CN210759036U - Injection molding device for garbage can processing - Google Patents

Injection molding device for garbage can processing Download PDF

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Publication number
CN210759036U
CN210759036U CN201921343642.6U CN201921343642U CN210759036U CN 210759036 U CN210759036 U CN 210759036U CN 201921343642 U CN201921343642 U CN 201921343642U CN 210759036 U CN210759036 U CN 210759036U
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injection molding
cylinder
mixing tank
gear
stirring shaft
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王太平
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Guizhou Lijun Municipal Facilities Engineering Co Ltd
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Guizhou Lijun Municipal Facilities Engineering Co Ltd
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Abstract

本实用新型公开了一种垃圾桶加工用注塑装置,包括工作台,所述工作台的顶部安装有水平输料筒,所述水平输料筒的内部安装有螺旋输料叶片,所述螺旋输料叶片的一端延伸至水平输料筒的外部,所述工作台的侧面上部安装有电机架,所述水平输料筒的顶部靠近步进电机的一侧安装有混料罐,所述混料罐的顶部安装有齿轮减速电机,所述齿轮减速电机的输出轴延伸至混料罐的内底部,所述混料罐的内部两侧转动配合有竖向的辅搅拌轴,所述辅搅拌轴的上端固定有与主齿轮啮合的从动齿轮。本实用新型主搅拌轴转动带动辅搅拌轴转动,且主搅拌轴余辅搅拌轴转向相反,提高混合效率,可以更快的对物料进行充分混合,节约加工时间,提高注塑效率。

Figure 201921343642

The utility model discloses an injection molding device for processing garbage cans, which comprises a worktable, a horizontal feeding cylinder is installed on the top of the worktable, and a screw feeding blade is installed inside the horizontal feeding cylinder. One end of the material blade extends to the outside of the horizontal feeding cylinder, a motor frame is installed on the upper side of the worktable, and a mixing tank is installed on the side of the top of the horizontal feeding cylinder close to the stepping motor. A gear reduction motor is installed on the top of the tank, and the output shaft of the gear reduction motor extends to the inner bottom of the mixing tank. The inner two sides of the mixing tank are rotated and matched with a vertical auxiliary stirring shaft. The auxiliary stirring shaft The upper end of the gear is fixed with a driven gear that meshes with the main gear. The rotation of the main stirring shaft of the utility model drives the rotation of the auxiliary stirring shafts, and the main stirring shafts and the auxiliary stirring shafts turn in opposite directions, so that the mixing efficiency is improved, the materials can be fully mixed faster, the processing time is saved, and the injection molding efficiency is improved.

Figure 201921343642

Description

一种垃圾桶加工用注塑装置An injection molding device for processing trash cans

技术领域technical field

本实用新型涉及注塑技术领域,尤其涉及一种垃圾桶加工用注塑装置。The utility model relates to the technical field of injection molding, in particular to an injection molding device for processing garbage cans.

背景技术Background technique

垃圾桶,又名废物箱或垃圾箱,是指装放垃圾的地方。多数以金属或塑胶制,用时放入塑料袋,当垃圾一多便可扎起袋丢掉。垃圾桶是人们生活中“藏污纳垢”的容器,也是社会文化的一种折射,多数垃圾桶都有盖以防垃圾的异味四散,有些垃圾桶可以以脚踏开启,家居的垃圾桶多数放于厨房,以便放置厨余,有些家庭会在主要房间都各置一,有些游乐场的垃圾桶会特别设计成可爱的人物。A trash can, also known as a waste bin or litter box, is a place where garbage is placed. Most of them are made of metal or plastic. When used, put them in plastic bags. When there is too much garbage, you can tie up the bags and throw them away. Garbage bins are containers for "holding dirt and filth" in people's lives, and it is also a reflection of social culture. Most garbage cans have lids to prevent the odor of garbage from spreading. Some garbage cans can be opened with a foot. Most of the garbage cans at home Put it in the kitchen to store food waste, some families will have one in each main room, and some playground trash cans will be specially designed as cute characters.

