内设置有水平贯穿的贯穿口,所述贯穿口内设置有与之匹配的环形液压衬套11,起到轮内减振作用,所述环形液压衬套11的水平中心设置贯穿其两侧的轮轴7,所述轮轴7一端设置有螺纹,设置有螺纹端穿过转向节13并通过螺帽与之固定,所述轮轴7另一端可以相对转动的限位在转子侧盘5上。The stator 12 includes a main body part and an extension part, the diameter of the extension part is smaller than that of the main body part, a horizontal through hole is arranged in the main body part and the extension part, and a matching annular hydraulic pressure is arranged in the through hole. The bushing 11 plays the role of vibration damping in the wheel. The horizontal center of the annular hydraulic bushing 11 is provided with an
所述转子侧盘5与定子12延长部相对应的位置中心设置有座孔,所述座孔内设置有轴承6,所述轮轴7插入到轴承6内并与之配合。A seat hole is provided in the center of the rotor-
插设有定子12侧的转子壳8开口处设置有呈环状的转子盖9,所述定子12穿过转子盖9插入到转子壳8内;所述转子盖9与定子主体部之间设置有环状的转子密封套10,所述转子盖9以及转子密封套10均通过第三螺栓20固定在转子壳8上。An annular rotor cover 9 is provided at the opening of the rotor shell 8 on the side where the stator 12 is inserted, and the stator 12 is inserted into the rotor shell 8 through the rotor cover 9; There is an annular
所述悬挂装置包括,小减振器17、上摆臂16、转向节13、下摆臂14、大减振器15、销轴24、平衡杆25;自外向里依次是,转向节13通过螺栓20紧钉于定子12的延长件上,轮轴7从转向节13中心孔中穿出通过螺母21轴向定位,转向节13的上端左接小减振器17下端和右接上摆臂16的左端,三者形成转动副,小减振器17的上端和车身通过球铰接连接在一起,上摆臂16的右端则和车架相连形成转动副,转向节13的下端通过销轴24左接下摆臂14的左端和右接平衡杆25形成转动副,下摆臂14和平衡杆25的右端则通过旋转副和车架相连,大减振器15下端与下摆臂14形成转动副上端通过球铰接和车架相连接。The suspension device includes a small shock absorber 17, an
所述转子壳8和转子侧盘5通过第二螺栓19固定连接。The rotor shell 8 and the
本发明的减振具备减振功能的电动轮如图1所示,其中包含驱动装置、悬挂装置和减振装置,具体结构布置方式如下所述:The vibration-damping electric wheel with vibration-damping function of the present invention is shown in Figure 1, which includes a drive device, a suspension device and a vibration-damping device. The specific structural arrangement is as follows:
驱动装置由车胎1、轮辋2、电机组成。由内而外依次为,定子固定于定子延长件12上,而环形液压衬套11容置于定子中心孔内再与轮轴7间接固定,转子固定于转子壳8内,转子壳8通过螺栓19将转子侧盘5固定在一起,同时在转子侧盘5的座孔内放置一轴承6和轮轴7实现连接,转子侧盘5通过滑块连接将扭矩传给中心传动盘4,中心传动盘4同样通过滑块后将上下跳动过滤后将传递给轮辋侧盘3,轮辋侧盘3和轮辋2通过螺栓18刚性连接在一起,此时完成动力的平稳输出到车轮;The driving device is composed of tire 1,
悬挂装置如图所示,由小减振器17、上摆臂16、转向节13、下摆臂14、大减振器15、销轴24、平衡杆25组成。自外向里依次是,转向节13通过螺栓20紧钉于定子延长件12上,轮轴7从转向节13中心孔中穿出通过螺母21轴向定位,转向节13的上端左接小减振器17下端和右接上摆臂16的左端,三者形成转动副,小减振器17的上端和车身通过球铰接连接在一起,上摆臂16的右端则和车架相连形成转动副,转向节13的下端通过销轴24左接下摆臂14的左端和右接平衡杆25形成转动副,下摆臂14和平衡杆25的的右端则通过旋转副和车架相连,大减振器15下端与下摆臂14形成转动副上端通过球铰接和车架相连接;As shown in the figure, the suspension device is composed of a small shock absorber 17 , an
减振装置由三条技术路线组成:首先是,由车胎1、轮辋2、轮辋侧盘3、中心传动盘4、转子侧盘5组成的第一条路线。振动由车轮1直接传递给轮辋2,轮辋侧盘3接受来自轮辋2的振动,三者之间通过螺栓18固连在一起,由此振动传递到中心传动盘4,轮辋侧盘3和转子侧盘5通过中心传动盘4的滑块相互连接,此时,中心传动盘4将通过滑动副过滤振动;The vibration damping device consists of three technical routes: firstly, the first route consisting of tire 1,
其次是,由轮轴7、液压衬套11、定子及其延长件12组成的第二条路线。轮轴7的振动,由于在定子中心孔中液压衬套11的内置,即便定子及其延长件12固定于轴上,振动也被过滤;Next, the second route consisting of the
最后是,由由小减振器17、上摆臂16、转向节13、下摆臂14、大减振器15、销轴24、平衡杆25组成。振动由车身及其负载在不平路面引起的冲击,直接通过球铰接传递给大小减振器,减振器中的阻尼吸收冲击能量,弹簧则使车体快速恢复原始状态,此时小减振器下端通过双头螺栓将振动传给转向节上端,大减振通过双头螺栓将振动传给下摆臂,下摆臂相对转向机可一定范围内转动。Finally, it consists of a small shock absorber 17 , an
减振装置在本发明中分为二部分:The vibration damping device is divided into two parts in the present invention:
第一部分:过滤由轮轴带给电机定子的振动,在定子和车轴之间用环形液压衬套缓冲物隔绝振动,此时实现了电机和簧下质量的连接;The first part: filter the vibration brought by the axle to the stator of the motor, and isolate the vibration with an annular hydraulic bushing buffer between the stator and the axle, at this time, the connection between the motor and the unsprung mass is realized;