现有的垃圾桶大部分采用注塑成型工艺,现有的注塑成型工艺流程中,对原料的混料效率较低,不能充分混合均匀,为此,本实用新型提出一种垃圾桶加工用注塑装置。Most of the existing trash cans use the injection molding process. In the existing injection molding process, the mixing efficiency of the raw materials is low and cannot be fully mixed evenly. Therefore, the present utility model proposes an injection molding device for processing a trash can. .

实用新型内容Utility model content

本实用新型的目的是为了解决现有技术中存在的缺点,而提出的一种垃圾桶加工用注塑装置。The purpose of the utility model is to solve the shortcomings of the prior art, and proposes an injection molding device for processing a trash can.

为了实现上述目的,本实用新型采用了如下技术方案:In order to achieve the above-mentioned purpose, the utility model adopts the following technical solutions:

一种垃圾桶加工用注塑装置,包括工作台,所述工作台的顶部安装有水平输料筒,所述水平输料筒的内部安装有螺旋输料叶片,所述螺旋输料叶片的一端延伸至水平输料筒的外部,所述工作台的侧面上部安装有电机架,所述电机架的顶部通过螺栓固定有步进电机,且步进电机与螺旋输料叶片的一端通过联轴器固定连接,所述水平输料筒的顶部靠近步进电机的一侧安装有混料罐,所述混料罐的顶部安装有齿轮减速电机,所述齿轮减速电机的输出轴延伸至混料罐的内底部,且齿轮减速电机的输出端朝下并固定配合有主搅拌轴,所述主搅拌轴的上端固定有主齿轮,所述混料罐的内部两侧转动配合有竖向的辅搅拌轴,所述辅搅拌轴的上端固定有与主齿轮啮合的从动齿轮;An injection molding device for processing garbage cans, comprising a workbench, a horizontal feeding cylinder is installed on the top of the workbench, a screw feeding blade is installed inside the horizontal feeding cylinder, and one end of the screw feeding blade extends To the outside of the horizontal feeding cylinder, a motor frame is installed on the upper part of the side of the worktable, a stepper motor is fixed on the top of the motor frame by bolts, and one end of the stepper motor and the screw feeding blade is fixed by a coupling A mixing tank is installed on the side of the top of the horizontal feeding cylinder close to the stepping motor, a gear reduction motor is installed on the top of the mixing tank, and the output shaft of the gear reduction motor extends to the end of the mixing tank. The inner bottom, and the output end of the gear reduction motor faces down and is fixedly matched with the main stirring shaft, the upper end of the main stirring shaft is fixed with the main gear, and the inner two sides of the mixing tank are rotated and matched with the vertical auxiliary stirring shaft , the upper end of the auxiliary stirring shaft is fixed with a driven gear that meshes with the main gear;

所述主搅拌轴上间隔设置有横向的第一搅拌叶片,两个辅搅拌轴上间隔设置有横向的第二搅拌叶片,且第一搅拌叶片与第二搅拌叶片相互交错设置,提高搅拌混合效果。The main stirring shaft is provided with horizontal first stirring blades at intervals, and the two auxiliary stirring shafts are provided with horizontal second stirring blades at intervals, and the first stirring blades and the second stirring blades are arranged in a staggered manner to improve the stirring and mixing effect. .

优选的,所述水平输料筒远离步进电机的一端连接有排料筒,所述排料筒的外壁上套接有加热管,所述加热管包括外管、内管和电阻丝,其中,内管的外壁上缠绕有电阻丝,所述水平输料筒的顶部安装有注塑缸,所述注塑缸的输出端连接有注塑嘴,所述排料筒连接有输料管,输料管与注塑缸的输出端连接。Preferably, a discharge cylinder is connected to one end of the horizontal feeding cylinder away from the stepping motor, and a heating tube is sleeved on the outer wall of the discharge cylinder, and the heating tube includes an outer tube, an inner tube and a resistance wire, wherein , a resistance wire is wound on the outer wall of the inner tube, an injection cylinder is installed on the top of the horizontal feeding cylinder, an injection nozzle is connected to the output end of the injection cylinder, and a feeding tube is connected to the discharging cylinder. Connect with the output end of the injection cylinder.

优选的,所述混料罐的内壁上还设置有电加热装置,电加热装置采用电阻加热。Preferably, an electric heating device is further provided on the inner wall of the mixing tank, and the electric heating device adopts resistance heating.

优选的,所述混料罐的侧面上部连接有进料斗。Preferably, a feeding hopper is connected to the upper part of the side of the mixing tank.

优选的,所述内管与外管之间填充有石棉颗粒材料。Preferably, asbestos particulate material is filled between the inner tube and the outer tube.

优选的,所述内管采用陶瓷材料。Preferably, the inner tube is made of ceramic material.

优选的,所述混料罐底部为漏斗状结构,混料罐的下端延伸至水平输料筒的内部。Preferably, the bottom of the mixing tank is a funnel-shaped structure, and the lower end of the mixing tank extends to the interior of the horizontal feeding cylinder.

优选的,所述工作台的侧面设有控制器,控制器内设有型号为AT89C51的单片机,单片机分别与步进电机、齿轮减速电机、电阻丝和注塑缸连接。Preferably, a controller is provided on the side of the worktable, and a single-chip microcomputer with a model of AT89C51 is arranged in the controller.

与现有技术相比,本实用新型的有益效果是:Compared with the prior art, the beneficial effects of the present utility model are:

1、通过齿轮减速电机的输出端朝下并固定配合有主搅拌轴,主搅拌轴的上端固定有主齿轮,混料罐的内部两侧转动配合有竖向的辅搅拌轴,辅搅拌轴的上端固定有与主齿轮啮合的从动齿轮,通过齿轮减速电机来驱动主搅拌轴转动,主搅拌轴转动带动辅搅拌轴转动,且主搅拌轴余辅搅拌轴转向相反,提高混合效率,可以更快的对物料进行充分混合,节约加工时间,提高注塑效率;1. The output end of the gear reduction motor faces down and is fixedly matched with the main stirring shaft. The upper end of the main stirring shaft is fixed with the main gear. The inner sides of the mixing tank are rotated and matched with the vertical auxiliary stirring shaft. The upper end is fixed with a driven gear that meshes with the main gear. The main stirring shaft is driven to rotate by the gear reduction motor. The rotation of the main stirring shaft drives the rotation of the auxiliary stirring shaft. Fully mix materials quickly, save processing time and improve injection efficiency;

2、通过水平输料筒远离步进电机的一端连接有排料筒,排料筒的外壁上套接有加热管,加热管包括外管、内管和电阻丝,可以对物料进行预加热,提高注塑效果,适合推广使用。2. A discharge cylinder is connected to the end of the horizontal feeding cylinder away from the stepping motor. The outer wall of the discharge cylinder is sleeved with a heating tube. The heating tube includes an outer tube, an inner tube and a resistance wire, which can preheat the material. Improve the injection molding effect, suitable for promotion and use.

附图说明Description of drawings

图1为本实用新型提出的一种垃圾桶加工用注塑装置的结构示意图;Fig. 1 is the structural representation of a kind of injection molding device for trash can processing proposed by the utility model;

图2为本实用新型提出的一种垃圾桶加工用注塑装置中加热管的结构示意图;Fig. 2 is the structural representation of the heating pipe in a kind of injection molding device for trash can processing proposed by the utility model;

图3为本实用新型提出的一种垃圾桶加工用注塑装置中混料罐的结构示意图。FIG. 3 is a schematic structural diagram of a mixing tank in an injection molding device for trash can processing proposed by the present invention.

具体实施方式Detailed ways

下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the implementations. example.