第二部分:过滤车身的振动作用,大减振器上端与车架相连形成球铰接,下端与下摆臂相连形成转动副,而小减振器上端与车身相连形成球铰接,下端与上摆臂相连形成转动副,此时电机实现了和簧上质量的连接。The second part: filter the vibration of the body, the upper end of the large shock absorber is connected with the frame to form a ball joint, the lower end is connected with the lower swing arm to form a rotating pair, and the upper end of the small shock absorber is connected with the body to form a ball joint, and the lower end is connected with the upper swing arm to form a ball joint Connected to form a rotating pair, at this time, the motor realizes the connection with the sprung mass.
本发明的工作过程如下:The working process of the present invention is as follows:
当给轮毂电机一定的驱动电流时,其外转子带动十字滑块机构通过轮辋侧盘、中心传动盘和转子侧盘传动将扭矩传动给车轮并隔绝车轮的上下跳动。经过特殊路面,车身上下振动时,大小减振同时运动过滤并快速恢复原始状态。轮轴发生振动时,液压衬套吸收传动到定子的振动。When a certain driving current is given to the hub motor, the outer rotor drives the cross-slide mechanism to transmit the torque to the wheel through the rim side disk, the center drive disk and the rotor side disk and isolate the wheel from up and down. After passing through a special road, when the body vibrates up and down, the large and small vibrations are reduced and the motion is filtered and the original state is quickly restored. When the axle vibrates, the hydraulic bushing absorbs the vibration transmitted to the stator.
本发明在满足电机扭矩的传递同时,实现了车轮上下跳动振动的隔绝,转子侧盘座孔内还设有轴承连接,静止部件轮轴和旋转部件侧盘间摩擦更少,使转子运转在工作时运转更加平稳,电机使用寿命更长;实现了电机和簧下质量的连接,定子紧钉在定子延长件上同时衬套容置于定子中心孔内,使工作时噪声更低;实现了电机和簧上质量相连,小减振器的左置和平衡杆的右置,使转向节整体受力更加平衡。整体结构的模块化更加合理,安装时只要按模块化由内而外组装即可。While satisfying the transmission of motor torque, the invention realizes the isolation of the up and down vibration of the wheel, the rotor side disc seat hole is also provided with a bearing connection, and the friction between the stationary part axle and the side disc of the rotating part is less, so that the rotor rotates during operation. The operation is more stable and the service life of the motor is longer; the connection between the motor and the unsprung mass is realized, the stator is fastened on the stator extension part and the bushing is accommodated in the center hole of the stator, so that the noise during operation is lower; the motor and the unsprung mass are realized. The sprung mass is connected, and the left position of the small shock absorber and the right position of the balance bar make the overall force of the steering knuckle more balanced. The modularization of the overall structure is more reasonable, and it is only necessary to assemble from the inside out according to the modularization during installation.
以上所述仅为本发明的实施例,并非因此限制本发明的专利范围,凡是利用本发明说明书及附图内容所作的等同变换或直接或间接运用在相关的技术领域,均同理包括在本发明的专利保护范围内。The above descriptions are only the embodiments of the present invention, and are not intended to limit the scope of the patent of the present invention. All equivalent transformations made by using the contents of the description and drawings of the present invention or directly or indirectly applied in the relevant technical fields are similarly included in the present invention. The invention is within the scope of patent protection.
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| CN201920781413.6U CN210760232U (en) | 2019-05-28 | 2019-05-28 | An electric wheel with in-wheel vibration damping function |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN110154736A (en) * | 2019-05-28 | 2019-08-23 | 南昌大学 | An electric wheel with in-wheel vibration damping function |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110154736A (en) * | 2019-05-28 | 2019-08-23 | 南昌大学 | An electric wheel with in-wheel vibration damping function |
| CN110154736B (en) * | 2019-05-28 | 2024-07-05 | 南昌大学 | Electric wheel with in-wheel vibration reduction function |
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