参照图1-3,一种垃圾桶加工用注塑装置,包括工作台1,工作台1的顶部安装有水平输料筒4,水平输料筒4的内部安装有螺旋输料叶片6,螺旋输料叶片6的一端延伸至水平输料筒4的外部,工作台1的侧面上部安装有电机架,电机架的顶部通过螺栓固定有步进电机5,且步进电机5与螺旋输料叶片6的一端通过联轴器固定连接,水平输料筒4的顶部靠近步进电机5的一侧安装有混料罐7,混料罐7的顶部安装有齿轮减速电机9,齿轮减速电机9的输出轴延伸至混料罐7的内底部,且齿轮减速电机9的输出端朝下并固定配合有主搅拌轴10,主搅拌轴10的上端固定有主齿轮12,混料罐7的内部两侧转动配合有竖向的辅搅拌轴19,辅搅拌轴19的上端固定有与主齿轮12啮合的从动齿轮17,从动齿轮17的顶部固定有连接轴18,连接轴18的上端通过轴承转动配合于混料罐7的内顶壁,位于主齿轮12与从动齿轮17下方的混料罐7上设置有隔板,且主搅拌轴10和辅搅拌轴19与隔板转动配合连接;1-3, an injection molding device for trash can processing, including a workbench 1, the top of the workbench 1 is installed with a horizontal feeding cylinder 4, the interior of the horizontal feeding cylinder 4 is equipped with a screw feeding blade 6, the screw feeding One end of the feeding blade 6 extends to the outside of the horizontal feeding cylinder 4, a motor frame is installed on the upper side of the worktable 1, the top of the motor frame is fixed with a stepping motor 5 by bolts, and the stepping motor 5 and the screw feeding blade 6 are installed. One end is fixedly connected by a coupling, a mixing tank 7 is installed on the top of the horizontal feeding cylinder 4 near the stepping motor 5, a gear reduction motor 9 is installed on the top of the mixing tank 7, and the output of the gear reduction motor 9 The shaft extends to the inner bottom of the mixing tank 7, and the output end of the gear reduction motor 9 faces downward and is fixedly matched with the main stirring shaft 10. The upper end of the main stirring shaft 10 is fixed with the main gear 12, and the inner sides of the mixing tank 7 are on both sides. A vertical auxiliary stirring shaft 19 is rotatably matched with the auxiliary stirring shaft 19. The upper end of the auxiliary stirring shaft 19 is fixed with a driven gear 17 meshing with the main gear 12. The top of the driven gear 17 is fixed with a connecting shaft 18, and the upper end of the connecting shaft 18 is rotated through a bearing. Fitted with the inner top wall of the mixing tank 7, the mixing tank 7 located under the main gear 12 and the driven gear 17 is provided with a partition, and the main stirring shaft 10 and the auxiliary stirring shaft 19 are connected with the partition in rotation;

主搅拌轴10上间隔设置有横向的第一搅拌叶片2,两个辅搅拌轴19上间隔设置有横向的第二搅拌叶片3,且第一搅拌叶片2与第二搅拌叶片3相互交错设置。The main stirring shaft 10 is provided with horizontal first stirring blades 2 at intervals, and the two auxiliary stirring shafts 19 are provided with horizontal second stirring blades 3 at intervals, and the first stirring blades 2 and the second stirring blades 3 are staggered.

本实用新型中,水平输料筒4远离步进电机5的一端连接有排料筒14,排料筒14的外壁上套接有加热管13,加热管13包括外管131、内管134和电阻丝132,其中,内管134的外壁上缠绕有电阻丝132,水平输料筒4的顶部安装有注塑缸11,注塑缸11的输出端连接有注塑嘴16,排料筒14连接有输料管15,输料管15与注塑缸11的输出端连接。In the present invention, a discharge cylinder 14 is connected to one end of the horizontal feeding cylinder 4 away from the stepping motor 5, and a heating pipe 13 is sleeved on the outer wall of the discharging cylinder 14. The heating pipe 13 includes an outer pipe 131, an inner pipe 134 and a The resistance wire 132, wherein the resistance wire 132 is wound on the outer wall of the inner tube 134, the injection cylinder 11 is installed on the top of the horizontal feeding cylinder 4, the output end of the injection cylinder 11 is connected with the injection nozzle 16, and the discharge cylinder 14 is connected with the output. The material pipe 15 is connected with the output end of the injection cylinder 11 .

本实用新型中,混料罐7的内壁上还设置有电加热装置,电加热装置采用电阻加热。In the utility model, an electric heating device is also arranged on the inner wall of the mixing tank 7, and the electric heating device adopts resistance heating.

本实用新型中,混料罐7的侧面上部连接有进料斗8。In the present invention, a feeding hopper 8 is connected to the upper part of the side surface of the mixing tank 7 .

本实用新型中,内管134与外管131之间填充有石棉颗粒材料。In the present invention, asbestos particles are filled between the inner tube 134 and the outer tube 131 .

本实用新型中,内管134采用陶瓷材料。In the present invention, the inner tube 134 is made of ceramic material.

本实用新型中,混料罐7底部为漏斗状结构,混料罐7的下端延伸至水平输料筒4的内部。In the present invention, the bottom of the mixing tank 7 is a funnel-shaped structure, and the lower end of the mixing tank 7 extends to the interior of the horizontal feeding cylinder 4 .

本实用新型中,工作台1的侧面设有控制器,控制器内设有型号为AT89C51的单片机,单片机分别与步进电机5、齿轮减速电机9、电阻丝132和注塑缸11连接。In the utility model, the side of the worktable 1 is provided with a controller, and the controller is provided with a single-chip microcomputer whose model is AT89C51.

本实用新型在使用时,通过齿轮减速电机9的输出端朝下并固定配合有主搅拌轴10,主搅拌轴10的上端固定有主齿轮12,混料罐7的内部两侧转动配合有竖向的辅搅拌轴19,辅搅拌轴19的上端固定有与主齿轮12啮合的从动齿轮17,通过齿轮减速电机9来驱动主搅拌轴10转动,主搅拌轴10转动带动辅搅拌轴19转动,且主搅拌轴10余辅搅拌轴19转向相反,提高混合效率,可以更快的对物料进行充分混合,节约加工时间,提高注塑效率;When the utility model is in use, the main stirring shaft 10 is fixedly matched with the output end of the gear reduction motor 9 facing downward, the upper end of the main stirring shaft 10 is fixed with the main gear 12, and the inner sides of the mixing tank 7 are rotated and matched with vertical shafts 10. The upper end of the auxiliary stirring shaft 19 is fixed with a driven gear 17 meshing with the main gear 12, the main stirring shaft 10 is driven to rotate by the gear reduction motor 9, and the rotation of the main stirring shaft 10 drives the auxiliary stirring shaft 19 to rotate , and the main stirring shafts 10 and the auxiliary stirring shafts 19 turn in the opposite direction, which improves the mixing efficiency, and can fully mix the materials faster, save the processing time, and improve the injection molding efficiency;

通过水平输料筒4远离步进电机5的一端连接有排料筒14,排料筒14的外壁上套接有加热管13,加热管13包括外管131、内管134和电阻丝132,可以对物料进行预加热,提高注塑效果,适合推广使用。A discharge cylinder 14 is connected to one end of the horizontal feeding cylinder 4 away from the stepping motor 5, and a heating pipe 13 is sleeved on the outer wall of the discharging cylinder 14. The heating pipe 13 includes an outer pipe 131, an inner pipe 134 and a resistance wire 132. The material can be preheated to improve the injection molding effect, which is suitable for popularization and use.

以上所述,仅为本实用新型较佳的具体实施方式,但本实用新型的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本实用新型揭露的技术范围内,根据本实用新型的技术方案及其实用新型构思加以等同替换或改变,都应涵盖在本实用新型的保护范围之内。The above description is only a preferred embodiment of the present invention, but the protection scope of the present invention is not limited to this. Equivalent replacement or modification of the new technical solution and its utility model concept shall be included within the protection scope of the present utility model.

Claims (8)

1. An injection molding device for garbage can processing comprises a workbench (1) and is characterized in that a horizontal conveying cylinder (4) is mounted at the top of the workbench (1), a spiral conveying blade (6) is mounted inside the horizontal conveying cylinder (4), one end of the spiral conveying blade (6) extends to the outside of the horizontal conveying cylinder (4), a motor frame is mounted on the upper portion of the side surface of the workbench (1), a stepping motor (5) is fixed at the top of the motor frame through bolts, the stepping motor (5) is fixedly connected with one end of the spiral conveying blade (6) through a coupler, a mixing tank (7) is mounted on one side, close to the stepping motor (5), of the top of the horizontal conveying cylinder (4), a gear reduction motor (9) is mounted at the top of the mixing tank (7), and an output shaft of the gear reduction motor (9) extends to the inner bottom of the mixing tank (7), the output end of the gear reduction motor (9) faces downwards and is fixedly matched with a main stirring shaft (10), a main gear (12) is fixed at the upper end of the main stirring shaft (10), vertical auxiliary stirring shafts (19) are rotatably matched at two sides in the mixing tank (7), and a driven gear (17) meshed with the main gear (12) is fixed at the upper end of each auxiliary stirring shaft (19);
the stirring device is characterized in that transverse first stirring blades (2) are arranged on the main stirring shaft (10) at intervals, transverse second stirring blades (3) are arranged on the two auxiliary stirring shafts (19) at intervals, and the first stirring blades (2) and the second stirring blades (3) are arranged in a staggered mode.
2. The injection molding device for processing the trash can as claimed in claim 1, wherein one end of the horizontal delivery cylinder (4) far away from the stepping motor (5) is connected with a discharge cylinder (14), a heating pipe (13) is sleeved on the outer wall of the discharge cylinder (14), the heating pipe (13) comprises an outer pipe (131), an inner pipe (134) and a resistance wire (132), wherein the resistance wire (132) is wound on the outer wall of the inner pipe (134), the injection molding cylinder (11) is installed at the top of the horizontal delivery cylinder (4), the output end of the injection molding cylinder (11) is connected with an injection molding nozzle (16), the discharge cylinder (14) is connected with a delivery pipe (15), and the delivery pipe (15) is connected with the output end of the injection molding cylinder (11).
3. An injection molding device for garbage can processing according to claim 2, characterized in that the inner wall of the mixing tank (7) is further provided with an electric heating device, and the electric heating device adopts resistance heating.
4. An injection molding apparatus for trash can manufacturing according to claim 3, wherein a feed hopper (8) is connected to the upper side of the mixing tank (7).
5. An injection molding apparatus for trash can processing according to claim 4, wherein asbestos particle material is filled between the inner tube (134) and the outer tube (131).
6. An injection molding apparatus for trash can manufacturing as claimed in claim 5, wherein the inner tube (134) is made of ceramic material.
7. An injection molding apparatus for trash can manufacturing as claimed in claim 6, wherein the bottom of the mixing bowl (7) is funnel-shaped, and the lower end of the mixing bowl (7) extends to the inside of the horizontal feed cylinder (4).
8. The injection molding device for processing the trash can as claimed in claim 7, wherein a controller is arranged on the side face of the workbench (1), a single chip microcomputer of AT89C51 is arranged in the controller, and the single chip microcomputer is respectively connected with the stepping motor (5), the gear reduction motor (9), the resistance wire (132) and the injection molding cylinder (11).
CN201921343642.6U 2019-08-19 2019-08-19 Injection molding device for garbage can processing Expired - Fee Related CN210759036U (en)

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Application Number Priority Date Filing Date Title
CN201921343642.6U CN210759036U (en) 2019-08-19 2019-08-19 Injection molding device for garbage can processing

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201921343642.6U CN210759036U (en) 2019-08-19 2019-08-19 Injection molding device for garbage can processing

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CN201921343642.6U Expired - Fee Related CN210759036U (en) 2019-08-19 2019-08-19 Injection molding device for garbage can processing

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US11529756B2 (en) * 2020-05-07 2022-12-20 Nanjing Bready Electronics Co., Ltd. LCP film production apparatus and method

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US11529756B2 (en) * 2020-05-07 2022-12-20 Nanjing Bready Electronics Co., Ltd. LCP film production apparatus and method

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